CN213944194U

CN213944194U - Laser cleaner

Info

Publication number: CN213944194U
Application number: CN202022942045.4U
Authority: CN
Inventors: 徐晓春; 詹义; 张含亮; 徐子轩
Original assignee: Suzhou Xuanchang Electromechanical Technology Co ltd
Current assignee: Suzhou Xuanchang Electromechanical Technology Co ltd
Priority date: 2020-12-11
Filing date: 2020-12-11
Publication date: 2021-08-13
Anticipated expiration: 2030-12-11

Abstract

The utility model provides a laser cleaner, include the workstation, move and carry mechanism, motion, tilting mechanism, clean mechanism and control system, move and carry mechanism, motion, tilting mechanism, clean mechanism and locate on the workstation, control system with move and carry mechanism, motion, tilting mechanism, clean mechanism electricity and be connected. The product is loaded on the transfer mechanism, and the turnover mechanism comprises a clamping jaw cylinder, a turnover module and a clamping jaw and can turn over the product; the cleaning mechanism comprises a laser cleaning head, and the surface of the product can be cleaned by adopting a laser technology. The control system can carry out electrical control to each mechanism, utilizes to move and carry the mechanism and realize going up the unloading function, utilizes clean mechanism to get rid of the attachment firing on product surface, utilizes tilting mechanism to realize the function of automatic upset product, utilizes the motion to realize that the mechanism and tilting mechanism move around, about, can improve positioning accuracy, reduce the human cost, improve work efficiency.

Description

Laser cleaner

Technical Field

The utility model relates to a mechanical production equipment field especially relates to a laser cleaner.

Background

The laser cleaning technology is a process for cleaning the surface of a workpiece by irradiating the surface of the workpiece with high-energy laser beams to instantaneously evaporate or peel off dirt, rust spots or coatings on the surface and effectively remove attachments or surface coatings on the surface of the workpiece at a high speed. Compared with the traditional cleaning methods such as a mechanical cleaning method, chemical corrosion cleaning, liquid-solid strong impact cleaning, high-frequency ultrasonic cleaning and the like, the laser cleaning method has the advantages of high efficiency, rapidness, low cost, small heat load and mechanical load generated on the substrate, no damage to cleaning, capability of realizing remote control cleaning and the like.

The existing laser cleaning machine can only clean one surface of a product by laser at one time, and needs to use extra manpower or machinery to turn over the product, so that the working efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art, and providing a laser cleaner, realizing the automatic reverse function of a product and improving the working efficiency.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a laser cleaner comprises a workbench, a transfer mechanism, a movement mechanism, a turnover mechanism, a cleaning mechanism and a control system, wherein the transfer mechanism, the movement mechanism, the turnover mechanism and the cleaning mechanism are arranged on the workbench, and the control system is electrically connected with the transfer mechanism, the movement mechanism, the turnover mechanism and the cleaning mechanism.

The transfer mechanism comprises a bearing plate and a first air cylinder module, the first air cylinder module is arranged on the workbench along a first direction, and the bearing plate can be movably arranged on the first air cylinder module along the first direction.

The moving mechanism comprises a support, a second air cylinder module, a third air cylinder module and a sliding seat, the support is arranged on the workbench, the second air cylinder module is arranged on the support, the third air cylinder module can be arranged on the bottom side of the second air cylinder module in a moving mode along the first direction, the third air cylinder module is arranged in the second direction, and the sliding seat can be arranged on the third air cylinder module in a moving mode along the second direction.

Tilting mechanism includes fourth cylinder module, clamping jaw cylinder, upset module and clamping jaw, fourth cylinder module is located along the third direction the front side of slide, the clamping jaw cylinder can be followed third direction ground is located on the fourth cylinder module, the upset module with the clamping jaw cylinder is connected, the clamping jaw with the drive end of upset module is connected.

The cleaning mechanism comprises a fifth air cylinder module and a laser cleaning head, the fifth air cylinder module is arranged on the front side of the sliding seat in the third direction, and the laser cleaning head can be arranged on the fifth air cylinder module in the third direction in a moving mode.

Preferably, the first direction, the second direction and the third direction are perpendicular to each other.

Preferably, the bearing plate is I-shaped, the bearing plate comprises a first bearing plate, a second bearing plate and a connecting plate, and the connecting plate is connected between the first bearing plate and the second bearing plate along the first direction.

Preferably, the first cylinder module comprises a first lead screw cylinder and a first slide rail, the first lead screw cylinder is arranged on the workbench along the first direction, and the first slide rail is arranged on two sides of the first lead screw cylinder along the first direction.

Preferably, two ends of the first screw rod cylinder are provided with buffer limiting blocks.

Preferably, the second cylinder module includes second lead screw cylinder, second slide rail, roof, riser and bottom plate, the second lead screw cylinder is followed first direction is located the top surface of support, the second slide rail is followed first direction is located the both sides of second lead screw cylinder and is corresponding to the top surface both sides edge of support, the roof slidable is located on the second lead screw cylinder, the both ends and the both sides of roof second slide rail sliding connection, the bottom plate is followed the second direction is located the bottom side of support, the riser connect in the roof with between the bottom plate, the third cylinder module is located the bottom surface of bottom plate.

Preferably, the bracket is provided with a through hole along the first direction, and the vertical plate passes through the through hole.

Preferably, the third cylinder module comprises a third screw cylinder and a third slide rail, the third screw cylinder is arranged on the bottom surface of the bottom plate along the second direction, and the third slide rail is arranged on the side edge of the third screw cylinder along the second direction.

Preferably, the laser cleaning machine further comprises a third wheel mechanism and a sliding mechanism, the third wheel mechanism is arranged on the support, and the sliding mechanism is arranged on the workbench and used for protecting the optical fiber cables.

Preferably, the laser cleaning machine further comprises a protective cover, the protective cover is arranged on the workbench and is in a shape like a Chinese character 'tu', and the moving mechanism, the turnover mechanism, the cleaning mechanism, the passing wheel mechanism and the sliding mechanism are located inside the protective cover.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a laser cleaner utilizes and moves the mechanism that carries and realize going up the unloading function, utilizes clean mechanism to get rid of the attachment firing on product surface, utilizes tilting mechanism to realize the function of automatic upset product, utilizes the motion mechanism to realize that clean mechanism and tilting mechanism around, control, can reduce the human cost, improve work efficiency.

Drawings

Fig. 1 is a perspective view of a laser cleaning machine according to the present invention;

fig. 2 is a schematic view of the internal structure of a laser cleaning machine according to the present invention;

fig. 3 is a schematic structural view of a movement mechanism in the laser cleaning machine of the present invention;

fig. 4 is a schematic structural diagram of the turnover mechanism in the laser cleaning machine of the present invention.

In the figure, 100-laser cleaning machine, 10-workbench, 20-shifting mechanism, 21-bearing plate, 211-first bearing plate, 212-second bearing plate, 213-connecting plate, 22-first cylinder module, 221-first screw rod cylinder, 222-first slide rail, 223-buffer limiting block, 30-motion mechanism, 31-bracket, 311-through hole, 32-second cylinder module, 321-second screw rod cylinder, 322-second slide rail, 323-top plate, 324-vertical plate, 325-bottom plate, 33-third cylinder module, 331-third screw rod cylinder, 332-third slide rail, 40-turnover mechanism, 41-fourth cylinder module, 42-clamping jaw cylinder, 43-turnover module, 44-clamping jaw, 50-a cleaning mechanism, 51-a fifth air cylinder module, 52-a laser cleaning head, 60-a control system, 70-a wheel passing mechanism, 80-a sliding mechanism and 90-a protective cover.

Detailed Description

In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.

Referring to fig. 1 and fig. 2 in combination, fig. 1 is a perspective view of a laser cleaning machine of the present invention; fig. 2 is a schematic view of the internal structure of a laser cleaning machine according to the present invention; the utility model discloses a laser cleaner 100, include workstation 10, move and carry mechanism 20, motion 30, tilting mechanism 40, clean mechanism 50 and control system 60, move and carry mechanism 20, motion 30, tilting mechanism 40, clean mechanism 50 and locate workstation 10 on, control system 60 with move and carry mechanism 20, motion 30, tilting mechanism 40, clean mechanism 50 electricity and be connected. The control system 60 can electrically control each mechanism, the transfer mechanism 20 can load products, the transfer mechanism 20 can realize the loading and unloading function under the action of the control system 60, the cleaning mechanism 50 can burn and remove attachments on the surfaces of the products by adopting a laser cleaning technology, the turnover mechanism 40 can realize the automatic turnover function, the movement mechanism 30 assists the turnover mechanism 40 and the cleaning mechanism 50 to move back and forth and left and right, the work efficiency is high, and the labor cost can be reduced.

It should be noted that the present invention is directed to a first direction X which is the left and right direction of the laser cleaning machine 100 shown in fig. 1, a second direction Y which is the front and back direction of the laser cleaning machine 100, a third direction Z which is the up and down direction of the laser cleaning machine 100, and the first direction X, the second direction Y and the third direction Z are perpendicular to each other.

Referring to fig. 2, the transferring mechanism 20 includes a carrier plate 21 and a first cylinder module 22, the first cylinder module 22 is disposed on the worktable 10 along a first direction X, and the carrier plate 21 is disposed on the first cylinder module 22 in a movable manner along the first direction X. Preferably, the bearing plate 21 is in an i shape, the bearing plate 21 includes a first bearing plate 211, a second bearing plate 212 and a connecting plate 213, the first bearing plate 211 and the second bearing plate 212 are both used for loading products, and the connecting plate 213 is connected between the first bearing plate 211 and the second bearing plate 212 along the first direction X. Further, the first cylinder module 22 includes a first lead screw cylinder 221 and a first slide rail 222, the first lead screw cylinder 221 is disposed on the worktable 10 along the first direction X, and the first slide rail 222 is disposed on two sides of the first lead screw cylinder 221 along the first direction X. The carrier plate 21 can be moved along the first cylinder module 22 by the control system 60. The middle section of the first cylinder module 22 corresponds to the working area of the workbench 10, the two ends of the first cylinder module 22 correspond to the loading and unloading areas at the two ends, when the first bearing plate 211 is located at the loading and unloading area at the left end, the second bearing plate 212 is located at the working area, and when the first bearing plate 211 is located at the working area, the second bearing plate 212 is located at the loading and unloading area at the right end.

In the working process, when the first bearing plate 211 is located in the left loading and unloading area and the second bearing plate 212 is located in the working area, the cleaning mechanism 50 performs laser cleaning on the product on the second bearing plate 212, after one side of the product is cleaned, the turnover mechanism 40 can turn over the product on the second bearing plate 212 until all surfaces of the product are cleaned, and in the process, an operator can perform loading and unloading operations on the first bearing plate 211; after the products on the second bearing plate 212 are completely cleaned, the control system 60 controls the bearing plate 21 to move rightwards along the first direction X, the first bearing plate 211 reaches the working area, the second bearing plate 212 reaches the feeding and discharging area at the right end, the cleaning mechanism 50 performs laser cleaning on the products on the first bearing plate 211, the turnover mechanism 40 turns over the products, and an operator can perform feeding and discharging operations on the second bearing plate 212; the working efficiency can be greatly improved by the circulation.

Preferably, referring to fig. 2, two ends of the first screw cylinder 221 are provided with buffer limiting blocks 223 for limiting the left-right movement distance of the bearing plate 21, so as to ensure production safety.

Please refer to fig. 2 and fig. 3 in combination, fig. 2 is a schematic diagram of an internal structure of a laser cleaning machine according to the present invention; fig. 3 is a schematic structural view of a movement mechanism in the laser cleaning machine of the present invention; the moving mechanism 30 includes a support 31, a second cylinder module 32, a third cylinder module 33 and a sliding seat 34, the support 31 is disposed on the worktable 10, the second cylinder module 32 is disposed on the support 31, the third cylinder module 33 is movably disposed on a bottom side of the second cylinder module 32 along a first direction X, the third cylinder module 33 is disposed along a second direction Y, and the sliding seat 34 is movably disposed on the third cylinder module 33 along the second direction Y. Specifically, the second cylinder module 32 includes a second screw cylinder 321, a second slide rail 322, a top plate 323, a vertical plate 324 and a bottom plate 325, the second screw cylinder 321 is disposed on the top surface of the bracket 31 along the first direction X, the second slide rail 322 is disposed on two sides of the second screw cylinder 321 along the first direction X and corresponds to two side edges of the top surface of the bracket 31, the top plate 323 is slidably disposed on the second screw cylinder 321, two ends of the top plate 323 are slidably connected to the second slide rails 322 on two sides, the bottom plate 325 is disposed on the bottom side of the bracket 31 along the second direction Y, the vertical plate 324 is connected between the top plate 323 and the bottom plate 325, and the third cylinder module 33 is disposed on the bottom surface of the bottom plate 325. Further, the bracket 31 is provided with a through hole 311 along the first direction X, and the riser 324 passes through the through hole 311. Under the action of the control system 60, the top plate 323 can move along the first direction X, and the vertical plate 324 drives the bottom plate 325 to move along the first direction X, so as to drive the third cylinder module 33 to move along the first direction X.

Referring to fig. 2 and 3, the third cylinder module 33 includes a third screw cylinder 331 and a third slide rail 332, the third screw cylinder 331 is disposed on the bottom surface of the bottom plate 325 along the second direction Y, and the third slide rail 332 is disposed on a side of the third screw cylinder 331 along the second direction Y. Under the action of the control system 60, the carriage 34 can move in the second direction Y on the third cylinder module 33.

The turnover mechanism 40 and the cleaning mechanism 50 are respectively connected to the slide carriage 34, and under the action of the control system 60, the moving mechanism 30 can drive the turnover mechanism 40 and the cleaning mechanism 50 to move along the first direction X and the second direction Y.

Referring to fig. 2, the cleaning mechanism 50 includes a fifth cylinder module 51 and a laser cleaning head 52, the fifth cylinder module 51 is disposed at the front side of the slide seat 34 along the third direction Z, and the laser cleaning head 52 is movably disposed on the fifth cylinder module 51 along the third direction Z. Under the action of the control system 60 and the cooperation of the moving mechanism 30, the laser cleaning head 52 can move back and forth, left and right and up and down to reach the upper part of the product, so as to perform laser cleaning on the product one by one, and the laser cleaning device has high positioning precision and good cleaning effect.

Please refer to fig. 2 and fig. 4 in combination, fig. 2 is a schematic diagram of an internal structure of a laser cleaning machine according to the present invention; fig. 4 is a schematic structural view of a turnover mechanism in a laser cleaning machine according to the present invention; tilting mechanism 40 includes fourth cylinder module 41, clamping jaw cylinder 42, upset module 43 and clamping jaw 44, and the front side of slide 34 is located along third direction Z to fourth cylinder module 41, and clamping jaw cylinder 42 can be located on fourth cylinder module 41 along third direction Z motion ground, and upset module 43 is connected with clamping jaw cylinder 42, and clamping jaw 44 is connected with the drive end of upset module 43. Under the action of the control system 60, the clamping jaw air cylinder 42, the overturning module 43 and the clamping jaw 44 can move back and forth, left and right and up and down to reach a product to be overturned, the clamping jaw air cylinder 42 can adjust the distance between the clamping jaws 44 to clamp or loosen the product, and the overturning module 43 can drive the clamping jaw 44 to overturn to realize the product overturning function.

In actual production, the first screw cylinder 221, the second screw cylinder 321, the third screw cylinder 331, the fourth cylinder module 41, and the fifth cylinder module 51 may be commercially available screw cylinder products, the clamping jaw cylinder 42 may be commercially available screw cylinder products, and the turning module 43 may be a motor or the like.

Referring to fig. 2, the laser cleaning machine 100 further includes a third wheel mechanism 70 and a sliding mechanism 80, wherein the third wheel mechanism 70 is disposed on the bracket 31, and the sliding mechanism 80 is disposed on the worktable 10 for protecting the optical fiber cables. Specifically, the wheel passing mechanism 70 and the sliding mechanism 80 both comprise pulleys, and in the working process, the optical fiber cables pass through the sliding mechanism 80 and the wheel passing mechanism 70 and are connected with the laser cleaning head 52, and in the moving process of the laser cleaning head 52, the wheel passing mechanism 70 and the sliding mechanism 80 follow the optical fiber cables to play a role in protection.

Preferably, referring to fig. 1, the laser cleaning machine 100 further includes a protective cover 90, the protective cover 90 is disposed on the working platform 10, the protective cover 90 is in a shape of a Chinese character 'tu', and the moving mechanism 30, the overturning mechanism 40, the cleaning mechanism 50, the passing wheel mechanism 70 and the sliding mechanism 80 are disposed inside the protective cover 90. The design of "protruding" font of protection casing 90 can guarantee that laser cleaner 100's workspace is in the inside of protection casing 90, goes up the outside that the unloading district is in protection casing 90, guarantees production safety, conveniently goes up unloading operation simultaneously.

The utility model discloses a laser cleaner utilizes and moves the mechanism that carries and realize going up the unloading function, utilizes clean mechanism to get rid of the attachment firing on product surface, utilizes tilting mechanism to realize the function of automatic upset product, utilizes the motion mechanism to realize that clean mechanism and tilting mechanism around, control, can reduce the human cost, improve work efficiency.

The present invention has been described in relation to the above embodiments, which are only examples for implementing the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, all changes and modifications which do not depart from the spirit and scope of the present invention are deemed to fall within the scope of the present invention.

Claims

1. A laser cleaning machine characterized by: the device comprises a workbench, a transferring mechanism, a moving mechanism, a turnover mechanism, a cleaning mechanism and a control system, wherein the transferring mechanism, the moving mechanism, the turnover mechanism and the cleaning mechanism are arranged on the workbench, and the control system is electrically connected with the transferring mechanism, the moving mechanism, the turnover mechanism and the cleaning mechanism;

the transfer mechanism comprises a bearing plate and a first air cylinder module, the first air cylinder module is arranged on the workbench along a first direction, and the bearing plate can be movably arranged on the first air cylinder module along the first direction;

the moving mechanism comprises a support, a second air cylinder module, a third air cylinder module and a sliding seat, the support is arranged on the workbench, the second air cylinder module is arranged on the support, the third air cylinder module can be movably arranged at the bottom side of the second air cylinder module along the first direction, the third air cylinder module is arranged along the second direction, and the sliding seat can be movably arranged on the third air cylinder module along the second direction;

the turnover mechanism comprises a fourth air cylinder module, a clamping jaw air cylinder, a turnover module and a clamping jaw, wherein the fourth air cylinder module is arranged on the front side of the sliding seat along a third direction, the clamping jaw air cylinder is movably arranged on the fourth air cylinder module along the third direction, the turnover module is connected with the clamping jaw air cylinder, and the clamping jaw is connected with the driving end of the turnover module;

2. The laser cleaner of claim 1, wherein: the first direction, the second direction and the third direction are vertical to each other.

3. The laser cleaner of claim 1, wherein: the bearing plate is I-shaped, the bearing plate comprises a first bearing plate, a second bearing plate and a connecting plate, and the connecting plate is connected between the first bearing plate and the second bearing plate along the first direction.

4. The laser cleaner of claim 1, wherein: the first air cylinder module comprises a first lead screw air cylinder and first slide rails, the first lead screw air cylinder is arranged on the workbench along the first direction, and the first slide rails are arranged on two sides of the first lead screw air cylinder along the first direction.

5. The laser cleaner of claim 4, wherein: and two ends of the first lead screw cylinder are provided with buffer limiting blocks.

6. The laser cleaner of claim 1, wherein: the second cylinder module comprises a second lead screw cylinder, a second slide rail, a top plate, a vertical plate and a bottom plate, the second lead screw cylinder is arranged along the first direction on the top surface of the support, the second slide rail is arranged along the first direction on the two sides of the second lead screw cylinder and corresponding to the edges of the two sides of the top surface of the support, the top plate is arranged on the second lead screw cylinder in a sliding mode, the two ends of the top plate are connected with the two sides in a sliding mode through the second slide rail, the bottom plate is arranged along the second direction on the bottom side of the support, the vertical plate is connected between the top plate and the bottom plate, and the third cylinder module is arranged on the bottom surface of the bottom plate.

7. The laser cleaner of claim 6, wherein: the support is provided with a through hole along the first direction, and the vertical plate penetrates through the through hole.

8. The laser cleaning machine of claim 6 or 7, wherein: the third cylinder module comprises a third lead screw cylinder and a third slide rail, the third lead screw cylinder is arranged on the bottom surface of the bottom plate along the second direction, and the third slide rail is arranged on the side edge of the third lead screw cylinder along the second direction.

9. The laser cleaner of claim 1, wherein: the laser cleaning machine further comprises a third wheel mechanism and a sliding mechanism, the third wheel mechanism is arranged on the support, and the sliding mechanism is arranged on the workbench and used for protecting the optical fiber cables.

10. The laser cleaner of claim 9, wherein: the laser cleaning machine further comprises a protective cover, the protective cover is arranged on the workbench and is in a shape like a Chinese character 'tu', and the moving mechanism, the turnover mechanism, the cleaning mechanism, the passing wheel mechanism and the sliding mechanism are located inside the protective cover.