CN213938757U - Improved structure of double-head component inserter - Google Patents
Improved structure of double-head component inserter Download PDFInfo
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- CN213938757U CN213938757U CN202022906872.8U CN202022906872U CN213938757U CN 213938757 U CN213938757 U CN 213938757U CN 202022906872 U CN202022906872 U CN 202022906872U CN 213938757 U CN213938757 U CN 213938757U
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Abstract
The utility model discloses an improved structure of a double-head plug-in machine, which comprises a frame, a PCB conveying device, a feeding platform, an XY-axis moving mechanism and a plug-in machine head; the PCB conveying device is arranged on the rack, and the feeding platform is arranged on the rack and positioned in front of the PCB conveying device; the XY-axis moving mechanism is arranged on the rack, the plug-in unit head is arranged on the XY-axis moving mechanism, and the XY-axis moving mechanism drives the plug-in unit head to move on the PCB conveying device and the feeding platform; the plug-in unit aircraft nose includes first removal seat, rotary mechanism, upper and lower displacement mechanism, two plug-in components manipulators and a CCD camera, and rotary mechanism and upper and lower displacement mechanism each correspond and connect in a plug-in components manipulator, and a CCD camera is installed in the place ahead of two plug-in components manipulators. Firstly, the PCB is recognized by a first CCD camera and then grabbed by a plug-in manipulator, and then the PCB is directly transferred to a PCB conveying device to plug in a corresponding PCB; the operation action of the plug-in manipulator is simplified, and the plug-in efficiency is improved.
Description
Technical Field
The utility model relates to a plug-in components machine field technique especially indicates an improvement structure of double-end plug-in components machine.
Background
With the continuous development of industry, people pay more attention to the production efficiency and the automation development of equipment. Meanwhile, the labor cost required by production is continuously increased, and the labor-intensive enterprises are trapped in a dilemma, so that the industry is urgently upgraded.
The PCB is formed by connecting and combining electronic components and circuits on a substrate, and as electronic products are increasingly popularized and updated, the demand of people for electronic products is increasing, and the automatic assembly technology of electronic products, especially the automatic assembly technology of PCBs, is becoming more and more important today with the decreasing popularity. The inserter is an automatic assembly device for automatically and standardly inserting some electronic components on a PCB. The mechanical arm can be controlled to grab the corresponding material after the CCD device is generally needed to photograph and identify the material; because the existing inserter is not reasonable enough for the arrangement of the CCD device, the moving track of the inserter manipulator for grabbing materials is complex, and the inserter efficiency is seriously influenced.
SUMMERY OF THE UTILITY MODEL
In view of this, the present invention is directed to the deficiency of the prior art, and the main objective of the present invention is to provide an improved structure of a dual-head plug-in machine, which is reasonable in structural arrangement and effectively solves the problem of low plug-in efficiency caused by unreasonable arrangement of the conventional plug-in machine on the CCD device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an improved structure of a double-head component inserter comprises a frame, a PCB conveying device, a feeding platform, an XY-axis moving mechanism and a component inserter head;
the PCB conveying device is arranged on the rack, and the feeding platform is arranged on the rack and is positioned in front of the PCB conveying device; the XY-axis moving mechanism is arranged on the rack, the plug-in unit head is arranged on the XY-axis moving mechanism, and the XY-axis moving mechanism drives the plug-in unit head to move on the PCB conveying device and the feeding platform;
the plug-in machine head comprises a first moving seat, a rotating mechanism, an up-down displacement mechanism, two plug-in mechanical arms and a first CCD camera, wherein the rotating mechanism, the up-down displacement mechanism, the two plug-in mechanical arms and the first CCD camera are arranged on the first moving seat, the rotating mechanism and the up-down displacement mechanism are respectively and correspondingly connected to one plug-in mechanical arm, and the first CCD camera is arranged in front of the two plug-in mechanical arms.
As a preferred embodiment: the first movable seat is provided with a first mounting seat used for fixing a first CCD camera, and the first mounting seat is provided with a first through hole; the first CCD camera is installed on the first installation base and located right above the first through hole.
As a preferred embodiment: the rotating mechanism comprises a spline shaft sleeve, a spline shaft and a rotating motor;
the spline shaft extends into the spline shaft sleeve and can be arranged in a vertically displaceable mode relative to the spline shaft sleeve, one of the spline shaft sleeve and the spline shaft is driven to rotate by a rotating motor, and the other spline shaft is connected with an insertion manipulator to link the insertion manipulator to rotate.
As a preferred embodiment: the up-down displacement mechanism comprises an up-down displacement seat and a displacement motor, the displacement motor is connected to the up-down displacement seat to drive the up-down displacement seat to move, and the spline shaft sleeve is arranged on the up-down displacement seat.
As a preferred embodiment: the laser light supplementing device is installed below the first movable seat, and the plug-in mechanical arm can selectively enter or exit the laser light supplementing device.
As a preferred embodiment: the laser light filling device is including a plurality of laser heads and the fixed frame who is used for installing the laser head, fixed frame is the ring body setting, the concave installation concave position that is equipped with of fixed frame's medial surface, the laser head is installed in the concave installation position.
As a preferred embodiment: and a second CCD camera is arranged between the feeding platform and the PCB conveying device.
As a preferred embodiment: the XY-axis moving mechanism comprises a Y-axis moving guide rail, a Y-axis motor, a Y-axis screw rod, a Y-axis moving seat, an X-axis guide rail, an X-axis motor and an X-axis screw rod;
the Y-axis moving guide rails are arranged on the left side and the right side of the rack, the Y-axis motor is arranged on the Y-axis lead screw, and the Y-axis moving seat is movably arranged on the Y-axis moving guide rails and connected with the Y-axis lead screw;
two ends of the X-axis guide rail are mounted on the Y-axis moving seat, and the X-axis motor is connected with the X-axis lead screw;
the first movable seat is movably arranged on the X-axis guide rail and connected with the X-axis lead screw.
As a preferred embodiment: the material loading platform is provided with a plurality of mounting grooves for mounting material loading flies, and the front end of each mounting groove is provided with a connector.
Compared with the prior art, the utility model obvious advantage and beneficial effect have, particularly, can know by above-mentioned technical scheme: mainly, a first CCD camera is arranged in front of a plug-in manipulator; when the plug-in manipulator grabs the materials, the plug-in manipulator moves forward to the feeding platform, is firstly recognized by the first CCD camera and then grabbed by the plug-in manipulator, and then is directly transferred to the PCB conveying device to plug in the corresponding PCB; the operation action of the plug-in manipulator is simplified, repeated back-and-forth movement is not needed, the movement time of the plug-in manipulator can be shortened, and therefore the plug-in efficiency is improved;
secondly, through the laser light filling device that sets up, can polish the material that snatchs and make the material show more clearly, when the second CCD camera, need not pause direct movement and also can let the angle that the second CCD camera read the material to reduce the required shooting time of second CCD camera, thereby further improve plug-in components efficiency.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic perspective view of a preferred embodiment of the present invention;
FIG. 2 is a partial schematic view of a preferred embodiment of the present invention;
FIG. 3 is a partial schematic view of another embodiment of the present invention;
fig. 4 is a schematic structural diagram of the inserter head according to the preferred embodiment of the present invention.
The attached drawings indicate the following:
10. frame 11, control panel
12. Control button 20 and PCB conveying device
30. Feeding platform 31 and mounting groove
32. Connector 40, XY-axis moving mechanism
41. Y-axis moving guide rail 42 and Y-axis motor
43. Y-axis screw 44 and Y-axis moving seat
45. X-axis guide rail 46 and X-axis motor
47. X-axis screw rod 50 and plug-in machine head
51. First movable base 511 and first mounting base
512. First through hole 52 and rotating mechanism
521. Spline shaft sleeve 522 and spline shaft
523. Rotating electric machine 53, vertical displacement mechanism
531. Up-down displacement seat 532 and displacement motor
54. Component inserting manipulator 55 and first CCD camera
56. Laser light filling device 561 and laser head
562. Fixing frame 5621, mounting recess
60. A second CCD camera.
Detailed Description
Referring to fig. 1 to 4, a specific structure of a dual-head inserter according to a preferred embodiment of the present invention is shown, which is an improved structure of a dual-head inserter, and includes a frame 10, a PCB conveying device 20, a loading platform 30, an XY-axis moving mechanism 40, and an inserter head 50.
The PCB conveying device 20 is installed on the frame 10, and the feeding platform 30 is installed on the frame 10 and located in front of the PCB conveying device 20; the XY-axis moving mechanism 40 is installed on the frame 10, the inserter head 50 is installed on the XY-axis moving mechanism 40, and the XY-axis moving mechanism 40 drives the inserter head 50 to move on the PCB conveying device 20 and the feeding stage 30. In the embodiment of the present application, the inserter head 50 includes a first movable base 51, a rotating mechanism 52 mounted on the first movable base 51, an up-down displacement mechanism 53, two inserter robots 54, and a first CCD camera 55, wherein the rotating mechanism 52 and the up-down displacement mechanism 53 are respectively connected to one inserter robot 54, and the first CCD camera 55 is mounted in front of the two inserter robots 54. By disposing the first CCD camera 55 in front of the card robot 54; when the plug-in manipulator 54 grabs the material, the plug-in manipulator 54 moves forward to the material loading platform 30, is firstly recognized by the first CCD camera 55 and then grabbed by the plug-in manipulator 54, and then is directly transferred to the PCB conveying device 20 to plug in the corresponding PCB; the operation of the card insertion robot 54 is simplified, and repeated reciprocating movement is not required, so that the time required for moving the card insertion robot 54 can be shortened, and the card insertion efficiency can be improved. The rack 10 is provided with a control panel 11 and a control button 12, and the control panel 11 and the control button 12 are both connected to a control system which is connected with the PCB board conveying device 20, the feeding platform 30, the XY-axis moving mechanism 40 and the inserter head 50 to control the work thereof.
The first movable base 51 is provided with a first mounting base 511 for fixing the first CCD camera 55, the first mounting base 511 is provided with a first through hole 512; the first CCD camera 55 is mounted on the first mounting base 511 and is located right above the first through hole 512. The first CCD camera 55 is mounted on the first mounting base 511, so that the protection of the first CCD camera 55 can be improved, and the first CCD camera 55 is prevented from being damaged due to the first CCD camera 55 being touched when the card head 50 moves. A second CCD camera 60 is disposed between the feeding platform 30 and the PCB conveying device 20, and the second CCD camera 60 is used for shooting the angle of the material grabbed by the card manipulator 54 to control the card manipulator 54 to rotate and then perform corresponding card inserting actions.
The rotating mechanism 52 includes a spline shaft 522 sleeve 521, a spline shaft 522 and a rotating motor 523, the spline shaft 522 extends into the spline shaft 522 sleeve 521 so as to be vertically displaceable with respect to the spline shaft 522 sleeve 521, one of the spline shaft 522 sleeve 521 and the spline shaft 522 is driven by the rotating motor 523 to rotate, and the other connecting manipulator 54 rotates in conjunction with the manipulator 54. The up-down displacement mechanism 53 includes an up-down displacement base 531 and a displacement motor 532, the displacement motor 532 is connected to the up-down displacement base 531 to drive the up-down displacement base 531 to move, and the spline shaft 522 is fitted to the up-down displacement base 531.
A laser light supplement device 56 is installed below the first movable base 51, and the plug-in robot 54 can selectively enter or exit the laser light supplement device 56. The laser light supplement device 56 includes a plurality of laser heads 561 and a fixing frame 562 for mounting the laser heads 561, the fixing frame 562 is an annular body, a mounting concave 5621 is concavely disposed on an inner side surface of the fixing frame 562, and the laser heads 561 are mounted in the mounting concave 5621. Through the laser light filling device 56 who sets up, can polish the material that snatchs and make the material show more clearly, when second CCD camera 60, need not pause direct movement and also can let second CCD camera 60 read the angle of material to reduce the required shooting time of second CCD camera 60, thereby further improve plug-in components efficiency.
The XY-axis moving mechanism 40 comprises a Y-axis moving guide rail 41, a Y-axis motor 42, a Y-axis screw rod 43, a Y-axis moving seat 44, an X-axis guide rail 45, an X-axis motor 46 and an X-axis screw rod 47; the Y-axis moving guide 41 is installed at the left and right sides of the frame 10, the Y-axis motor 42 is installed to be connected to the Y-axis screw 43, and the Y-axis moving base 44 is movably installed at the Y-axis moving guide 41 and connected to the Y-axis screw 43; the two ends of the X-axis guide rail 45 are arranged on a Y-axis moving seat 44, and the X-axis motor 46 is connected with an X-axis lead screw 47; the first movable base 51 is movably disposed on the X-axis guide rail 45 and connected to the X-axis lead screw 47.
The feeding platform 30 is provided with a plurality of mounting grooves 31 for mounting feeding flies, and a connector 32 is provided at the front end of each mounting groove 31.
The utility model discloses a design focus lies in: mainly, the first CCD camera 55 is disposed in front of the card robot 54; when the plug-in manipulator 54 grabs the material, the plug-in manipulator 54 moves forward to the material loading platform 30, is firstly recognized by the first CCD camera 55 and then grabbed by the plug-in manipulator 54, and then is directly transferred to the PCB conveying device 20 to plug in the corresponding PCB; the operation action of the inserter manipulator 54 is simplified, repeated back-and-forth movement is not needed, the moving time of the inserter manipulator 54 can be shortened, and the inserter efficiency is improved;
secondly, through the laser light filling device 56 that sets up, can polish the material that snatchs and make the material show more clearly, when second CCD camera 60, need not pause direct movement and also can let second CCD camera 60 read the angle of material to reduce the required shooting time of second CCD camera 60, thereby improve plug-in components efficiency further.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any slight modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides an improvement structure of double-end plug-in components machine which characterized in that: the automatic feeding device comprises a rack, a PCB conveying device, a feeding platform, an XY axis moving mechanism and a plug-in machine head;
the PCB conveying device is arranged on the rack, and the feeding platform is arranged on the rack and is positioned in front of the PCB conveying device; the XY-axis moving mechanism is arranged on the rack, the plug-in unit head is arranged on the XY-axis moving mechanism, and the XY-axis moving mechanism drives the plug-in unit head to move on the PCB conveying device and the feeding platform;
the plug-in machine head comprises a first moving seat, a rotating mechanism, an up-down displacement mechanism, two plug-in mechanical arms and a first CCD camera, wherein the rotating mechanism, the up-down displacement mechanism, the two plug-in mechanical arms and the first CCD camera are arranged on the first moving seat, the rotating mechanism and the up-down displacement mechanism are respectively and correspondingly connected to one plug-in mechanical arm, and the first CCD camera is arranged in front of the two plug-in mechanical arms.
2. The improved structure of a double-ended inserter machine according to claim 1, wherein: the first movable seat is provided with a first mounting seat used for fixing a first CCD camera, and the first mounting seat is provided with a first through hole; the first CCD camera is installed on the first installation base and located right above the first through hole.
3. The improved structure of a double-ended inserter machine according to claim 1, wherein: the rotating mechanism comprises a spline shaft sleeve, a spline shaft and a rotating motor;
the spline shaft extends into the spline shaft sleeve and can be arranged in a vertically displaceable mode relative to the spline shaft sleeve, one of the spline shaft sleeve and the spline shaft is driven to rotate by a rotating motor, and the other spline shaft is connected with an insertion manipulator to link the insertion manipulator to rotate.
4. The improved structure of a double-ended inserter machine according to claim 3, wherein: the up-down displacement mechanism comprises an up-down displacement seat and a displacement motor, the displacement motor is connected to the up-down displacement seat to drive the up-down displacement seat to move, and the spline shaft sleeve is arranged on the up-down displacement seat.
5. The improved structure of a double-ended inserter machine according to claim 1, wherein: the laser light supplementing device is installed below the first movable seat, and the plug-in mechanical arm can selectively enter or exit the laser light supplementing device.
6. The improved structure of a double-ended inserter machine according to claim 5, wherein: the laser light filling device is including a plurality of laser heads and the fixed frame who is used for installing the laser head, fixed frame is the ring body setting, the concave installation concave position that is equipped with of fixed frame's medial surface, the laser head is installed in the concave installation position.
7. The improved structure of a double-ended inserter machine according to claim 1, wherein: and a second CCD camera is arranged between the feeding platform and the PCB conveying device.
8. The improved structure of a double-ended inserter machine according to claim 1, wherein: the XY-axis moving mechanism comprises a Y-axis moving guide rail, a Y-axis motor, a Y-axis screw rod, a Y-axis moving seat, an X-axis guide rail, an X-axis motor and an X-axis screw rod;
the Y-axis moving guide rails are arranged on the left side and the right side of the rack, the Y-axis motor is arranged on the Y-axis lead screw, and the Y-axis moving seat is movably arranged on the Y-axis moving guide rails and connected with the Y-axis lead screw;
two ends of the X-axis guide rail are mounted on the Y-axis moving seat, and the X-axis motor is connected with the X-axis lead screw;
the first movable seat is movably arranged on the X-axis guide rail and connected with the X-axis lead screw.
9. The improved structure of a double-ended inserter machine according to claim 1, wherein: the material loading platform is provided with a plurality of mounting grooves for mounting material loading flies, and the front end of each mounting groove is provided with a connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022906872.8U CN213938757U (en) | 2020-12-07 | 2020-12-07 | Improved structure of double-head component inserter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022906872.8U CN213938757U (en) | 2020-12-07 | 2020-12-07 | Improved structure of double-head component inserter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213938757U true CN213938757U (en) | 2021-08-10 |
Family
ID=77149159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022906872.8U Active CN213938757U (en) | 2020-12-07 | 2020-12-07 | Improved structure of double-head component inserter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213938757U (en) |
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2020
- 2020-12-07 CN CN202022906872.8U patent/CN213938757U/en active Active
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