CN213932448U - Glass spacing detection system for cleaning machine - Google Patents
Glass spacing detection system for cleaning machine Download PDFInfo
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- CN213932448U CN213932448U CN202022889089.5U CN202022889089U CN213932448U CN 213932448 U CN213932448 U CN 213932448U CN 202022889089 U CN202022889089 U CN 202022889089U CN 213932448 U CN213932448 U CN 213932448U
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- cleaning machine
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Abstract
The utility model discloses a glass interval detecting system for cleaning machine, cleaning machine are equipped with the transport passageway that constitutes by arranging the transmission shaft that is used for bearing and transporting glass side by side, and actuating mechanism connects transmission shaft and all transmission shaft syntropy rotations of drive, actuating mechanism connects the PLC controller, the transport passageway top is equipped with two sensor groups, two sensor group response direction is used for responding to adjacent glass's on the transport passageway positional information, two downwards sensor group connects the PLC controller and carries the sensing signal to the PLC controller. The utility model has the advantages of reduce the time waste of putting the piece in-process when guaranteeing the quality, be the washing process increase production and reduce the most reasonable, reliable effective way of losing, the system decreases and reduces 0.1%.
Description
Technical Field
The utility model relates to a production detection technology especially relates to the glass interval detection technology on the cleaning machine in the glass production.
Background
At present, the capacity of the cleaning line is mainly embodied by the number of the glass put in the cleaning line in unit time, and the number of the piece putting is determined by the distance of the piece putting under the condition that the transmission speed of the cleaning line is maximized. The larger the sheet placing distance is, the lower the productivity is, and the smaller the sheet placing distance is, the higher the productivity is; however, the front glass and the rear glass are easy to be laminated in a rear-end collision manner due to the excessively small sheet placing distance, so that the quality is poor; therefore, the optimal wafer placing distance needs to be found on the cleaning machine, and the maximum productivity is achieved on the premise of ensuring the minimum safe distance.
The current difficulty is how to control the minimum distance between the sheets and how to timely and effectively identify the undersize distance between the sheets so as to timely alarm, so that an effective glass distance alarm system is needed to monitor whether the glass distance is smaller than the minimum safe distance.
The operation mode of the existing cleaning line is that when glass passes through a cleaning machine, the distance between the glass is controlled manually. This approach lacks reliability and presents a significant quality risk, since once the employees do not place the glass at the specified minimum spacing, it is highly likely that the glass will be stacked during transport within the washer, and once the stack is broken, it will cause significant economic loss. Lack the operation mode of reliability, just need auxiliary assembly to realize the reliability of operation to whether the interval that timely effectual discernment personnel put the piece is reasonable.
Disclosure of Invention
The utility model aims to solve the technical problem that realize a system that can reliably monitor the glass interval, can follow the equipment prevent slow-witted nature avoid artificial unreliable characteristic of putting the piece interval to find an optimal balance point between productivity and quality.
In order to realize the purpose, the utility model discloses a technical scheme be: a glass interval detecting system for cleaning machine, cleaning machine are equipped with and are used for bearing and transporting the transport passageway that glass's transmission shaft constitutes by arranging side by side, and actuating mechanism connects transmission shaft and all transmission shaft syntropy rotations of drive, actuating mechanism connects the PLC controller, the transport passageway top is equipped with two sensor groups, two sensor group response direction is used for responding to adjacent glass's on the transport passageway positional information, two downwards sensor group connects the PLC controller and carries sensing signal to the PLC controller.
Each sensor group is composed of 1-3 sensors, and the detection position of each sensor is positioned between adjacent transmission shafts.
The PLC is connected with a stop alarm mechanism.
The PLC is connected with a remote communication module, and the remote communication module is used for communicating with a remote server or mobile equipment.
The utility model has the advantages of reduce the time waste of putting the piece in-process when guaranteeing the quality, be the washing process increase production and reduce the most reasonable, reliable effective way of losing, the system decreases and reduces 0.1%.
Drawings
The following brief descriptions of the contents expressed by each figure and the marks in the figures in the specification of the present invention are as follows:
FIG. 1 is a schematic diagram of a glass spacing detection system for a cleaning machine;
the labels in the above figures are: 1. a drive shaft; 2. a sensor; 3. and (3) glass.
Detailed Description
The following description of the embodiments with reference to the drawings is intended to illustrate the present invention in further detail, such as the shapes and structures of the components, the mutual positions and connections between the components, the functions and working principles of the components, the manufacturing process, and the operation and use methods, etc., so as to help those skilled in the art understand the present invention more completely, accurately and deeply.
The cleaning machine is used for cleaning glass 2 products, the cleaning agent is provided with a conveying channel, the conveying channel is formed by transmission shafts 1 which are arranged side by side and used for bearing and conveying the glass 2, as shown in figure 1, all the transmission shafts 1 are connected with a driving mechanism, the driving mechanism controls each transmission shaft 1 to rotate in the same direction and at the same speed, and the glass 2 to be cleaned is conveyed into the cleaning machine.
Actuating mechanism is controlled by the PLC controller, in order to detect the clearance between the adjacent glass 2, the transfer passage top is equipped with two sensor groups, and two sensor group response directions are used for responding to the positional information of adjacent glass 2 on the transfer passage downwards, and two sensor groups connect the PLC controller and carry the sensing signal to the PLC controller. The sensor group can be formed by 1-3 sensors 2, the detection position of each sensor 2 is positioned between adjacent transmission shafts 1, the sensors 2 can sample a photoelectric sensing device to sense whether articles exist below the sensors, and the detection position is positioned at the gap between the adjacent transmission shafts 1, so that the interference of the transmission shafts 1 to the sensors 2 can be avoided.
The sensor set is generally mounted at the position where the product is engaged with the transfer platform, and the distance between the two sheets of glass 2 is determined by the time (seconds) for the first sheet of glass 2 to pass through the sensing device and the second sheet of glass 2 to reach the sensing workpiece. After the first piece of glass 2 passes through the induction device, the first piece of glass continues to advance, the glass 2 placed subsequently stops temporarily at the position of the induction device, and after the two pieces of glass 2 reach a set distance, the second piece of glass 2 continues to advance. The distance parameter is convenient and flexible to set, and the time can be set in a PLC program and is usually set to be 10 seconds (about the distance between two rollers). In the use, owing to reduced and put the consideration of piece personnel to 2 intervals of glass when putting the piece, saved the time of thinking and judging, put the efficiency of piece and effectively improved and the lamination risk is got rid of completely.
Through being connected PLC controller and shutting down alarm mechanism, can report to the police when unusual to control actuating mechanism stop work, in addition, PLC controller can also be connected with the remote communication module, and the remote communication module is used for communicating with distal end server or mobile device, can send the abnormal conditions to the distal end through wireless communication mode.
The system has the working principle that the photoelectric induction is adopted to obtain the position of a glass 2 real object, under the condition that the transmission speed of the cleaning machine is fixed, the interval time between the upper glass 2 and the lower glass 2 is automatically calculated, so that the distance between the upper glass 2 and the lower glass 2 is calculated, and is compared with the set minimum safe distance, when the distance between the upper glass 2 and the lower glass 2 is lower than the set minimum safe distance, the alarm system gives an alarm, the operation of the cleaning machine is actively stopped, so that personnel can be prompted to pull the distance between the glass 2 and the glass 2 apart, and after the minimum safe distance is reached, the alarm is eliminated to continue to operate.
The present invention has been described above with reference to the accompanying drawings, and it is to be understood that the invention is not limited to the specific embodiments described above, and that the invention is not limited to the specific embodiments described above, but rather is intended to cover various insubstantial modifications of the inventive method and solution, or its application to other applications without modification.
Claims (4)
1. A glass interval detecting system for cleaning machine, cleaning machine are equipped with by arranging the transport passageway that is used for bearing and transports glass's transmission shaft and constitutes side by side, and actuating mechanism connects the transmission shaft and drives all transmission shaft syntropy rotations, actuating mechanism connects PLC controller, its characterized in that: two sensor groups are arranged above the conveying channel, the sensing direction of the two sensor groups is downward used for sensing the position information of the adjacent glass on the conveying channel, and the two sensor groups are connected with the PLC and transmit sensing signals to the PLC.
2. The glass spacing detection system for a cleaning machine of claim 1, wherein: each sensor group is composed of 1-3 sensors, and the detection position of each sensor is positioned between adjacent transmission shafts.
3. The glass spacing detection system for a cleaning machine according to claim 1 or 2, characterized in that: the PLC is connected with a stop alarm mechanism.
4. The glass spacing detection system for a cleaning machine of claim 3, wherein: the PLC is connected with a remote communication module, and the remote communication module is used for communicating with a remote server or mobile equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022889089.5U CN213932448U (en) | 2020-12-04 | 2020-12-04 | Glass spacing detection system for cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022889089.5U CN213932448U (en) | 2020-12-04 | 2020-12-04 | Glass spacing detection system for cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213932448U true CN213932448U (en) | 2021-08-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022889089.5U Active CN213932448U (en) | 2020-12-04 | 2020-12-04 | Glass spacing detection system for cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213932448U (en) |
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2020
- 2020-12-04 CN CN202022889089.5U patent/CN213932448U/en active Active
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