CN213916910U - Pipeline prefabricating quick assembly platform - Google Patents

Pipeline prefabricating quick assembly platform Download PDF

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Publication number
CN213916910U
CN213916910U CN202022711081.XU CN202022711081U CN213916910U CN 213916910 U CN213916910 U CN 213916910U CN 202022711081 U CN202022711081 U CN 202022711081U CN 213916910 U CN213916910 U CN 213916910U
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China
Prior art keywords
flange
platform
pipeline
track
support body
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CN202022711081.XU
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Chinese (zh)
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刘红兵
李春生
吴晋
韩涛
李垚
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China Shanxi Sijian Group Co Ltd
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China Shanxi Sijian Group Co Ltd
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Abstract

The utility model relates to a pipeline butt joint processingequipment specifically is a prefabricated quick group of pipeline is to platform. The technical problem of welding the pipeline and the flange at a specific angle and position is solved. Including platform group support body, flange driving frame, epitaxial track be located platform group support body both sides, the flange driving frame be located epitaxial track, platform group support body on be equipped with pipe fixture, flange fixed disk, welded platform, the flange fixed disk be located welded platform top, pipe fixture is located flange fixed disk one side. The utility model discloses can make the flange realize accurate control at three dimension and angle direction, make the efficient of pipeline and flange butt joint, the precision is high, and welding quality is secure.

Description

Pipeline prefabricating quick assembly platform
Technical Field
The utility model relates to a pipeline butt joint processingequipment specifically is a prefabricated quick group of pipeline is to platform.
Background
With the vigorous advocation of the construction industry of 'four sections and one environment protection', the whole electromechanical installation industry develops towards the directions of green, environment protection, labor saving and material saving. The traditional butt welding method is generally suitable for straight pipe section welding by utilizing manual welding butt welding or automatic welding in a processing plant, and the special elbow welding has the problems of low work efficiency, poor effect and the like. And the pipeline flange group has large time setting precision deviation, and influences later-stage assembly construction.
202010444592.1 discloses a ring flange and steel pipe welded fixed station, relates to the steel pipe welding field, including supporting the roof, the perpendicular downward welding in bottom surface of supporting the roof has the support pole setting, the side horizontal welding of support pole setting has fixed horizontal pole, the bottom bolted connection who supports the pole setting has the removal gyro wheel, the perpendicular downward welding in bottom surface of supporting the roof has fixed riser, the inserting groove has evenly been seted up to the side of fixed riser, one the inboard side grafting of inserting groove has the grafting piece, the grafting piece has the backing plate in the one end horizontal welding who keeps away from the inserting groove, a side of backing plate is fixed to bond has the sponge piece. The device has a small application range.
Disclosure of Invention
The utility model discloses a solve pipeline and flange at specific angle and position welded technical problem, provide a prefabricated quick group of pipeline to platform.
Realize the technical scheme of the utility model is, a prefabricated quick group of pipeline is to platform, including platform group support body, flange crane frame, epitaxial track be located platform group support body both sides, flange crane frame is located epitaxial track, platform group support body on be equipped with pipe clamp, flange fixed disk, welded platform, the flange fixed disk be located welded platform top, pipe clamp is located flange fixed disk one side.
The pipeline to be welded is fixed on the platform assembly body through a pipeline clamp, then the flange is fixed through the flange traveling crane frame, the flange traveling crane frame is moved to a set position through the epitaxial track, and after the posture of the flange is adjusted to be accurately butted with the pipeline, welding is carried out.
Compared with the prior art, the utility model discloses a positioning device's of pipeline location and flange design has promoted the group of pipeline and flange to speed and group to precision and welding efficiency.
Furthermore, the number of the pipeline clamps is three, and the pipeline clamps are respectively arranged on three side surfaces of the welding platform. So as to adapt to the positioning and use of pipelines with different shapes.
The pipeline clamp comprises a base platform provided with a sliding groove, a clamping rod is arranged in the sliding groove, a clamping pipe adjuster is arranged at the bottom of the clamping rod, and the clamping rod is connected with a hydraulic propelling device. The relative position of the clamping rods is adjusted to clamp the pipeline to be welded.
Furthermore, the number of the flange traveling crane frames is two, and the two flange traveling crane frames are respectively installed at two ends of the extension track.
The flange driving frame comprises a vertical frame body, a transverse frame is arranged on the vertical frame body, a slidable flange chuck is arranged in the transverse frame, and the lower end of the vertical frame body is located in a sliding groove of an extension track.
The flange chuck in be equipped with anchor clamps, anchor clamps including being located the track of flange chuck in, be equipped with the bracing piece in the track, the bracing piece front end is equipped with curved flange card. The length scale marks are arranged on the outer sides of the long edges of the transverse frames, and the height scale marks are arranged on the vertical frame bodies.
The flange traveling crane frame is fixed by the welding flange through the clamp, and then is conveyed to a designed position along the extension track, so that the position of the flange can be transversely adjusted, and accurate positioning is realized.
Further, be equipped with slidable flange positioning dish in the transverse frame, flange positioning dish in be equipped with the rotary disk, the vertical direction is equipped with the flange chuck under the rotary disk, is equipped with anchor clamps on the flange chuck, anchor clamps including the track that is located the flange chuck, be equipped with the bracing piece in the track, the bracing piece front end is equipped with curved flange card. And angle scale marks are arranged on the outer side of the rotating disk on the flange positioning disk.
The rotary disc is additionally arranged on the flange traveling crane frame, so that the flange can rotate, and the accurate positioning of the special-shaped flange and the pipeline at a specific angle is realized.
In a word, the utility model discloses can make the flange realize accurate control at three dimension and angle direction, make the efficient of pipeline and flange butt joint, the precision is high, and welding quality is secure.
Drawings
FIG. 1 is a schematic view of the structure of the present invention
FIG. 2 is a top view of the present invention
FIG. 3 is a schematic view of a flange traveling frame
FIG. 4 is a schematic view of a flange traveling crane frame
FIG. 5 is a schematic view of a flange chuck
FIG. 6 is a schematic view of a pipe clamp structure
FIG. 7 is a schematic view of a welding platform
In the figure: 1.1 flange crane frame one, 1.11 transverse frame one, 1.12 erects frame one, 1.13 length scale mark one, 1.2 flange crane frame two, 1.21 erects frame two, 1.22 transverse frame two, 1.23 anchor clamps two, 1.24 flange chuck two, 1.3 flange positioning disk, 1.4 rotary disk, 1.5 flange chuck one, 1.51 anchor clamps one, 1.6 length scale mark two, 1.7 height scale mark, 2 platform group frame body, 3 epitaxial track, 4 base platform, 5 spout, 6 clamping bar, 7 clamp pipe adjuster, 8 hydraulic propulsion device, 9 track two, 10 bracing piece two, 11 flange card two, 2.1 pipeline anchor clamps one, 2.2 pipeline anchor clamps two, 2.3 welded platform, 2.4 flange fixed disk, 2.5 pipeline anchor clamps three.
Detailed Description
As illustrated in fig. 1 and 2, a prefabricated quick assembly of pipeline is to platform, including platform support assembly body 2, flange crane frame, epitaxial track 3 be located 2 both sides of platform support assembly body, flange crane frame is located epitaxial track 3, platform support assembly body 2 on be equipped with pipe clamp, flange fixed disk 2.4, welded platform 2.3, flange fixed disk 2.4 be located welded platform 2.3 top, pipe clamp is located flange fixed disk 2.4 one side.
The pipeline clamps have at least three groups, which are respectively a first pipeline clamp 2.1, a second pipeline clamp 2.2 and a third pipeline clamp 2.5, wherein the first pipeline clamp 2.1, the second pipeline clamp 2.2 and the third pipeline clamp 2.5 are respectively positioned on three side surfaces of the welding platform 2.3.
As shown in fig. 6, the pipe clamp includes a base platform 4 having a sliding groove 5, and a clamping rod 6 is disposed in the sliding groove 5. The bottom of the clamping rod 6 is provided with a pipe clamping adjuster 7, and the clamping rod 6 is connected with a hydraulic propelling device 8.
The two clamping rods 6 move in the sliding grooves, so that the stable clamping and positioning of the pipeline can be realized. The pipe clamping adjuster 7 can adjust the angle of the clamping rod 6 to realize accurate clamping and positioning of the special-shaped pipeline.
As shown in fig. 1 and 2, two flange traveling frames, namely a flange traveling frame 1.1 and a flange traveling frame two 1.2, are respectively installed at two ends of the extension track 3.
As shown in fig. 3, the flange traveling crane frame 1.1 includes a vertical frame body 1.12, a transverse frame body 1.11 is disposed on the vertical frame body 1.12, a slidable flange positioning plate 1.3 is disposed in the transverse frame body 1.11, and the lower end of the vertical frame body 1.12 is located in a sliding groove of the extension track 3. The flange positioning disc 1.3 in be equipped with rotary disk 1.4, the vertical direction that the rotary disk 1.4 droops under one's command is equipped with flange chuck 1.5, flange chuck 1.5 in be equipped with anchor clamps 1.51, anchor clamps 1.51 including lieing in the track one of flange chuck, be equipped with bracing piece one in the track one, bracing piece one front end is equipped with curved flange card one.
The first arc-shaped flange clamp can stably clamp the flange by driving the first support rod to move in the first rail.
The outer side of the long side of the transverse frame I1.11 is provided with a length scale mark I1.13, and the vertical frame I1.12 is provided with a height scale mark. Angle scale marks are arranged on the outer side of a rotating 1.4 disc on the flange positioning disc 1.3.
After the flange chuck 1.51 is fixed by the welded flange, through erecting 1.12 longitudinal movement of support body, rethread flange positioning disk 1.3 lateral shifting makes the flange reach and sets for the position, and rethread rotating disk 1.4's rotation makes the flange angle adjustable, and the butt joint of convenient control dysmorphism flange and pipeline is accurate.
As shown in fig. 4, the flange traveling crane frame ii 1.2 includes a vertical frame body ii 1.21, a transverse frame body ii 1.22 is disposed on the vertical frame body ii 1.21, a slidable flange chuck ii 1.24 is disposed in the transverse frame body ii 1.22, and the lower end of the vertical frame body ii 1.21 is located in the sliding groove of the extension track 3.
As shown in fig. 5, the structural schematic diagram of the clamp is shown, a second clamp 1.23 is arranged on the second flange chuck 1.24, the second clamp 1.23 includes a second rail 9 located in the second flange chuck, a second support rod 10 is arranged in the second rail 9, and a second arc-shaped flange clamp 11 is arranged at the front end of the second support rod 10.
The first support rod and the second support rod 10 can be driven by hydraulic power.
The outer side of the long side of the transverse frame II 1.22 is provided with a length scale mark II 1.6, and the vertical frame body 1.21 is provided with a height scale mark 1.7.
The flange is fixed on the flange chuck II 1.24 through the clamp II 1.23, then the flange chuck II 1.24 can transversely move along the transverse frame II 1.22, and the whole flange traveling frame II 1.2 longitudinally moves, so that the three-dimensional positioning of the flange is realized.
As shown in fig. 7, the welding platform 2.3 is a hollow cubic structure, and a plurality of positioning holes are arranged on the outer vertical surface of the cubic structure.
The positioning holes with smaller intervals formed on the outer vertical surfaces of the cubic structures can be accurately positioned in a three-dimensional space, and the three-dimensional flexible welding fixture is a fixture adopted for ensuring the size of a weldment, improving the assembly precision and efficiency and preventing welding deformation and is also three-dimensional hole series combined flexible welding process equipment.
A plurality of bottom supports are arranged below the platform group frame body 2.

Claims (10)

1. The utility model provides a prefabricated quick group of pipeline is to platform which characterized in that: including platform group support body, flange driving frame, epitaxial track be located platform group support body both sides, the flange driving frame be located epitaxial track, platform group support body on be equipped with pipe fixture, flange fixed disk, welded platform, the flange fixed disk be located welded platform top, pipe fixture is located flange fixed disk one side.
2. The rapid pipe prefabrication pairing platform of claim 1, wherein: the three pipeline clamps are respectively arranged on three side surfaces of the welding platform.
3. The rapid pipe prefabrication pairing platform of claim 1 or 2, wherein: the pipeline clamp comprises a base platform provided with a sliding groove, a clamping rod is arranged in the sliding groove, a clamping pipe adjuster is arranged at the bottom of the clamping rod, and the clamping rod is connected with a hydraulic propelling device.
4. The rapid pipe prefabrication pairing platform of claim 1, wherein: the two flange traveling crane frames are respectively arranged at two ends of the extension track.
5. The rapid pipe prefabrication pairing platform of claim 1 or 4, wherein: the flange driving frame including erecting the support body, be equipped with horizontal frame on erecting the support body, be equipped with slidable flange chuck in the horizontal frame, erect support body lower extreme and be located the orbital spout of epitaxy, flange chuck in be equipped with anchor clamps, anchor clamps including the track that is located flange chuck, be equipped with the bracing piece in the track, the bracing piece front end is equipped with curved flange card.
6. The rapid pipe prefabrication pairing platform of claim 5, wherein: be equipped with slidable flange positioning dish in the transverse frame, flange positioning dish in be equipped with the rotary disk, the vertical direction is equipped with the flange chuck under the rotary disk, is equipped with anchor clamps on the flange chuck, anchor clamps including the track that is located the flange chuck, be equipped with the bracing piece in the track, the bracing piece front end is equipped with curved flange card.
7. The rapid pipe prefabrication pairing platform of claim 6, wherein: and angle scale marks are arranged on the outer side of the rotating disc of the flange positioning disc.
8. The rapid pipe prefabrication pairing platform of claim 5, wherein: the length scale marks are arranged on the outer sides of the long edges of the transverse frames, and the height scale marks are arranged on the vertical frame bodies.
9. The rapid pipe prefabrication pairing platform of claim 1, wherein: the welding platform is of a hollow cubic structure, and a plurality of positioning holes are formed in the outer vertical face of the cubic structure.
10. The rapid pipe prefabrication pairing platform of claim 1, wherein: a bottom support is arranged below the platform group frame body.
CN202022711081.XU 2020-11-21 2020-11-21 Pipeline prefabricating quick assembly platform Active CN213916910U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022711081.XU CN213916910U (en) 2020-11-21 2020-11-21 Pipeline prefabricating quick assembly platform

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022711081.XU CN213916910U (en) 2020-11-21 2020-11-21 Pipeline prefabricating quick assembly platform

Publications (1)

Publication Number Publication Date
CN213916910U true CN213916910U (en) 2021-08-10

Family

ID=77172208

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022711081.XU Active CN213916910U (en) 2020-11-21 2020-11-21 Pipeline prefabricating quick assembly platform

Country Status (1)

Country Link
CN (1) CN213916910U (en)

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