A kind of magnetic floats sleeper and cuts saw equipment and cut saw control system
Technical field
This application involves field of machining, more particularly to a kind of magnetic floats sleeper and cuts saw equipment, further relates to a kind of magnetic and floats rail
Pillow cuts saw control system.
Background technology
H-type sleeper be used as in, low speed magnetic floating section of track main structural components, for will two F rails connections per Pin sections of track or so
And support and be fixed in concrete foundation.Sleeper both ends have bolt hole to be anchored for F rails bolt, in sleeper bottom relevant position
The installation that bolt hole is again provided with for fastener is fixed.
Existing to sleeper cut saw process as follows, first, line of cut, line of cut and sleeper former material is drawn in sleeper former material
Edge bevel is set;Then, sleeper former material is laterally hung and is cut in band on the workbench of saw device, and by clamp,
By cutting saw device saw is cut along first of line of cut progress for the first time;Then, sleeper former material is filled into 180 ° of upset by conveying
Mobile sleeper former material is put to fixed length, then after being clamped, saw is cut for the second time along second line of cut by cutting saw device, it is whole
A process sleeper cuts saw inefficiency.
Utility model content
Float sleeper in order to solve the above technical problems, first purpose of the utility model is to provide a kind of magnetic and cut saw and set
It is standby, improve and saw efficiency is cut to sleeper, and save raw material;Second purpose of the utility model is to provide a kind of magnetic
Floating sleeper cuts saw control system, can also reach identical technique effect.
The technical scheme that the utility model is provided is as follows:
A kind of magnetic floats sleeper and cuts saw equipment, it is characterised in that including conveying device, fixture and cutting saw device;
The sleeper former material that the fixture is used to convey the conveying device clamps;
Described to cut saw device, for cutting the sleeper former material after sawing the fixture clamping, including two or more cuts saw
Structure, cuts the equal length of the distance between saw mechanism and sleeper and is symmetrical arranged described in adjacent two;
The conveying device, for conveying the sleeper former material to the fixture, and single conveys the sleeper former material
Length is N times of the length of sleeper, and the N is equal to the quantity for cutting saw mechanism.
Preferably, it is described cut saw mechanism level angle it is adjustable.
Preferably, workbench is further included, the fixture is installed on the workbench with the saw mechanism of cutting, in institute
State and telescoping mechanism is also equipped with workbench, and the fixing end of the telescoping mechanism can be relative to the driving water flat turn
Dynamic, the telescopic end of the telescoping mechanism is hinged with the saw mechanism of cutting.
Preferably, the one end of the workbench away from the telescoping mechanism is provided with guidance set, the guidance set
It is connected with the described one end of saw mechanism away from the telescoping mechanism of cutting.
Preferably, the guidance set includes, the circular arc guide groove being arranged on the workbench, and is arranged on described
The guide part on saw mechanism is cut, the guide part can slide in the circular arc guide groove.
Preferably, adjacent described the distance between saw mechanism of cutting adjusts.
Preferably, the bottom for cutting saw mechanism is provided with slide, and the saw mechanism of cutting can be on the slide along institute
The direction for stating the conveying of sleeper former material is slided, and is additionally provided with the slide for the positioning cut saw mechanism and positioned
Component.
Preferably, the bottom for cutting saw mechanism is provided with rack, also sets up the gear coordinated with the rack, it is described
Gear rotates so that rack movement.
Preferably, the fixture includes being used for the body for placing the sleeper former material, is provided with block on the body
And briquetting, the briquetting can move on the body, institute's briquetting coordinates with the block carries out the sleeper former material
Clamping.
Preferably, the briquetting can move specifically, be provided with extensible member on the body on the body, institute
State briquetting to be arranged on the extensible member, the extensible member, which stretches, drives the briquetting to move on the body.
Preferably, the saw mechanism of cutting includes, and cuts saw componet and elevating mechanism, and the elevating mechanism is used for so that described
Cut saw componet vertical shift.
Preferably, it is additionally provided with the elevating mechanism for cutting what saw componet vertical shift play the guiding role to described
Guidance set.
Preferably, the guidance set includes, and base and the lead being vertically arranged on the base, lead described
Guide runner is arranged with to column, the saw componet of cutting is fixedly mounted on the guide runner.
Preferably, the conveying device, including active conveying roller and driven conveying roller, the active conveying roller pass through transmission
Gear is driven by motor.
A kind of magnetic floats sleeper and cuts saw method, and this method includes:
Sleeper former material is conveyed, the sleeper former material after conveying is clamped;
Using two or more saw mechanism is cut sleeper former material is carried out to cut saw, and cut described in adjacent two between saw mechanism away from
From the equal length with sleeper and it is symmetrical arranged;
Wherein, the length that single conveys the sleeper former material is N times of the length of sleeper, and the N cuts saw equal to described
The quantity of mechanism.
Preferably, before the sleeper former material after to clamping carries out cutting saw, to the horizontal tilt for cutting saw mechanism
Angle is adjusted.
Preferably, before the sleeper former material after to clamping carries out cutting saw, to the adjacent spacing for cutting saw mechanism
It is adjusted.
Preferably, the saw sleeper former material is cut using cutting saw mechanism described in two, and single conveys the sleeper former material
Length is two times of the length of sleeper.
A kind of magnetic floats sleeper and cuts saw control system, it is characterised in that including,
For conveying the conveyor module of sleeper former material;
For the self-clamping module clamped to the sleeper former material after conveying;
What two or more was used to the sleeper former material after clamping cut saw cuts saw module;
And control module,
The control module, for sending conveying instruction to the conveyor module so that single conveys the sleeper former material
Length be N times of sleeper, the N is equal to the quantity cut and saw module;Then clamping instruction is sent to the self-clamping module
The sleeper former material after conveying is clamped;Then send to cut to saw to instruct to described and cut saw module, described in after clamping
Sleeper former material carries out cutting saw.
Preferably, further include, the angular adjustment module of saw mechanism horizontal tilt angle is cut for adjusting.
Preferably, further include, for adjusting the adjacent spacing adjustment module for cutting saw mechanism spacing.
Magnetic provided by the utility model floats sleeper and cuts saw equipment, and due to cutting saw mechanism using more than two, adjacent two cut
The distance between saw mechanism is equal with length of sleeper and is symmetrical arranged, and enables to cut the shape pair at the both ends of the sleeper after sawing
Claim, and the prior art is single cuts compared with saw mechanism carries out cutting saw, and only need to once cut saw can complete, without again will after first cutting saw
The upset of sleeper former material cut saw to reach the symmetrical shape at sleeper both ends, improves and cuts saw efficiency;Secondly as conveying device
The length of single conveying sleeper former material is N times of length of sleeper, and N is equal to the quantity for cutting saw mechanism, for example, cutting saw using two
Mechanism, first single cut saw-shaped into a sleepers, when the sleeper former material of conveying device twice of length of sleeper of conveying, sleeper former material
The part of the length of a upper sleeper exceedes cuts saw device away from sleeper former material conveying direction, at this time, when two cut saw device into
When row cuts saw, be done directly two sleepers cuts saw, compared with prior art, not only increases and cuts saw efficiency to sleeper,
And save raw material.
Brief description of the drawings
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments described in application, for those of ordinary skill in the art, without creative efforts,
Other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is that magnetic floats the schematic diagram that sleeper installs F rails;
Fig. 2 is the schematic diagram that the magnetic with mounting hole floats sleeper;
Fig. 3 is the schematic diagram that magnetic with mounting hole does not float sleeper;
Fig. 4 is the sleeper former material schematic diagram with line of cut;
Fig. 5 floats the structure diagram that sleeper cuts saw equipment for magnetic provided in this embodiment;
Fig. 6 be magnetic provided in this embodiment float that sleeper cuts saw equipment cut saw schematic diagram;
Fig. 7 is the structure diagram that saw device is cut in the present embodiment;
Fig. 8 is the structure diagram at another visual angle that saw device is cut in the present embodiment;
Fig. 9 floats sleeper for magnetic provided in this embodiment and cuts saw method flow diagram;
Figure 10 is that magnetic provided in this embodiment floats the schematic diagram that sleeper cuts saw control system.
Embodiment
The utility model is relative to the improvement made by the prior art in order to better understand, in the tool to the utility model
Before body embodiment is described in detail, first the structure combination attached drawing of sleeper is illustrated.
Please as shown in Figure 4 and 1, during sleeper 05 is, low speed magnetic floating section of track main structural components, for will be per Pin sections of track or so
Two F rails 01, which are connected and supported, to be fixed in concrete foundation 02.Sleeper both ends have bolt hole to be anchored for F rails bolt,
05 bottom relevant position of sleeper is again provided with bolt hole and is fixed for the installation of fastener 03.
What sleeper 05 produced includes the processes such as blanking, milling, wherein, by sleeper former material 04, i.e. H profile steel is carried out cutting saw, made
The both ends that every section of H profile steel after saw must be cut have certain angle, which is blanking process.Wherein, it is existing that sleeper is cut
Saw using one cut saw device completion, process is as follows, first, in sleeper former material 04 picture line of cut (041,042,043,
044), line of cut is set with 04 edge bevel of sleeper former material;Then, sleeper former material 04 is laterally hung and cuts saw device in band
On workbench, and by clamp, saw is cut along first of progress of line of cut 041 for the first time by cutting saw device;Then, will
Sleeper former material 04 moves sleeper former material to fixed length into overturning 180 °, by conveying device, which is the length of sleeper 05, then into
After row clamps, saw is cut for the second time along second line of cut 042 by cutting saw device, that completes single sleeper 05 cuts saw, cuts
H profile steel after saw is the sleeper of semi-finished product, and the sleeper of finished product is also needed to by processes such as milling, punchings, in the present embodiment in order to
Easy to describe, the sleeper of semi-finished product is known as sleeper.
What magnetic floated sleeper in the prior art cuts saw, since sleeper former material is needed by fixed plus once inside out can twice
The saw of cutting of single sleeper is completed, and since the clamping of fixture needs certain time, the upset of sleeper former material is realized by suspender,
The regular hour is needed, therefore so that the sawing efficiency of cutting that magnetic floats sleeper receives greatly to restrict, and cuts saw inefficiency.
It is in order to make those skilled in the art better understand the technical solutions in the application, real below in conjunction with the application
The attached drawing in example is applied, the technical solution in the embodiment of the present application is clearly and completely described, it is clear that described implementation
Example is merely a part but not all of the embodiments of the present application.It is common based on the embodiment in the application, this area
Technical staff's all other embodiments obtained without making creative work, should all belong to the application protection
Scope.
Please as shown in Fig. 5 to Fig. 8, float sleeper the present embodiment provides a kind of magnetic and cut saw equipment, including, conveying device 1, fixture
2 and cut saw device 3;The sleeper former material 4 that fixture 2 is used to convey conveying device 1 clamps;Saw device 3 is cut, for cutting
Sleeper former material 4 after 2 clamping of saw cramp tool, including two or more cut saw mechanism 31, adjacent two cut the distance between saw mechanism 31 with
The equal length of sleeper 5 and it is symmetrical arranged;Conveying device 1, for conveying sleeper former material 4 to fixture 2, and single conveying sleeper is former
The length of material 4 is N times of 5 length of sleeper, and N is equal to the quantity for cutting saw mechanism 31.
Magnetic provided in this embodiment floats sleeper and cuts saw equipment, first, be provided with it is more than two cut saw mechanism 31, it is and adjacent
Two cut the equal length of the distance between saw mechanism 31 and sleeper 5 and are symmetrical arranged, and under this structure, saw mechanism 31 are cut when all
When carrying out cutting saw to sleeper former material 4 of the fixture 2 after clamped at the same time, the adjacent two sleeper former materials 4 cut between saw mechanism 31 are
Sleeper 5, and being symmetrical arranged for saw mechanism 31 is cut, directly the gradient for cutting saw mechanism 31 can be fixed so that cut the sleeper 5 after saw
Both ends there is oblique angle, reduce cut saw before in sleeper former material 4 draw line of cut the step of;Secondly, 1 single of conveying device conveying
The length of sleeper former material 4 is N times of 5 length of sleeper, and N is equal to the quantity for cutting saw mechanism 31, such as cuts saw mechanism 31 using two, then
Single conveys the sleeper former material of 2 times of length, such as cuts saw mechanism 31 using three, then single conveys the sleeper former material of 3 times of length,
The length that conveying device 1 conveys sleeper former material 4 is arranged such so that single can complete the rail with cutting 31 identical quantity of saw mechanism
Pillow cuts saw, compared with prior art, substantially increases and cuts sawing efficiency.
Saw efficiency is cut in order to clearly illustrate that magnetic provided in this embodiment floats sleeper and cuts saw equipment and can provide significantly,
Illustrated below exemplified by cutting 31 quantity of saw mechanism as two.
Please as shown in fig. 6, Fig. 6 is magnetic provided in this embodiment float that sleeper cuts saw equipment cut saw schematic diagram.In figure, in order to
Convenient explanation, is provided with line of cut hypothetically in sleeper former material, wherein, 41 be the first line of cut, and 42 be the second line of cut,
43 be the 3rd line of cut, and 44 be the 4th line of cut, and after sleeper former material 4 is clamped by fixture 2, two cut saw mechanism 31 respectively from first
Line of cut 41 is cut with the second line of cut 42, and that completes a sleepers 5 cuts saw;Hereafter, conveying device 1 conveys sleeper former material
4, and twice that the length for conveying sleeper former material 4 is 5 length of sleeper, that is, sleeper former material 4 after conveying by after fixation, wherein all
Saw mechanism 31 is in the top of the 3rd line of cut 43, another top cut saw mechanism 31 and be in the 4th line of cut 44, cuts saw when two
Structure 31 is carried out after cutting saw, is completed two sleepers 5 and is cut saw, so moves in circles, once cut saw into two sleepers 5 cut saw,
Compared with prior art, substantially increase sleeper cuts saw efficiency.Certainly, only illustrate herein by taking two cut saw mechanism 31 as an example,
In actual production, the quantity for cutting saw mechanism 31 is reasonably selected according to production needs.
As a preferred embodiment, in the present embodiment, the level angle for cutting saw mechanism 31 is adjustable.
Since the angle requirement at the oblique angle at 51 both ends of sleeper may be different according to different demands, when the water for cutting saw mechanism 31
During flat adjustable angle, the horizontal tilt angle for cutting saw mechanism 31 can be adjusted according to the actual needs, improve equipment
Universal performance.
Wherein, cut saw mechanism 31 level angle it is adjustable be particularly preferred as, further include workbench 6, fixture 2 and cut saw mechanism
31 are installed on workbench 6, telescoping mechanism 61 are also equipped with workbench 6, and the fixing end of telescoping mechanism 61 being capable of phase
Horizontally rotate for workbench 6, the telescopic end of telescoping mechanism 61 is hinged with cutting saw mechanism 31.
Saw mechanism 31 is cut on workbench 6, and be able to can be horizontally rotated on workbench 6.Pass through telescoping mechanism 61
It is flexible so that cut saw mechanism 31 and rotated on workbench 6, the horizontal tilt angle for cutting saw mechanism 31 passes through telescoping mechanism 61
Stroke determines.
Certainly, telescoping mechanism 61 passes through the control to stroke, additionally it is possible to so that cutting the level that saw mechanism 31 keeps fixed
Angle.Wherein, telescoping mechanism 61 can be oil cylinder, or electric telescopic rod.
In order to ensure to cut the stability in 31 rotation process of saw mechanism, in the present embodiment, in workbench 6 away from telescoping mechanism
61 one end is provided with guidance set 62, and guidance set 62 is connected with cutting the one end of saw mechanism 31 away from telescoping mechanism 61.
Wherein, guidance set 62 specifically preferably includes, the circular arc guide groove being arranged on workbench 6, and is arranged on and cuts
Guide part on saw mechanism 31, guide part can slide in circular arc guide groove.
, wherein it is desired to explanation, its center of circle of circular arc guide groove is with cutting the point weight that saw mechanism 31 rotates on workbench 6
Close.When the rotation of saw mechanism 31 is cut in the driving of telescoping mechanism 61, guide part moves in circular arc guide groove along circular arc guide groove.
Wherein, guide part can be guide pad, or lead, when using lead, can avoid guide part
The friction produced between 621 side wall of guide groove so that be oriented to steady.
Certainly, guide part can also be arranged on workbench 6, and at this time, guide groove 621, which is arranged on, to be cut on saw mechanism 31.Its
In, guide groove 621 can be the groove of hollow out.
As a preferred embodiment, in the present embodiment, adjacent the distance between saw mechanism 31 of cutting adjusts.
Since the length requirement of sleeper 51 may be different according to different demand, it is adjacent cut the distance between saw mechanism 31 can
During adjusting, the distance between saw mechanism 31 can be cut to adjacent two according to the actual needs and be adjusted, saw is cut so as to change
Sleeper length, improve the universal performance of equipment.
Wherein, adjacent to cut that the distance between saw mechanism 31 is adjustable to be particularly preferred as, the bottom for cutting saw mechanism 31 is provided with
Slide, the direction that cutting saw mechanism 31 can convey on slide along sleeper former material 4 are slided, are additionally provided with slide for cutting
The positioning component that saw mechanism 31 is positioned.
The adjacent adjusting for cutting spacing between saw mechanism 31 is realized by cutting slip of the saw mechanism 31 on slide, works as spacing
After the completion of adjusting, positioned by positioning component so that adjacent two, which cut the spacing after saw mechanism 31 adjusts, to be maintained.
Certainly so that cut saw mechanism 31 and slided on slide, can also pass through driving machine by manually completing
Structure realizes, such as oil cylinder.
In the present embodiment, cut and slide and can also realize in the following way on slide according to mechanism 31, e.g., cutting saw
The bottom of structure 31 is provided with rack, also sets up the gear coordinated with rack, and gear rotates so that rack movement.
Using constituted above, the movement of rack can be realized by controlling gear 324 to rotate, of course, it is possible to pass through electricity
Machine control gear 324 rotates, so as to fulfill the accurate control of displacement distance is slided to cutting saw mechanism 31.
Fixture 2 in the present embodiment preferably includes, and for placing the body 21 of sleeper former material 4, is provided with body 21
Block 22 and briquetting 23, briquetting 23 can move on body 21, and institute's briquetting 23 coordinates with block 22 carries out sleeper former material 4
Clamping.
Wherein, briquetting 23 can move on body 21, specifically can be by manually realizing, naturally it is also possible to pass through
Extensible member 24 is set to realize on body 21, wherein, briquetting 23 is arranged on extensible member 24,24 telescopic band dynamic pressure block of extensible member
23 move on body 21.By controlling the flexible of extensible member 24, it is former to sleeper can to realize that briquetting 23 coordinates with block 22
Material 4 is clamped.
As a preferred embodiment, extensible member 24 preferably uses oil cylinder, the flexible of oil cylinder is controlled by hydraulic system, no
Only enable to briquetting 23 close or away from block 22, moreover, can ensure that briquetting 23 clamps sleeper former material 4 with block 22
Stability.
Saw mechanism 31 of cutting in the present embodiment includes, and cuts saw componet 311 and elevating mechanism 312, and elevating mechanism 312 is used for
So that cut 311 vertical shift of saw componet.The setting of elevating mechanism 312 so that cut saw componet 311 and realize vertically to sleeper former material
Carry out cutting saw.Wherein, elevating mechanism 312 preferably uses oil cylinder.
In the present embodiment, in order to ensure to cut the stability of 311 lifting process of saw componet, also set up on elevating mechanism 312
It is useful for the guidance set 313 playing the guiding role to cutting 311 vertical shift of saw componet.
Wherein, guidance set 313 preferably includes, base 314 and the lead 315 being vertically arranged on base 314,
Guide runner 316 is arranged with lead 315, saw componet 311 is cut and is fixedly mounted on guide runner 316.Lead 315 and
The setting of guide runner 316, effectively constrains cutting 311 horizontal direction of saw componet, ensure that cut saw componet 311 moves vertically
Stability during dynamic.
Saw componet 311 is cut in the present embodiment, can be included, motor, by motor-driven driving wheel, and installed in master
Saw blade or saw blade or saw disc on driving wheel.
In the present embodiment, conveying device 1, including active conveying roller 11 and driven conveying roller 12, active conveying roller 11 pass through
Travelling gear 13 is driven by motor 14.Motor 14 drives travelling gear 13, can realize that conveying device 1 conveys sleeper former material 4
The accurate control of length.
Please be as shown in figure 9, the present embodiment also provide a kind of magnetic floats sleeper and cut saw method, this method includes:
S1, conveying sleeper former material 4, clamp the sleeper former material 4 after conveying;
S3, cut using two or more saw mechanism 31 and to sleeper former material 4 cut saw, and adjacent two cut between saw mechanism 31
The equal length of distance and sleeper 5 and it is symmetrical arranged;
Wherein, the length of single conveying sleeper former material 4 is N times of 5 length of sleeper, and N is equal to the quantity for cutting saw mechanism 31.
In the present embodiment, before the sleeper former material 4 after to clamping carries out cutting saw, step S21 is further included, to cutting saw mechanism
31 horizontal tilt angle is adjusted.
In the present embodiment, before the sleeper former material 4 after to clamping carries out cutting saw, step S22 is further included, saw is cut to adjacent
The spacing of mechanism 31 is adjusted.
In the present embodiment, cut saw mechanism 31 using two and cut saw sleeper former material 4, and the length of single conveying sleeper former material 4
For two times of 5 length of sleeper.
Please be as shown in Figure 10, the present embodiment, which also provides a kind of magnetic and floats sleeper, cuts saw control system, including,
For conveying the conveyor module 71 of sleeper former material 4;For the clamping mould clamped to the sleeper former material 4 after conveying
Block 72;What two or more was used to the sleeper former material 4 after clamping cut saw cuts saw module 73;And control module 74, control
Module 74, for sending conveying instruction to conveyor module 71 so that the length of single conveying sleeper former material 4 is N times of sleeper 5, N
Equal to the quantity for cutting saw module 73;Then clamping instruction is sent to clamp the sleeper former material 4 after conveying to self-clamping module 72;
Then send and cut saw instruction to saw module 73 is cut, the sleeper former material 4 after clamping is carried out cutting saw.
Further include, the angular adjustment module 75 of 31 horizontal tilt angle of saw mechanism is cut for adjusting.
Further include, for adjusting the adjacent spacing adjustment module 76 for cutting 31 spacing of saw mechanism.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or new using this practicality
Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The most wide scope consistent with features of novelty.