CN208408949U - A kind of waveform steel automatic welding equipment - Google Patents
A kind of waveform steel automatic welding equipment Download PDFInfo
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- CN208408949U CN208408949U CN201721829247.XU CN201721829247U CN208408949U CN 208408949 U CN208408949 U CN 208408949U CN 201721829247 U CN201721829247 U CN 201721829247U CN 208408949 U CN208408949 U CN 208408949U
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Abstract
The utility model belongs to machinery equipment field, disclose a kind of waveform steel automatic welding equipment, the equipment includes: carriage device, support rod, universal wheel and welding gun, the carriage device is magnetic force pipeline cutting machine, the magnetic force pipeline cutting machine is adsorbed on corrugated web surface, the magnetic force pipeline cutting machine is in the side connection support bar close to flange plate, the end of support rod has universal wheel, the universal wheel can move up dynamic in edge of a wing plate surface, welding gun is mounted on magnetic force pipeline cutting machine, the front-wheel of magnetic scroll wheel or the axis of rear-wheel are on the same vertical plane on the axis and magnetic force pipeline cutting machine of welding gun installation.Start the motor of magnetic force pipeline cutting machine, with the curved profile transverse shifting of corrugated web, welding gun also moves magnetic force pipeline cutting machine, and welding gun is welded along the curved welding seam between corrugated web and flange plate.Relatively existing welding equipment, the welding equipment is small and exquisite, agile and all-purpose and have the condition being widely popularized.
Description
Technical field
The utility model belongs to machinery equipment field more particularly to a kind of waveform steel automatic welding equipment.
Background technique
Waveform steel is made of corrugated web and upper and lower flange plate, and the anti-local deformation ability of corrugated web is strong, is similarly set
Thinner steel plate can be used by counting under load, than the material that traditional fashioned iron saves 20%~50%, be widely used in steelframe master
In beam and bridge structure, corrugated web mostly uses one-side-filled angle weld or double perpendicular to upper and lower flange plate between flange plate
Face glue weld seam welding, as what the light-weighted development of steel building and corrugated web prestressed concrete box-beam bridge were applied pushes away
Extensively, the welding capacity of the corresponding curved welding seam of corrugated web is increasing.The welding of waveform steel member corrugated web in traditional handicraft
Human weld is mostly used, not only large labor intensity, but also is lacked as the variation of welding bead wave crest and the movement of human body easily lead to welding
Fall into the problems such as poor with appearance of weld.Currently, thering is fewer companies exploitation to have the special welding machine for corrugated web, but there are equipment Pangs
Greatly, the deficiencies of expensive and poor universality, is much unable to satisfy the market demand of complicated production status and surge.In order to full
Foot production needs and the market demand, devises a kind of trolley type, portable, general corrugated web micro-type automated welding is set
It is standby.
In existing waveform steel automatic welding equipment, welder longitudinal movement track is integrated in existing equipment,
Equipment transverse direction follower and steel member jig frame platform.Wherein longitudinal movement track is matched using guide rail and stepper motor
The mode of conjunction, lateral follower is using the weld seam detection system based on optical sensor (infrared, laser etc.) and closes
The servo electrical machinery system of ring control, steel member jig frame platform using horizontal band longitudinal direction rolling support steel jig structure,
It is needed in existing equipment equipped with complicated track and jig structure, volume is larger, takes up a large area, and flexibility is poor, and existing sets
Electrical system and mechanical system in standby is complex, although welding precision is higher, sensor, servo motor, control electricity
The hardware and software on road is expensive, and versatility is not strong, and the difficulty of popularization and use is larger, jig structure in the equipment of the prior art
Relatively fixed, the turn of steel member is allocated and transported often in welding process, and is stood on moulding bed when the height of corrugated web is larger
Put inconvenience.
Utility model content
The utility model provides a kind of waveform steel automatic welding equipment, sets to solve existing waveform steel automatic welding
Standby middle welding volume is big, takes up a large area, flexibility is poor, the larger problem of the difficulty of poor universality and popularization and use.
The utility model provides a kind of waveform steel automatic welding equipment, which includes:
Carriage device, support rod, universal wheel and welding gun；
The carriage device is magnetic force pipeline cutting machine, and the magnetic force pipeline cutting machine includes magnetic force scroll wheel, the magnetic
Power scroll wheel is located at the lower end of the magnetic force pipeline cutting machine, and the magnetic force pipeline cutting machine is adsorbed by the magnetic force scroll wheel
On the surface of the corrugated web of the waveform steel；
One end of the support rod is connect with the magnetic force pipeline cutting machine, and the support rod and the magnetic force pipeline are cut
The side of the junction of machine close flange plate between the magnetic force pipeline cutting machine and the flange plate of the waveform steel,
The support rod other end is connect with the universal wheel, and the universal wheel is on the surface of the flange plate；
The welding gun is mounted on the magnetic force pipeline cutting machine by fixed device, and the axis of welding gun installation with
The front-wheel of the magnetic force scroll wheel or the axis of rear-wheel are on the same vertical plane.
From the waveform steel automatic welding equipment of above-mentioned offer it is found that in a first aspect, the equipment is cut using magnetic force pipeline
Machine is transformed, and without largely purchasing new accessory, compares special plane formula waveform steel automatic welding device, has in terms of cost absolute
Sexual clorminance.The magnetic force pipeline cutting machine of second aspect, the equipment is adsorbed on corrugated web surface by magnetic force scroll wheel, the magnetic
For hydraulic piping cutting machine in the support rod for having universal wheel close to the connection of the side of flange plate, universal wheel can be in edge of a wing plate surface freedom
It is mobile, start the motor of magnetic force pipeline cutting machine, magnetic force pipeline cutting machine can be moved along the curved profile of corrugated web, and be welded
Rifle is fixed on magnetic force pipeline cutting machine, after regulating the weld seam that welding gun makes between welding gun alignment corrugated web and flange plate,
With magnetic force pipeline cutting machine and along the curve movement of weld seam, which accomplishes accurately to track weld seam and weld to it welding gun,
And the equipment has mainly used magnetic force pipeline cutting machine and support rod, simplifies welder, equipment is compact and flexible, neither by field
Ground limitation, does not need additional moulding bed yet, is suitable for various severe welding operating conditions, strong applicability, and highly-safe.The third aspect,
Extensive use of the waveform steel in the large-scale steel structures such as bridge, the equipment are not provided with huge jig structure, enable a device to
Component- Based Development itself moves, and utmostly reduces the turn and allocation and transportation frequency of steel member.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those skilled in the art, without any creative labor,
It is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of waveform steel automatic welding equipment in the utility model embodiment；
Fig. 2 is waveform steel automatic welding equipment welded structure schematic diagram in the utility model embodiment；
Fig. 3 is the welding gun schematic view of the mounting position of waveform steel automatic welding equipment in the utility model embodiment；
Fig. 4 is that waveform steel automatic welding equipment welds rough schematic view in the utility model embodiment.
Specific embodiment
It, below will knot to enable the purpose of utility model, feature, advantage of the utility model more obvious and understandable
The attached drawing in the utility model embodiment is closed, the technical scheme in the utility model embodiment is clearly and completely described,
Obviously, the described embodiments are only a part of the embodiments of the utility model, and not all embodiments.Based on the utility model
In embodiment, those skilled in the art's every other embodiment obtained without making creative work, all
Belong to the range of the utility model protection.
Referring to Fig. 1, Fig. 1 is the structural schematic diagram of waveform steel automatic welding equipment in the utility model embodiment, it should
Equipment is used to weld the corrugated web and flange plate of waveform steel.
The waveform steel automatic welding equipment includes: that carriage device, support rod 1, universal wheel 2 and welding gun 3, carriage device are
Magnetic force pipeline cutting machine 4, as shown in Fig. 2, Fig. 2 is the knot of waveform steel automatic welding equipment welding in the utility model embodiment
Structure schematic diagram, magnetic force pipeline cutting machine 4 include magnetic force scroll wheel 5, and magnetic force scroll wheel 5 is located at the lower end of magnetic force pipeline cutting machine 4,
Magnetic force pipeline cutting machine 4 is adsorbed on the surface of corrugated web 6 by magnetic force scroll wheel 5.Magnetic force pipeline cutting machine 4 is in motor
It, can be along the curved profile transverse shifting of corrugated web 6 under starting.
One end of support rod 1 is connect with magnetic force pipeline cutting machine 4, the junction position of support rod 1 and magnetic force pipeline cutting machine 4
Between magnetic force pipeline cutting machine 4 and the flange plate 7 of waveform steel close to flange plate 7 side, the other end of support rod 1 with it is universal
2 connection of wheel, universal wheel 2 is on the surface of flange plate 7.
Wherein, corrugated web 6 intersects vertically with flange plate 7, and magnetic force pipeline cutting machine 4 is walked on 6 surface of corrugated web
By gravity, a possibility that presence to gravity direction minor shifts.It is close that support rod 1 is connected to magnetic force pipeline cutting machine 4
On the side of flange plate 7, it is used to support magnetic force pipeline cutting machine 4, so that it is not influenced by gravity and minor shifts occur, is protected
The stationarity of support magnetic force pipeline cutting machine 4 has been held, meanwhile, the other end of support rod 1 connects universal wheel 2, and universal wheel 2 can be in the wing
It is moved freely on the surface of listrium 7.1 one end of support rod connects magnetic force pipeline cutting machine 4, and the other end connects universal wheel 2, to make
Support rod 1 can be moved together with magnetic force pipeline cutting machine 4 and universal wheel 2.Magnetic force pipeline cutting machine 4 is close to the side of flange plate 7
Upper connection has the support rod 1 of universal wheel 2, thus the process for making magnetic force pipeline cutting machine 4 walk on 6 surface of corrugated web
In, the side of magnetic force pipeline cutting machine 4 and the surface keeping parallelism of flange plate 7.
As shown in figure 3, the welding gun installation site that Fig. 3 is waveform steel automatic welding equipment in the utility model embodiment is shown
It is intended to.
Welding gun 3 is mounted on magnetic force pipeline cutting machine 4 by fixed device, and the axis that welding gun 3 is installed is rolled with magnetic force
The front-wheel of wheel 5 or the axis of rear-wheel are in the same vertical plane.Wherein, magnetic force pipeline cutting machine 4 is walked on 6 surface of corrugated web
In, by the arc end of corrugated web 6, magnetic force pipeline cutting machine 4 and the relative distance of corrugated web 6 can change, and be easy
Lead to the fluctuation of 3 position of welding gun, to influence welding gun 3 between traveling to the accuracy of position while welding positioning.Pass through geometrical analysis
And field experiment, the front-wheel of axial location and magnetic force scroll wheel 5 that welding gun 3 is installed or the axis of rear-wheel are in a vertical plane
When, welding gun 3 is smaller with the fluctuation of the relative position of weld seam between traveling, can be ignored, to make the butt welding between traveling of welding gun 3
The accuracy for stitching position positioning is higher.
Further, as shown in Figure 1, the fixation device is cutting torch fixed frame 8 and angle of welding gun adjuster 9, cutting torch is solid
Determine the side that frame 8 is fixed on 4 upper surface of magnetic force pipeline cutting machine, one end of angle of welding gun adjuster 9 connects cutting torch fixed frame
8, the other end connects welding gun 3, so that welding gun 3 is fixedly connected with cutting fixed frame 8, thus with the fixed company of magnetic force pipeline cutting machine 4
It connects.
It should be noted that having cutter device on magnetic force pipeline cutting machine 4 in actual utilization, the utility model is real
The magnetic force pipeline cutting machine 4 for applying example dismantles the cutter device, saves original cutting torch fixed frame cut in fixed device
8, cutting torch fixed frame 8 is fixed on 4 upper surface side of magnetic force pipeline cutting machine.
Further, such as Fig. 1, angle of welding gun adjuster 9 further includes rotating device 901, connecting rod 902 and attachment device 903,
One end of connecting rod 902 connects cutting torch fixed frame 8, and the other end of connecting rod 902 connects rotating device 901, and attachment device 903 is used for
Welding gun 3 is fixed in rotating device 901, the rotation of rotating device 901 drives welding gun 3 to rotate, so that the inclined angle of welding gun 3
Variation.
Wherein, the rotation of rotating device 901 rotates welding gun 3, to make the inclined angle change of welding gun 3, therefore can be with
Rotational angle by adjusting rotating device 901 adjusts the tilt angle of welding gun 3, so that welding gun 3 can be directed at 6 He of corrugated web
Weld seam between flange plate 7.
As shown in figure 4, Fig. 4 is that waveform steel automatic welding equipment welds rough schematic view in the utility model embodiment.
Corrugated web 6 is vertically disposed on flange plate 7, and the upper end of support rod 1 connects magnetic force pipeline cutting machine 4, and lower end connects
The universal wheel 2 on 7 surface of flange plate is connect, magnetic force pipeline cutting machine 4 is adsorbed on 6 surface of corrugated web, magnetic force pipeline cutting machine 4
The surface keeping parallelism of upper surface and corrugated web 6, close to the side of flange plate 7 between magnetic force pipeline cutting machine 4 and flange plate 7
It is parallel with flange plate 7, the angle of the welding of welding gun 3 is adjusted by adjusting the rotating device in angle demodulator 9, is allowed to quasi wave
Weld seam between shape web 6 and flange plate 7, powers on, and makes 3 striking of welding gun, starts the motor of magnetic force pipeline cutting machine 4, magnetic
Hydraulic piping cutting machine 4 is walked according to predetermined speed of welding along the curved profile of corrugated web 6, and welding gun 3 moves, welding gun 3
Along the curved profile of weld seam move, welded seam.After seam welding to be welded, turn off the motor of magnetic force pipeline cutting machine 4
And quickly put out welding gun 3.
Further, the straight CO 2 gas-shielded rifle that welding gun 3 uses.Straight carbon dioxide gas is used in the equipment
Body protection rifle, easy for installation and easy adjusting, angle of welding gun flexible adjustment are preferable.
Further, the adsorption capacity of magnetic force pipeline cutting machine 4 is greater than 50 kilograms, so that magnetic force pipeline cutting machine 4 is being pacified
After welding equipment rifle 3, it can still stablize and be adsorbed on 6 surface of corrugated web.Meanwhile magnetic force pipeline cutting machine 4 should use small in size, weight
Gently, center of gravity is low and the type of internal placement high strength permanent magnet iron.The volume of magnetic force pipeline cutting machine 4 is in 400mm*350mm*
Within 200mm, weight less than 25 kilograms, with determine magnetic force pipeline cutting machine 46 surface of corrugated web walk when, magnetic force pipeline
A distance is kept between cutting machine 4 and corrugated web 6, which is preset distance, size and the welding gun 3 of the preset distance
Length matches.
Further, the length of support rod 1 and the length of welding gun 3 match, 4 side of magnetic force pipeline cutting machine and the wing
7 surface keeping parallelism of listrium.The size of distance between magnetic force pipeline cutting machine 4 and flange plate 7 is big with the length of support rod 1
It is small identical.As shown in figure 4, support rod 1 is just in the side of magnetic force pipeline cutting machine 4 after adjustment welding gun 3 is allowed to be directed at weld seam
Between flange plate 7, so the length of support rod 1 and the length of welding gun 3 match, that is, be allowed to be aligned adjusting welding gun 3
After weld seam, welding gun 3 is greater than the length of support rod 1 from the position intersected with welding gun adjuster 9 to length weld seam.
Further, the quantity of support rod 1 is two, and the length of two support rods 1 is consistent, and two support rods 1 and magnetic
The connecting line between tie point that hydraulic piping cutting machine 4 connects is parallel with flange plate 7.Wherein, the quantity that support rod 1 is arranged is two
A, the connecting line between tie point that two support rods 1 are connected with magnetic force pipeline cutting machine 4 is parallel with flange plate 7, is for
Support rod is increased to the support degree of magnetic force pipeline cutting machine 4.
Further, as shown in Fig. 2, the axis direction of the magnetic force scroll wheel 5 is parallel with the axis direction of support rod 1.Wherein, it props up
The axis direction of strut 1 is perpendicular to flange plate 7, and the axis direction of magnetic force scroll wheel 5 is parallel with the axis direction of support rod 1, thus magnetic force
The axis direction of scroll wheel 5 is vertical with flange plate 7, to keep the rotating direction of magnetic force scroll wheel 5 parallel with flange plate 7, i.e. magnetic force
Pipe cutter 4 can be along the surface transverse shifting of the corrugated web 6 vertical with flange plate 7.
In the utility model embodiment, the waveform steel automatic welding equipment be used for weld waveform steel corrugated web and
Flange plate, in other embodiments, the equipment are also applied to common H profile steel structure main weldering seam welding, which has higher
Cost performance, popularization space in actual production are very big.
It is found that in a first aspect, the equipment is cut using magnetic force pipeline from the waveform steel automatic welding equipment structure of Fig. 1
Machine is transformed, and without largely purchasing new accessory, compares special plane formula waveform steel automatic welding device, has in terms of cost absolute
Sexual clorminance.The magnetic force pipeline cutting machine of second aspect, the equipment is adsorbed on corrugated web surface by magnetic force scroll wheel, the magnetic
For hydraulic piping cutting machine in the support rod for having universal wheel close to the connection of the side of flange plate, universal wheel can be in edge of a wing plate surface freedom
It is mobile, start the motor of magnetic force pipeline cutting machine, magnetic force pipeline cutting machine can be moved along the curved profile of corrugated web, and be welded
Rifle is fixed on magnetic force pipeline cutting machine, after regulating the weld seam that welding gun makes between welding gun alignment corrugated web and flange plate,
With magnetic force pipeline cutting machine and along the curve movement of weld seam, which accomplishes accurately to track weld seam and weld to it welding gun,
And the equipment has mainly used magnetic force pipeline cutting machine and support rod, simplifies welder, equipment is compact and flexible, neither by field
Ground limitation, does not need additional moulding bed yet, is suitable for various severe welding operating conditions, strong applicability, and highly-safe.The third aspect,
Extensive use of the waveform steel in the large-scale steel structures such as bridge, the equipment are not provided with huge jig structure, enable a device to
Component- Based Development itself moves, and utmostly reduces the turn and allocation and transportation frequency of steel member.
The above are to a kind of description of waveform steel automatic welding equipment provided by the utility model, for this field
Technical staff, based on the idea of the embodiment of the present invention, there will be changes in the specific implementation manner and application range,
To sum up, the content of the present specification should not be construed as a limitation of the present invention.
Claims (10)
1. a kind of waveform steel automatic welding equipment, which is characterized in that the equipment includes: carriage device, support rod, universal wheel
And welding gun；
The carriage device is magnetic force pipeline cutting machine, and the magnetic force pipeline cutting machine includes magnetic force scroll wheel, the magnetic force rolling
Driving wheel is located at the lower end of the magnetic force pipeline cutting machine, and the magnetic force pipeline cutting machine is adsorbed on institute by the magnetic force scroll wheel
On the surface for stating the corrugated web of waveform steel；
One end of the support rod is connect with the magnetic force pipeline cutting machine, the support rod and the magnetic force pipeline cutting machine
The side of junction close flange plate between the magnetic force pipeline cutting machine and the flange plate of the waveform steel, it is described
The support rod other end is connect with the universal wheel, and the universal wheel is on the surface of the flange plate；
The welding gun is mounted on the magnetic force pipeline cutting machine by fixed device, and the axis of welding gun installation with it is described
The front-wheel of magnetic force scroll wheel or the axis of rear-wheel are on the same vertical plane.
2. equipment according to claim 1, which is characterized in that the fixed device includes cutting torch fixed frame and welding gun angle
Adjuster is spent, the cutting torch fixed frame is fixed on the side of magnetic force pipeline cutting machine upper surface, the angle of welding gun tune
The one end for saving device connects the cutting torch fixed frame, and the other end connects the welding gun.
3. equipment according to claim 2, which is characterized in that the angle of welding gun adjuster includes rotating device, connecting rod
And attachment device, one end of the connecting rod connect the cutting torch fixed frame, the other end of the connecting rod connects the rotation dress
It sets, the attachment device is for the welding gun to be fixed in the rotating device, described in the rotation drive of the rotating device
Welding gun rotation, so that the inclined angle change of the welding gun.
4. equipment according to claim 1, which is characterized in that the welding gun uses straight CO 2 gas-shielded rifle.
5. equipment according to claim 1, which is characterized in that the adsorption capacity of the magnetic force pipeline cutting machine is greater than 50,000
Gram.
6. equipment according to claim 1, which is characterized in that between the magnetic force pipeline cutting machine and the corrugated web
Keep preset distance.
7. equipment according to claim 1, which is characterized in that the length of the support rod and the length of the welding gun are phases
It is matched.
8. equipment according to claim 1, which is characterized in that the magnetic force pipeline cutting machine be internally provided with it is high-strength forever
Magnet.
9. equipment according to claim 1, which is characterized in that the quantity of the support rod is two, two supports
The length of bar is consistent, and the line between the tie point of the side of two support rods and magnetic force pipeline cutting machine connection
It is parallel with the flange plate.
10. equipment according to claim 1, which is characterized in that the axis direction of the magnetic force scroll wheel and the support rod
Axis direction it is parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721829247.XU CN208408949U (en) | 2017-12-25 | 2017-12-25 | A kind of waveform steel automatic welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721829247.XU CN208408949U (en) | 2017-12-25 | 2017-12-25 | A kind of waveform steel automatic welding equipment |
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| CN208408949U true CN208408949U (en) | 2019-01-22 |
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| CN201721829247.XU Active CN208408949U (en) | 2017-12-25 | 2017-12-25 | A kind of waveform steel automatic welding equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111390450A (en) * | 2020-05-06 | 2020-07-10 | 中国水电四局（兰州）机械装备有限公司 | Semi-automatic welding device and welding method for stiffening ring of hydroelectric penstock |
| CN112475704A (en) * | 2020-11-27 | 2021-03-12 | 上海振华重工(集团)股份有限公司 | Welding tractor |
| CN115609202A (en) * | 2022-12-16 | 2023-01-17 | 福建华工智能设备有限公司 | Welding equipment for machining energy storage container |
-
2017
- 2017-12-25 CN CN201721829247.XU patent/CN208408949U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111390450A (en) * | 2020-05-06 | 2020-07-10 | 中国水电四局（兰州）机械装备有限公司 | Semi-automatic welding device and welding method for stiffening ring of hydroelectric penstock |
| CN111390450B (en) * | 2020-05-06 | 2021-07-27 | 中国水电四局（兰州）机械装备有限公司 | Semi-automatic welding device and welding method for stiffening ring of hydroelectric penstock |
| CN112475704A (en) * | 2020-11-27 | 2021-03-12 | 上海振华重工(集团)股份有限公司 | Welding tractor |
| CN115609202A (en) * | 2022-12-16 | 2023-01-17 | 福建华工智能设备有限公司 | Welding equipment for machining energy storage container |
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