CN213906525U - Stator vacuum glue-pouring device - Google Patents

Stator vacuum glue-pouring device Download PDF

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Publication number
CN213906525U
CN213906525U CN202023203980.5U CN202023203980U CN213906525U CN 213906525 U CN213906525 U CN 213906525U CN 202023203980 U CN202023203980 U CN 202023203980U CN 213906525 U CN213906525 U CN 213906525U
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China
Prior art keywords
vacuum
stator
glue
vacuum box
stators
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CN202023203980.5U
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Chinese (zh)
Inventor
陈文举
刘沛
汤承飞
陆永辉
周为
朱炎锋
颜博
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Hunan Jialin Intelligent Equipment Co ltd
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Hunan Jialin Intelligent Equipment Co ltd
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Priority to CN202023203980.5U priority Critical patent/CN213906525U/en
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Abstract

The utility model discloses a stator vacuum encapsulating device, the package frame, frame and the vacuum box of installing in the frame, install elevating system and transport platform in the vacuum box, the last drive mechanism that is provided with of elevating system and dial the mechanism of sending, dial the location layer board among the mechanism of sending and can drive the tray mould fixed position of placing on carrying the bench and remove, the chain that doubly fast in the transport motor drive carries the platform drives tray mould and stator and removes, install around the vacuum box and seal door mechanism and side and be provided with evacuation mouth and vacuum pump connection, a plurality of encapsulating valves are installed on vacuum box upper portion, release valve and pressure switch, encapsulating valve lower part is provided with connects gluey mechanism, the lift module is still installed to vacuum box lower part. After the tray mold and the stators enter the vacuum box body through the conveying table, the front and rear door sealing mechanisms are sealed and vacuumized to reach preset values, the lifting module drives the lifting mechanism to drive the tray mold and the stators to rise to start quantitative glue pouring, and after all glue pouring of the multiple groups of stators is finished, the multiple groups of stators are output by the conveying table.

Description

Stator vacuum glue-pouring device
Technical Field
The utility model relates to a motor production technical field, more specifically say so and relate to a stator vacuum encapsulating device.
Background
Due to the development requirements of the existing electronic technology, the requirement on product packaging is higher and higher, after the stator is assembled, the product performance is improved by vacuum glue pouring, but the existing production technology and equipment have the phenomena of high labor intensity and low efficiency, the quality cannot be effectively guaranteed, and the qualified rate of the produced finished product is low; with the increase of the current labor cost and the increase of labor demand gaps, the requirements of some motor production enterprises are difficult to meet.
Along with the rapid development of the automobile industry in recent years, the output and the quality of a motor are greatly improved in demand by increasingly wide application of various electric products, the traditional manual or semi-automatic stator glue pouring packaging process cannot meet the requirements of product efficiency and product quality, the requirement of market factors on reducing the input of human cost is met, the automatic glue pouring packaging of the stator is very needed to be realized, the production efficiency is improved, the material loss is reduced, and the potential safety hazard problem that glue contacts a human body is solved.
Disclosure of Invention
The utility model aims at prior art not enough, provide a stator vacuum glue-pouring device that the operation is reliable, realize automatic line, production efficiency is high in stator glue-pouring encapsulation production process, the cooperation uses the vacuum to remove the bubble and supply the system of gluing, realizes the automatic vacuum glue-pouring encapsulation of stator, improves production efficiency and security.
The purpose of the utility model is realized through the following technical scheme: the utility model provides a stator vacuum encapsulating device, which comprises a frame, install frame and the vacuum box in the frame, be provided with the blender on the frame, install elevating system and carry the platform in the vacuum box, the last drive mechanism that is provided with of elevating system and dial the mechanism of sending, dial the location layer board among the mechanism of sending and can drive the tray mould location of placing on carrying the platform and remove, carry the double-speed chain drive tray mould and the stator removal in the motor drive carries the platform, install around the vacuum box and seal door mechanism and side and be provided with evacuation mouth and vacuum pump connection, a plurality of encapsulating valves are installed on vacuum box upper portion, release valve and pressure switch, the encapsulating valve lower part is provided with connects gluey mechanism, the lift module is still installed to vacuum box lower part. After a tray mold and a stator enter a vacuum box body through a conveying platform, a front door sealing mechanism and a rear door sealing mechanism seal the vacuum box body, a vacuum pump vacuumizes the inside of the vacuum box body to reach a preset value set by a pressure switch, a poking and conveying mechanism positions and conveys the tray mold and the stator to a lower pouring position of a glue pouring valve, a lifting module drives a lifting mechanism to drive the tray mold and the stator to rise to start quantitative glue pouring, the lifting mechanism descends after a group of stators are filled with glue, meanwhile, a glue receiving mechanism rotates to connect a glue plate to the lower part of the glue pouring valve to obtain residual glue which drips, the poking and conveying mechanism repositions and conveys the tray mold to perform next group of stator glue pouring, after all the stators are filled with glue, a pressure relief valve is opened, a door sealing mechanism is opened, the stator is positioned by the tray mold and is output from the conveying platform to the vacuum box body, and enters a curing furnace to be cured.
Further, the stator vacuum glue filling device utilizes a positioning support plate in the poking and conveying mechanism to drive a tray mold placed on the conveying platform to move in a positioning mode, the servo lifting module is adopted to drive the lifting mechanism to control the lifting of the tray mold, the poking and conveying mechanism and the transmission mechanism are matched to accurately move, and automatic glue filling and packaging of multiple groups of stator parts are guaranteed.
Furthermore, a plurality of groups of stators can be placed on a tray die in the stator vacuum glue filling device, the number of each group of stators is the same as the number of glue filling valves arranged on the upper part of the vacuum box body, and the number of the stators is 2-6.
The utility model discloses an effect and benefit are: (1) the utility model discloses stator vacuum glue filling device adopts servo lift module control tray mould to go up and down, cooperates the mechanism and the accurate aversion of drive mechanism of dialling, ensures the automatic encapsulating of stator class part; (2) the utility model discloses stator vacuum encapsulating device carries out vacuum ration encapsulating encapsulation operation to a plurality of stators that divide into the multiunit through carrying bench tray mould location, and encapsulating speed freely adjusts, can preheat the baker through the delivery platform and the rear end solidification baker is connected with the front end, accomplishes automatic quick steady transport, need not manual operation, has improved production efficiency.
Drawings
The following further describes the present invention with reference to the drawings and examples.
Fig. 1 is a front view of the vacuum glue-pouring device for the stator of the present invention.
Fig. 2 is a side view of the vacuum glue-pouring device for the stator of the present invention.
Fig. 3 is an attached view of the vacuum glue-pouring device for the stator of the present invention.
Fig. 4 is a three-dimensional view of the vacuum glue-pouring device for the stator of the present invention.
Fig. 5 is a three-dimensional partial cross-sectional view of the vacuum glue-pouring device for the stator of the present invention.
In the figure, 1, a frame; 2. a frame; 3. a vacuum pumping port; 4. a dial-up mechanism; 5. a lifting mechanism; 6. a transmission mechanism; 7. a tray mold; 8. a stator; 9. a conveying motor; 10. a vacuum box body; 11. a mixer; 12. a gas release valve; 13. a glue filling valve; 14. a glue receiving mechanism; 15. a conveying table; 16. a door sealing mechanism; 17. a pressure switch; 18. a lifting module.
Detailed Description
For a better understanding of the objects, aspects and advantages of the present invention, reference is made to the following detailed description of the present embodiments taken in conjunction with the accompanying drawings and examples, in which like reference numerals are used to indicate like parts, and in which the structure and other aspects, features and advantages of the present invention will be better understood. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the scope of the invention.
Referring to fig. 1, 2, 3 and 5, a stator vacuum potting device according to an embodiment of the present invention includes a frame 1, install frame 2 and vacuum box 10 in frame 1, be provided with blender 11 and shutter on the frame 2, install elevating system 5 and transport platform 15 in the vacuum box 10, be provided with drive mechanism 6 and dial the mechanism 4 on the elevating system 5, dial the location layer board in the mechanism 4 and can drive the tray mould 7 location removal of placing on transport platform 15, carry the double speed chain drive tray mould 7 and the stator 8 removal in the motor 9 drive transport platform 15, install around the vacuum box 10 and seal door mechanism 16 and the side is provided with evacuation mouth 3 and vacuum pump connection, a plurality of encapsulating valves 13 are installed on vacuum box 10 upper portion, release valve 12 and pressure switch 17, encapsulating valve 13 lower part is provided with and connects gluey mechanism 14, vacuum box 10 lower part still installs lifting module 18. After the tray mold 7 and the stator 8 enter the vacuum box 10 through the conveying platform 15, the front and rear door sealing mechanisms 16 seal the vacuum box 10, the vacuum pump vacuumizes the vacuum box 10 to reach a preset value set by the pressure switch 17, the poking mechanism 4 positions and conveys the tray mold 7 and the stator 8 to the lower part filling position of the glue filling valve 13, the lifting module 18 drives the lifting mechanism 5 to drive the tray mold 7 and the stator 8 to lift and start quantitative glue filling, the lifting mechanism 5 descends after a group of stators 8 are filled with glue, meanwhile, the glue receiving mechanism 14 rotates and receives the residual glue below the glue filling valve 13, the poking mechanism 4 positions and conveys the tray mold 7 to fill the next group of stators 8 with glue, the glue filling valve 13 and the corresponding mixer 11 are connected to a glue supply system through a hose, after all glue filling of the stators 8 is completed, the pressure relief valve 12 is opened to relieve pressure, the door sealing mechanism 16 is opened, the stators 8 are positioned by the tray mold 7 and output the vacuum box 10 by the conveying platform 15, and (5) entering a curing furnace for curing.
Referring to fig. 4 and 5, in an embodiment of the present invention, a stator vacuum potting device utilizes a positioning support plate in a dial-up mechanism 4 to drive a tray mold 7 placed on a conveying table 15 to move in a positioning manner, a servo lifting module 18 is adopted to drive a lifting mechanism 5 to control the lifting of the tray mold 7, the dial-up mechanism 4 and a transmission mechanism 6 are matched to accurately move, and automatic potting of multiple groups of stator parts is ensured. A plurality of groups of positioning molds are arranged on a tray mold 7 in the stator vacuum glue filling device, and one tray mold 7 can carry out vacuum quantitative glue filling and packaging operation on a plurality of stators 8 for a plurality of times. Through carrying tray mould 7 location on the platform 15, carry out vacuum ration encapsulating operation to a plurality of stators 8 that divide into the multiunit, encapsulating speed freely adjusts, can preheat the baker and the rear end solidification baker is connected with the front end through carrying platform 15, accomplishes automatic quick steady transport, need not manual operation, has improved production efficiency.
The content of the specific embodiments is only the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention; various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims; all equivalent changes and modifications made according to the protection scope of the claims of the present invention are covered by the protection scope of the claims of the present invention.

Claims (4)

1. A stator vacuum glue-pouring device is characterized by comprising a rack (1), a frame (2) and a vacuum box body (10) which are installed on the rack (1), wherein a mixer (11) is arranged on the frame (2), a lifting mechanism (5) and a conveying platform (15) are installed in the vacuum box body (10), a transmission mechanism (6) and a poking and conveying mechanism (4) are arranged on the lifting mechanism (5), a positioning supporting plate in the poking and conveying mechanism (4) can drive a tray mould (7) placed on the conveying platform (15) to move in a positioning mode, a conveying motor (9) drives a speed doubling chain in the conveying platform (15) to drive the tray mould (7) and a stator (8) to move, a door sealing mechanism (16) is installed in the front and at the back of the vacuum box body (10), a vacuum pumping port (3) is arranged on the side face of the vacuum box body and connected with a vacuum pump, a plurality of glue-pouring valves (13), an air escape valve (12) and a pressure switch (17) are installed on the upper portion of the vacuum box body (10), the lower part of the glue filling valve (13) is provided with a glue receiving mechanism (14), and the lower part of the vacuum box body (10) is also provided with a lifting module (18).
2. The vacuum glue pouring device for the stator according to claim 1, characterized in that: the positioning supporting plate in the poking and conveying mechanism (4) is utilized to drive the tray mold (7) placed on the conveying platform (15) to move in a positioning mode, the servo lifting module (18) is used for driving the lifting mechanism (5) to control the lifting of the tray mold (7), the poking and conveying mechanism (4) and the transmission mechanism (6) are matched to accurately move, and automatic glue pouring and packaging of multiple groups of stator parts are guaranteed.
3. The vacuum glue pouring device for the stator according to claim 1, characterized in that: a plurality of groups of stators (8) can be placed on a tray mould (7) in the stator vacuum glue filling device, the number of each group of stators (8) is the same as the number of glue filling valves (13) arranged on the upper part of a vacuum box body (10), and the number of the stators is 2-6.
4. The vacuum glue pouring device for the stator according to claim 1, characterized in that: a plurality of groups of positioning molds are arranged on a tray mold (7) in the stator vacuum glue filling device, and one tray mold (7) can carry out vacuum quantitative glue filling and packaging operation on a plurality of stators (8) for a plurality of times.
CN202023203980.5U 2020-12-28 2020-12-28 Stator vacuum glue-pouring device Active CN213906525U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023203980.5U CN213906525U (en) 2020-12-28 2020-12-28 Stator vacuum glue-pouring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202023203980.5U CN213906525U (en) 2020-12-28 2020-12-28 Stator vacuum glue-pouring device

Publications (1)

Publication Number Publication Date
CN213906525U true CN213906525U (en) 2021-08-06

Family

ID=77107918

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202023203980.5U Active CN213906525U (en) 2020-12-28 2020-12-28 Stator vacuum glue-pouring device

Country Status (1)

Country Link
CN (1) CN213906525U (en)

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