CN213894407U - Device for automatically loading and unloading materials for large test box - Google Patents
Device for automatically loading and unloading materials for large test box Download PDFInfo
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- CN213894407U CN213894407U CN202022499842.XU CN202022499842U CN213894407U CN 213894407 U CN213894407 U CN 213894407U CN 202022499842 U CN202022499842 U CN 202022499842U CN 213894407 U CN213894407 U CN 213894407U
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- 238000012360 testing method Methods 0.000 title claims abstract description 23
- 238000004891 communication Methods 0.000 claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000009471 action Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 244000035744 Hura crepitans Species 0.000 description 1
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- 230000000875 corresponding effect Effects 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
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- 238000011173 large scale experimental method Methods 0.000 description 1
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Abstract
The utility model discloses a device of large-scale proof box auto-control handling material, include: the device comprises rollers, a tower, a longitudinal rail, a transverse rail, a longitudinal trolley, a transverse trolley, a hydraulic telescopic arm, an automatic gripper controller, an automatic gripper and a motor. The trolley is characterized in that rollers are arranged below the tower, the longitudinal rail and the transverse rail are arranged on the tower, the longitudinal trolley and the transverse trolley are arranged on the longitudinal rail and the transverse rail respectively, the hydraulic telescopic arm is fixed at the lower end of the transverse trolley, the automatic gripper controller is arranged at the lower end of the hydraulic telescopic arm, the automatic gripper is arranged at the lower end of the automatic gripper controller, the motor is located at the lower end of the longitudinal trolley, and the transverse trolley and the longitudinal trolley are internally provided with a wireless communication unit, a PLC control module and a walking device respectively. The utility model discloses can solve large-scale geotechnical test material auto-control handling, use manpower sparingly, save time improves test efficiency.
Description
Technical Field
The utility model relates to a large-scale test field, especially large-scale test box auto-control handling field.
Background
With the rapid development of education, large-scale tests are more and more developed in various colleges and universities and scientific research institutions, and some large-scale tests require a large amount of manpower and spend a long time on loading and unloading materials (such as large geotechnical test sandboxes), so that the physical strength of personnel is consumed, and the test efficiency is greatly reduced. In the modern times, mechanical automation is more and more popular, manual operation is replaced by mechanical action, manual labor is replaced by automation, and specific operation is easily completed. Therefore, labor can be saved, time can be saved, and the efficiency of the test can be effectively improved.
The travelling crane can be used in a factory workshop, but the travelling crane is too large in structure and high in cost, cannot automatically load and fetch fine and scattered substances such as soil and sand, is not strong in practicability in the aspect of tests, and is not suitable for being used in a laboratory.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a device of large-scale proof box auto-control handling material to solve current large-scale experiment and need a large amount of manpowers and time to load and unload the material, the lower problem of efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a device of large-scale proof box auto-control handling material, includes pylon frame 2, 2 lower extremes of pylon set up gyro wheel 1, 2 upper end both sides of pylon are provided with vertical track 3, install vertical dolly 5, two respectively on the vertical track 3 the horizontal track 4 of fixed connection between vertical dolly 5, install horizontal dolly 6 on the horizontal track 4, 6 lower extreme fixed connection hydraulic stretching arm 7 of horizontal dolly, 7 free end fixed connection automatic tongs controllers 8 of hydraulic stretching arm, automatic tongs 9 are connected to 8 lower extremes of automatic tongs controllers.
Further, the automatic gripper 9 comprises a left gripper 91, a right gripper 92 and a gripper fixing device 93, the gripper fixing device 93 is connected to the automatic gripper controller 8, and the automatic gripper controller 8 controls the left gripper 91 and the right gripper 92 to open and close.
Further, the left gripper 91 and the right gripper 92 are both in a half-enclosed structure and can be tightly butted to form a closed cavity.
Further, the longitudinal trolley 5 comprises an embedded wireless communication unit 51, an embedded PLC control module 52 and a trolley travelling device 53, and the embedded wireless communication unit 51, the embedded PLC control module 52 and the trolley travelling device 53 are all arranged inside the longitudinal trolley.
Further, the transverse trolley 6 comprises an embedded wireless communication unit, an embedded PLC control module, a trolley travelling device, an automatic gripper control device 61 and a hydraulic telescopic arm control device 62, and the embedded wireless communication unit, the embedded PLC control module, the trolley travelling device, the automatic gripper control device 61 and the hydraulic telescopic arm control device 62 are all arranged in the transverse trolley.
Further, the system comprises a wireless transmission system, wherein the wireless transmission system comprises a host wireless communication unit and an embedded wireless communication unit 51 which are respectively connected to a wireless transmission system control host and an embedded PLC control module 52, and the embedded PLC control module 52 is in communication connection with the control host through the wireless transmission system to control the receiving of instructions.
Compared with the prior art, the utility model provides a device of large-scale proof box auto-control handling material possesses following beneficial effect:
1. according to the device for automatically loading and unloading the material in the large test box, the longitudinal trolley and the transverse trolley are operated to be close to the target object, so that more accurate grabbing action can be realized.
2. The device for automatically loading and unloading materials of the large test box is provided with an automatic gripper, and fine and scattered materials can be gripped by the automatic gripper.
The part that does not relate to in the device all is the same with prior art or can adopt prior art to realize, the utility model discloses can snatch thin, scattered material automatically, practice thrift manpower and time, improve large-scale experimental efficiency.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic structural diagram of an apparatus for automatically loading and unloading materials for a large test chamber;
FIG. 2 is a cross-sectional view of the hydraulic telescoping arm, automatic gripper controller and automatic gripper;
fig. 3 is a schematic view of an automatic gripper structure.
Fig. 4 is a cross-sectional view of the automated gripper.
In the figure: the device comprises rollers 1, a tower 2, a longitudinal rail 3, a transverse rail 4, a longitudinal trolley 5, an embedded wireless communication unit 51, an embedded PLC control module 52, a trolley traveling device 53, a transverse trolley 6, a hydraulic telescopic arm control device 61, an automatic gripper control device 62, a hydraulic telescopic arm 7, an automatic gripper controller 8, an automatic gripper 9, a right gripper 91, a left gripper 92, a gripper fixing device 93, a gripper opening and closing control device 94 and a motor 10.
Detailed Description
To further illustrate the embodiments, the present invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. With these references, one of ordinary skill in the art will appreciate other possible embodiments and advantages of the present invention. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.
In order to make the technical means, creation features, achievement purposes and effects of the present invention easy to understand, the present invention will now be further explained with reference to the accompanying drawings and the detailed description.
Referring to fig. 1, the embodiment provides an apparatus for automatically loading and unloading materials for a large test chamber, which comprises rollers 1, a tower 2, a longitudinal rail 3, a transverse rail 4, a longitudinal trolley 5, a transverse trolley 6, a hydraulic telescopic arm 7, an automatic gripper controller 8, an automatic gripper 9 and a motor 10.
The tower frame 2 comprises a splayed portal frame, the top end of the tower frame is provided with a longitudinal rail 3 and a transverse rail 4, the longitudinal trolley 5 and the transverse trolley 6 are provided with roller mechanisms respectively matched with the longitudinal rail 3 and the transverse rail 4, the longitudinal trolley 5 is installed on the longitudinal rail 3 and can move along the longitudinal rail 3, and the transverse trolley 6 is installed on the transverse rail 4 and can move along the transverse rail 4.
The bottom end of the tower frame 2 is provided with rollers 1, and the rollers 1 form a walking device for moving the tower frame 2. The roller 1 can rotate and turn 360 degrees, so that the whole movement of the tower 2 is realized.
And trolley traveling devices 53 in transmission connection with the trolley rollers are arranged in the longitudinal trolley 5 and the transverse trolley 6 and are used for driving the trolley rollers, so that the longitudinal trolley 5 and the transverse trolley 6 can move along the longitudinal rail 3 and the transverse rail 4 respectively. The longitudinal trolley 5 comprises an embedded wireless communication unit 51, an embedded PLC control module 52 and a trolley walking device 53, the embedded wireless communication unit 51 and the embedded PLC control module 52 can control the longitudinal trolley 5 to move along the longitudinal rail 3, and the trolley walking device 53 drives the longitudinal trolley 5 to move. The transverse trolley 6 comprises an embedded wireless communication unit, an embedded PLC control module, a trolley walking device, an automatic gripper control device 61 and a hydraulic telescopic arm control device 62, the transverse trolley 6 can be controlled to move along the transverse track 4 through the embedded wireless communication unit and the embedded PLC control module, and the trolley walking device drives the transverse trolley 6 to move; the automatic gripper controller 8 is controlled by the automatic gripper control device 61 to operate the opening and closing of the automatic gripper 9, and the hydraulic telescopic arm 7 is controlled by the hydraulic telescopic arm control device 62 to extend and retract.
As shown in fig. 1 and 2, the automatic gripper 9 is suspended below the transverse trolley 6 through a hydraulic telescopic arm 7 and an automatic gripper controller 8, the hydraulic telescopic arm 7 is fixedly connected with the transverse trolley 6, the automatic gripper controller 8 is fixedly connected with the hydraulic telescopic arm 7, and the automatic gripper 9 is fixedly connected with the automatic gripper controller 8, so as to realize the functions of moving along the transverse track 4 and automatic stretching and gripping, and further realize the clamping and carrying of the target object.
Referring to fig. 3 and 4, the automatic gripper 9 includes a left gripper 91, a right gripper 92, a gripper fixing device 93, and a gripper opening and closing control device 94. The automatic gripper 9 is fixedly connected with the automatic gripper controller 8 through the gripper fixing device 93, and the automatic gripper controller 8 controls a hydraulic cylinder connected with the gripper opening and closing control device 94 to extend and retract, so that the left gripper 91 and the right gripper 92 of the automatic gripper 9 are automatically opened and closed.
In some embodiments, the gripper fixing device 93 is a hinged shaft, the automatic gripper controller 8 is provided with a housing, and the gripper fixing device 93 is hinged on the housing to realize the pivotable connection of the left gripper 91 and the right gripper 92.
The opening and closing of the left gripper 91 and the right gripper 92 can be realized by arranging servo motors on the joints of the driving arms of the two grippers, or arranging hydraulic rods between the shell of the automatic gripper controller 8 and the driving arms of the two grippers, which is a conventional arrangement in the field and is not described again.
In order to realize the control of the automatic material loading and unloading device of the large-scale test chamber, the embodiment also has a control system which comprises a remote controller, a control host and an embedded PLC control module 52. In this embodiment, the control host is disposed in the control machine room, the embedded PLC control modules 52 are respectively disposed on the longitudinal trolley 5 and the transverse trolley 6, and the embedded PLC control modules 52 are respectively electrically connected to the host and the trolley; the embedded PLC control module 52 is also electrically connected to the hydraulic telescopic arm 7 and the automatic gripper controller 8 to control the position and working state of the automatic gripper 9.
Because the control host is arranged in the control machine room, and the embedded PLC control module 52 is arranged on the longitudinal trolley 5 and the transverse trolley 6, the embodiment is also provided with a wireless transmission system which comprises a host wireless communication unit connected to the control host and an embedded wireless communication unit 51 connected to the embedded PLC control module 52; the embedded wireless communication unit 51 is in communication connection with the host wireless communication unit, so that the embedded PLC control module 52 is in communication connection with the control host through the wireless transmission system, so as to send commands to the control host, be processed by the control host, and receive control instructions sent by the control host, so as to control the automatic gripper 9 to move.
The working process of this embodiment is as follows:
firstly, an operator operates a remote controller, and the remote controller has the functions of transverse left and right movement, longitudinal front and back movement, hydraulic telescopic arm 7 stretching and automatic gripper 9 opening and closing; the remote control command is transmitted to the host wireless communication unit through the embedded wireless communication unit 51.
Then, the host wireless communication unit makes an instruction after receiving the command, the instruction is transmitted to the embedded wireless communication unit 51 by the host wireless communication unit, and the embedded wireless communication unit 51 further transmits the command to the embedded PLC control module 52.
And thirdly, the embedded PLC control module controls the trolley traveling device of the longitudinal trolley 5 and the transverse trolley 6, the hydraulic telescopic machine 7 and the automatic gripper controller 8 to work, and the automatic gripper controller 8 controls the automatic gripper 9 to work. Furthermore, the device for automatically loading and unloading materials of the large test box completes corresponding actions.
Preferably, since the movement of the hydraulic telescopic arm 7, the automatic gripper controller 8 and the automatic gripper 9 is mainly the movement of the transverse trolley 6, the hydraulic telescopic arm 7 must be fixedly connected with the transverse trolley 6, the automatic gripper controller 8 must be fixedly connected with the hydraulic telescopic arm 7, and the automatic gripper 9 must be fixedly connected with the automatic gripper controller 8.
Preferably, the device is provided with a wireless control system, which is mainly provided with a machine room in the prior art.
The utility model can be controlled by the controller in a wireless way, thereby saving manpower better and improving efficiency; the utility model can grab the fine and scattered materials such as soil and fine sand through the design of the automatic gripper, and has more practicability; the utility model discloses an assembly form equipment, the part except that the flexible arm of hydraulic pressure all can be dismantled, convenient transportation, and the range of application is wider, and the device conveniently improves, if increase pressure device, red sense automatic position finder etc. the usage is more extensive.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. The utility model provides a device of large-scale proof box auto-control handling material, its characterized in that includes pylon (2), pylon (2) lower extreme sets up gyro wheel (1), pylon (2) upper end both sides are provided with vertical track (3), two install vertical dolly (5) on vertical track (3) respectively, two fixed connection horizontal track (4) between vertical dolly (5), install horizontal dolly (6) on horizontal track (4), horizontal dolly (6) lower extreme fixed connection hydraulic stretching arm (7), hydraulic stretching arm (7) free end fixed connection automatic tongs controller (8), automatic tongs (9) are connected to automatic tongs controller (8) lower extreme.
2. The device for automatically loading and unloading materials for the large-scale test chamber, according to claim 1, wherein the automatic gripper (9) comprises a left gripper (91), a right gripper (92) and a gripper fixing device (93), the gripper fixing device (93) is connected to an automatic gripper controller (8), and the automatic gripper controller (8) controls the left gripper (91) and the right gripper (92) to open and close.
3. The device for automatically loading and unloading materials for the large-scale test chamber as claimed in claim 2, wherein the left hand gripper (91) and the right hand gripper (92) are of a semi-enclosed structure and can be tightly butted to form a closed cavity.
4. The apparatus for automatically loading and unloading materials into and from a large scale test chamber according to claim 1, wherein: the longitudinal trolley (5) comprises an embedded wireless communication unit (51), an embedded PLC control module (52) and a trolley travelling device (53), wherein the embedded wireless communication unit (51), the embedded PLC control module (52) and the trolley travelling device (53) are all arranged inside the longitudinal trolley.
5. The apparatus for automatically loading and unloading materials into and from a large scale test chamber according to claim 1, wherein: the transverse trolley (6) comprises an embedded wireless communication unit, an embedded PLC control module, a trolley walking device, an automatic gripper control device (61) and a hydraulic telescopic arm control device (62), and the embedded wireless communication unit, the embedded PLC control module, the trolley walking device, the automatic gripper control device (61) and the hydraulic telescopic arm control device (62) are all arranged inside the transverse trolley.
6. The apparatus for automatically loading and unloading materials into and from a large scale test chamber according to claim 1, wherein: the wireless transmission system comprises a host wireless communication unit and an embedded wireless communication unit (51) which are respectively connected to a wireless transmission system control host and an embedded PLC control module (52), wherein the embedded PLC control module (52) is in communication connection with the control host through the wireless transmission system, and receives a control instruction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022499842.XU CN213894407U (en) | 2020-11-02 | 2020-11-02 | Device for automatically loading and unloading materials for large test box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022499842.XU CN213894407U (en) | 2020-11-02 | 2020-11-02 | Device for automatically loading and unloading materials for large test box |
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| Publication Number | Publication Date |
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| CN213894407U true CN213894407U (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022499842.XU Expired - Fee Related CN213894407U (en) | 2020-11-02 | 2020-11-02 | Device for automatically loading and unloading materials for large test box |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112209121A (en) * | 2020-11-02 | 2021-01-12 | 东华理工大学 | Device for automatically loading and unloading materials for large test box |
| CN114348564A (en) * | 2021-11-30 | 2022-04-15 | 湖南恒瑞管桩科技有限公司 | Full-automatic manual sand making system |
| CN114620497A (en) * | 2022-03-18 | 2022-06-14 | 广西柳工机械股份有限公司 | Automatic unloading control system and method |
-
2020
- 2020-11-02 CN CN202022499842.XU patent/CN213894407U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112209121A (en) * | 2020-11-02 | 2021-01-12 | 东华理工大学 | Device for automatically loading and unloading materials for large test box |
| CN114348564A (en) * | 2021-11-30 | 2022-04-15 | 湖南恒瑞管桩科技有限公司 | Full-automatic manual sand making system |
| CN114348564B (en) * | 2021-11-30 | 2024-03-29 | 湖南恒瑞管桩科技有限公司 | Full-automatic artificial sand making system |
| CN114620497A (en) * | 2022-03-18 | 2022-06-14 | 广西柳工机械股份有限公司 | Automatic unloading control system and method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210806 |
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| CF01 | Termination of patent right due to non-payment of annual fee |