CN213890294U - Automatic groove taking and cutting equipment for glass fiber reinforced plastic square rods - Google Patents

Abstract

The utility model relates to the technical field of automatic cutting equipment, in particular to an automatic groove taking and cutting-off device for a glass fiber reinforced plastic square rod, which can automatically complete the groove taking and cutting-off processing after the pultrusion of a glass fiber reinforced plastic square rod product, greatly improves the working efficiency, and simultaneously ensures the accuracy of a cutting position and the consistency of the cutting depth; the conveying device comprises a conveying frame, a conveying motor, four groups of conveying wheels and conveying chain wheels; the clamping device comprises a cylinder support, a pressing cylinder and a pressing wheel, the groove taking and cutting device comprises a vertical moving mechanism, a horizontal moving mechanism and a cutting mechanism, the vertical moving mechanism comprises two groups of supporting legs, a cross beam, two groups of lifting cylinders and two groups of cylinder seats, the horizontal moving mechanism comprises a linear sliding rail, a horizontal cylinder, a connecting plate and a sliding block, and the cutting mechanism comprises a cutting motor and a cutting blade.

Description

Automatic groove taking and cutting equipment for glass fiber reinforced plastic square rods

Technical Field

The utility model relates to an automatic change cutting equipment's technical field, especially relate to an automatic groove of getting of glass steel square pole and cutting equipment.

Background

With the increasing development and technological progress of industrial manufacture of glass fiber reinforced plastic section bars, especially the continuous expansion of the type variety of the section bar products, the position of the glass fiber reinforced plastic product in the practical application is more and more extensive, and the glass fiber reinforced plastic product has the advantages of light weight, good rigidity, strong toughness and the like. The processed section bar is limited by human factors, the slotting position of the section bar is inaccurate, the cutting depth is different, the efficiency is low, and waste products which are cut are easy to generate. Especially, the manual operation of the cutting bed is unsafe, and the section bar of the groove is manually cut into the right length according to the length, so that the reprocessing of the glass fiber reinforced plastic section bar is time-consuming and labor-consuming, the working efficiency is low, the glass fiber reinforced plastic section bar is not suitable for being matched with a glass fiber reinforced plastic section bar industrial manufacturing production line, and a lot of inconvenience is brought to the use. According to the development requirement of the industry for industrially manufacturing the glass fiber reinforced plastic section, a novel automatic cutting mechanical device for industrially manufacturing the glass fiber reinforced plastic section is needed to be developed.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a can accomplish automatically behind glass steel square pole goods pultrusion and get the groove and cut off processing, improve work efficiency greatly, guarantee the accuracy of cutting position and the uniformity of depth of cut simultaneously, improve the automatic groove and the cutting equipment of getting of glass steel square pole of practicality.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: an automatic groove taking and cutting device for a glass fiber reinforced plastic square rod comprises an operation table, a conveying device, a groove taking and cutting device, a clamping device, a PLC control system and an operation display screen, wherein the PLC control system and the operation display screen are used for controlling a transmission device and the groove taking and cutting device;

the conveying device is arranged on the operating platform and comprises a conveying frame and a conveying motor, wherein four groups of conveying wheels are rotatably arranged on the conveying frame, one ends of the four groups of conveying wheels are respectively connected with a conveying chain wheel, the four groups of conveying chain wheels are in transmission connection through chains, the conveying motor is arranged on the conveying frame, and the output end of the conveying motor is in transmission connection with one group of conveying chain wheels;

the clamping device comprises four groups of cylinder supports, the four groups of cylinder supports are all arranged on the operating table, the four groups of cylinder supports are all provided with pressing cylinders, the output ends of the bottoms of the four groups of pressing cylinders are all provided with pressing wheels, and the four groups of pressing wheels are respectively positioned right above the four groups of conveying wheels;

the groove taking and cutting device comprises a vertical moving mechanism, a horizontal moving mechanism and a cutting mechanism, wherein the vertical moving mechanism comprises two groups of supporting legs, a cross beam and two groups of lifting cylinders, the bottom ends of the two groups of supporting legs are fixedly connected with the top end of an operating platform, cylinder bases are arranged at the top ends of the two groups of supporting legs, the two groups of lifting cylinders are respectively arranged on the two groups of cylinder bases, the two ends of the cross beam are respectively hinged with the top output ends of the two groups of lifting cylinders, the horizontal moving mechanism comprises a linear slide rail, a horizontal cylinder and a connecting plate, the linear slide rail is transversely arranged on one side of the cross beam, a slide block is arranged on the linear slide rail in a sliding manner, the connecting plate is arranged on the slide block, the horizontal cylinder is arranged on the cross beam, the output end of the horizontal cylinder is connected with the connecting plate, the cutting mechanism comprises a motor frame, and the motor frame is arranged at the bottom end of the connecting plate, and a cutting motor is arranged on the motor frame, and a cutting blade is arranged at the output end of the cutting motor.

Preferably, the top output of two sets of lift cylinders all is provided with public regulation ear seat, the both ends of crossbeam all are provided with female regulation ear seat, and are two sets of public regulation ear seat respectively with two sets of female regulation ear seat passes through round pin axle rotatable coupling.

Preferably, three tensioning sprockets for tensioning the chain are arranged on the outer side of the conveying frame, and dust covers are arranged on the outer sides of the chain, the conveying sprockets and the conveying motor.

Preferably, the cutting device further comprises a positioning device, the positioning device is installed at the output ends of the four groups of conveying wheels and located in front of the cutting blade, the positioning device passes through a fixing plate and a positioning plate, the fixing plate is fixedly installed on the conveying frame, the positioning plate is detachably installed on the fixing plate through bolts, and a positioning hole for positioning the square rod is formed in the bottom end of the positioning plate.

Preferably, the top end of the fixing plate and the top end of the conveying wheel are located on the same horizontal plane.

Preferably, the rear end of the conveying frame is provided with a blanking platform.

Preferably, the conveying motor includes a servo motor and a decelerator.

(III) advantageous effects

Compared with the prior art, the utility model provides an automatic groove and cutting equipment of getting of glass steel square pole possesses following beneficial effect: the automatic groove taking and cutting equipment for the glass fiber reinforced plastic square bars has the advantages that the conveying chain wheels of the conveying motor rotate, the four groups of conveying chain wheels and the four groups of conveying wheels synchronously rotate through the chain to convey the glass fiber reinforced plastic square bars, the pressing wheels are driven by the four groups of pressing cylinders to be matched with the pressing wheels to clamp the glass fiber reinforced plastic square bars, the conveying stability of the glass fiber reinforced plastic square bars is ensured, when the groove taking and cutting are carried out, the conveying motor stops running, when the groove taking is carried out, the horizontal cylinder drives the connecting plate to slide along the linear sliding rail to drive the cutting motor to horizontally move, the cutting motor drives the cutting piece to rotate to take the groove from the glass fiber reinforced plastic square bars, the depth of the groove taking is determined by the height of a cross beam, when the groove is cut, the overall height of the cross beam and the cutting motor is adjusted by the two groups of lifting cylinders, the matched horizontal moving mechanism finishes the cutting of a row of the glass fiber reinforced plastic square bars, and can automatically finish the groove taking and cutting processing after the pultrusion of glass fiber reinforced plastic square bar products, greatly improves the working efficiency, ensures the accuracy of the cutting position and the consistency of the cutting depth, and improves the practicability.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic structural view of the present invention in operation;

FIG. 3 is a schematic perspective view of the grooving and cutting apparatus of the present invention;

FIG. 4 is a schematic side view of the grooving cutting apparatus of the present invention;

fig. 5 is a schematic perspective view of the conveying device of the present invention;

fig. 6 is a schematic perspective view of another angle of the conveying device of the present invention;

in the drawings, the reference numbers: 1. an operation table; 2. a conveying device; 3. a groove taking and cutting device; 4. a clamping device; 5. a PLC control system and an operation display screen; 6. a conveying frame; 7. a conveying motor; 8. a delivery wheel; 9. a conveying sprocket; 10. a cylinder support; 11. a pressing cylinder; 12. a pinch roller; 13. supporting legs; 14. a cross beam; 15. a lifting cylinder; 16. a cylinder block; 17. a linear slide rail; 18. a horizontal cylinder; 19. a connecting plate; 20. a motor frame; 21. a slider; 22. cutting the motor; 23. cutting the slices; 24. a male adjustment ear mount; 25. a female adjusting ear mount; 26. a tension sprocket; 27. a dust cover; 28. a fixing plate; 29. positioning a plate; 30. a blanking platform.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the automatic groove taking and cutting device for glass fiber reinforced plastic square bars of the present invention comprises an operation table 1, a conveying device 2, a groove taking and cutting device 3, a clamping device 4, a PLC control system and an operation display screen 5 for controlling the transmission device and the groove taking and cutting device 3, wherein the conveying length of the conveying device 2, the number and depth of the groove taking, the cutting length and the like are set through the PLC control system and the operation display screen 5; the conveying device 2 is arranged on the operating platform 1, the conveying device 2 comprises a conveying frame 6 and a conveying motor 7, the conveying motor 7 comprises a servo motor and a speed reducer, conveying precision is guaranteed, four groups of conveying wheels 8 are rotatably arranged on the conveying frame 6, one ends of the four groups of conveying wheels 8 are respectively connected with a conveying chain wheel 9, the four groups of conveying chain wheels 9 are connected through chain transmission, the conveying motor 7 is arranged on the conveying frame 6, and the output end of the conveying motor 7 is in transmission connection with one group of conveying chain wheels 9; the clamping device 4 comprises four groups of cylinder supports 10, the four groups of cylinder supports 10 are all arranged on the operating table 1, the four groups of cylinder supports 10 are all provided with pressing cylinders 11, the output ends of the bottoms of the four groups of pressing cylinders 11 are all provided with pressing wheels 12, the four groups of pressing wheels 12 are respectively positioned right above the four groups of conveying wheels 8, the conveying wheels 8 and the pressing wheels 12 are plastic wheels, and friction-free conveying of the glass fiber reinforced plastic square bars is realized; the groove taking and cutting device 3 comprises a vertical moving mechanism, a horizontal moving mechanism and a cutting mechanism, wherein the vertical moving mechanism comprises two groups of supporting legs 13, a cross beam 14 and two groups of lifting cylinders 15, the bottom ends of the two groups of supporting legs 13 are fixedly connected with the top end of the operating platform 1, cylinder bases 16 are arranged at the top ends of the two groups of supporting legs 13, the two groups of lifting cylinders 15 are respectively arranged on the two groups of cylinder bases 16, the two ends of the cross beam 14 are respectively hinged with the top output ends of the two groups of lifting cylinders 15, the horizontal moving mechanism comprises a linear slide rail 17, a horizontal cylinder 18 and a connecting plate 19, the linear slide rail 17 is transversely arranged on one side of the cross beam 14, a slide block 21 is arranged on the linear slide rail 17 in a sliding manner, the connecting plate 19 is arranged on the slide block 21, the horizontal cylinder 18 is arranged on the cross beam 14, and the output end of the horizontal cylinder 18 is connected with the connecting plate 19, the cutting mechanism comprises a motor frame, the motor frame 20 is installed at the bottom end of the connecting plate 19, a cutting motor 22 is arranged on the motor frame 20, a cutting piece 23 is installed at the output end of the cutting motor 22, four groups of conveying wheels 8 are uniformly fixed on the conveying frame 6, the distance between the conveying wheels 8 which are closer to the cutting motor 22 is smaller, the waste rate generated when the whole rental cutting is finished can be reduced, male adjusting lug seats 24 are arranged at the output ends of the tops of the two groups of lifting cylinders 15, female adjusting lug seats 25 are arranged at the two ends of the cross beam 14, the two groups of male adjusting lug seats 24 are rotatably connected with the two groups of female adjusting lug seats 25 through pin shafts respectively, the phenomenon that the two groups of lifting cylinders are out of step to cause a blocking state is prevented, and the two groups of lifting cylinders 15 run synchronously; the conveying chain wheels 9 of the conveying motor 7 rotate, the four groups of conveying chain wheels 9 and the four groups of conveying wheels 8 synchronously rotate through chains to convey the glass fiber reinforced plastic square bars, the four groups of pressing cylinders 11 drive the pressing wheels 12, the pressing wheels 12 and the conveying wheels 8 are matched to clamp the glass fiber reinforced plastic square bars, the conveying stability of the glass fiber reinforced plastic square bars is ensured, when the grooves are taken and cut, the conveying motor 7 is suspended, when the grooves are taken, the horizontal cylinders 18 drive the connecting plates 19 to slide along the linear sliding rails 17 to drive the cutting motors 22 to horizontally move, the cutting motors 22 drive the cutting sheets 23 to rotate to take the grooves for the glass fiber reinforced plastic square bars, the depth of the grooves is determined by the height of the cross beam 14, when the grooves are cut, the overall height of the cross beam 14 and the cutting motors 22 is adjusted through the two groups of lifting cylinders 15, the matched horizontal moving mechanism finishes cutting off a row of glass fiber reinforced plastic square bars, and can automatically finish the groove taking and cutting off processing after pultrusion of glass fiber reinforced plastic square bar products, greatly improves the working efficiency, ensures the accuracy of the cutting position and the consistency of the cutting depth, and improves the practicability.

Three tensioning chain wheels 26 for tensioning the chain are arranged on the outer side of the conveying frame 6, and dust covers 27 are arranged on the outer sides of the chain, the conveying chain wheel 9 and the conveying motor 7; three sets of tension sprocket 26 are located the clearance of four sets of conveying sprocket 9 respectively, take up the chain through tension sprocket 26, adjust the elasticity of chain, play dustproof and place through dust cover 27 and press from both sides workman's effect, prevent dust pollution equipment and the chain that the cutting produced.

The automatic square bar cutting machine is characterized by further comprising a positioning device, the positioning device is mounted at the output ends of the four groups of conveying wheels 8 and located in front of the cutting pieces 23, the positioning device passes through a fixing plate 28 and a positioning plate 29, the fixing plate 28 is fixedly mounted on the conveying frame 6, the positioning plate 29 is detachably mounted on the fixing plate 28 through bolts, the positioning plate is arranged in a detachable mode, square bars of different types can be conveniently positioned and cut, a positioning hole for positioning the square bars is formed in the bottom end of the positioning plate 29, the top end of the fixing plate 28 and the top end of the conveying wheels 8 are located on the same horizontal plane, and a blanking platform 30 is arranged at the rear end of the conveying frame 6; one row of glass steel square bars passes the locating hole and carries, improves the steadiness when glass steel square bars cuts and gets the groove, can accept the glass steel square bars after cutting through blanking platform 30.

Example (b):

1. calculating the blanking length of a single piece: setting the length A of a single piece of drawing paper, wherein the input length of the single piece is nxA + (125-150 mm);

2. lifting all the four pressing cylinders, manually stacking the whole glass fiber reinforced plastic rods into a row (12 rods) from the side surface, inserting the end parts into the positioning holes, and aligning the end heads by using baffle plates to enable the end parts to be flush with the outer side of the positioning plate;

3. pressing down the pressing cylinder, and adjusting the air pressure of the pressing cylinder until the glass fiber reinforced plastic rod can be conveyed on the roller in a rolling manner without relative displacement;

4. inputting a required cutting groove length and a required cutting length on an operation screen;

5. pressing a start key, enabling a horizontal cylinder to perform a cutting-off action as a start point position, then enabling a servo motor to drive four conveying wheels to move synchronously through a chain wheel and a chain, ensuring that the conveying is not staggered through a pressing wheel, stopping the whole set of actions if the conveying is staggered, readjusting the pressure of the pressing cylinder, and restarting automatic grooving, automatic cutting-off and automatic feeding actions after confirming that the feeding is not staggered;

6. grooving operation: the horizontal cylinder drives the cutting machine to move back and forth to realize the groove taking of the glass fiber reinforced plastic rod;

7. a cutting-off operation: before the grooving action starts, the height adjusting cylinder moves up and down to realize the switching between the grooving action and the cutting-off action;

8. after the cutting of one row of glass fiber reinforced plastic rods is finished, collecting cut finished products, removing the residual tailings at the tail part, and continuously repeating the above actions to cut the next group of glass fiber reinforced plastic rods;

9. and after the work is finished, the power supply of the equipment is cut off, and the ventilation state of the air source is cut off. And the operator is evacuated after the equipment is cleaned and tidied.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. An automatic groove taking and cutting device for a glass fiber reinforced plastic square rod is characterized by comprising an operation table (1), a conveying device (2), a groove taking and cutting device (3), a clamping device (4), a PLC control system and an operation display screen (5), wherein the PLC control system and the operation display screen control the transmission device and the groove taking and cutting device (3);

the conveying device (2) is arranged on the operating platform (1), the conveying device (2) comprises a conveying frame (6) and a conveying motor (7), four groups of conveying wheels (8) are rotatably arranged on the conveying frame (6), one ends of the four groups of conveying wheels (8) are respectively connected with a conveying chain wheel (9), the four groups of conveying chain wheels (9) are in transmission connection through chains, the conveying motor (7) is arranged on the conveying frame (6), and the output end of the conveying motor (7) is in transmission connection with one group of conveying chain wheels (9);

the clamping device (4) comprises four groups of cylinder supports (10), the four groups of cylinder supports (10) are all arranged on the operating table (1), the four groups of cylinder supports (10) are all provided with pressing cylinders (11), the output ends of the bottoms of the four groups of pressing cylinders (11) are all provided with pressing wheels (12), and the four groups of pressing wheels (12) are respectively positioned right above the four groups of conveying wheels (8);

the groove taking and cutting device (3) comprises a vertical moving mechanism, a horizontal moving mechanism and a cutting mechanism, wherein the vertical moving mechanism comprises two groups of supporting legs (13), a cross beam (14) and two groups of lifting cylinders (15), the bottom ends of the two groups of supporting legs (13) are fixedly connected with the top end of the operating platform (1), cylinder seats (16) are arranged at the top ends of the two groups of supporting legs (13), the two groups of lifting cylinders (15) are respectively arranged on the two groups of cylinder seats (16), the two ends of the cross beam (14) are respectively connected with the top output ends of the two groups of lifting cylinders (15), the horizontal moving mechanism comprises a linear slide rail (17), a horizontal cylinder (18) and a connecting plate (19), the linear slide rail (17) is transversely arranged on one side of the cross beam (14), a slide block (21) is arranged on the linear slide rail (17) in a sliding manner, and the connecting plate (19) is arranged on the slide block (21), horizontal cylinder (18) are installed on crossbeam (14), and the output and connecting plate (19) of horizontal cylinder (18) are connected, and cutting mechanism includes motor frame (20), motor frame (20) are installed in the bottom of connecting plate (19) to be provided with cutting motor (22) on motor frame (20), cutting piece (23) are installed to the output of cutting motor (22).

2. The automatic groove taking and cutting equipment for the glass fiber reinforced plastic square bars according to claim 1, wherein the top output ends of the two groups of lifting cylinders (15) are respectively provided with a male adjusting lug seat (24), the two ends of the cross beam (14) are respectively provided with a female adjusting lug seat (25), and the two groups of male adjusting lug seats (24) are respectively and rotatably connected with the two groups of female adjusting lug seats (25) through pin shafts.

3. The automatic groove-taking and cutting equipment for glass fiber reinforced plastic square bars as claimed in claim 2, characterized in that three tensioning sprockets (26) for tensioning the chain are arranged on the outer side of the conveying frame (6), and dust covers (27) are arranged on the outer sides of the chain, the conveying sprocket (9) and the conveying motor (7).

4. The automatic groove taking and cutting equipment for glass fiber reinforced plastic square bars according to claim 3, further comprising a positioning device, wherein the positioning device is installed at the output ends of the four groups of conveying wheels (8) and is positioned in front of the cutting blade (23), the positioning device passes through a fixing plate (28) and a positioning plate (29), the fixing plate (28) is fixedly installed on the conveying frame (6), the positioning plate (29) is detachably installed on the fixing plate (28) through bolts, and a positioning hole for positioning the square bar is arranged at the bottom end of the positioning plate (29).

5. The automatic groove-taking and cutting equipment for glass fiber reinforced plastic square bars according to claim 4, wherein the top end of the fixing plate (28) and the top end of the conveying wheel (8) are located on the same horizontal plane.

6. The automatic groove-taking and cutting equipment for glass fiber reinforced plastic square bars according to claim 5, wherein a blanking platform (30) is arranged at the rear end of the conveying frame (6).

7. The automatic groove-taking and cutting equipment for glass fiber reinforced plastic square bars according to claim 6, wherein the conveying motor (7) comprises a servo motor and a reducer.

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