CN213866305U

CN213866305U - Crankshaft sprocket induction hardening equipment based on intelligent manufacturing

Info

Publication number: CN213866305U
Application number: CN202022528813.1U
Authority: CN
Inventors: 沈韦华
Original assignee: Yancheng Neturen Co Ltd
Current assignee: Yancheng Neturen Co Ltd
Priority date: 2020-11-04
Filing date: 2020-11-04
Publication date: 2021-08-03
Anticipated expiration: 2030-11-04

Abstract

The utility model discloses a bent axle sprocket response quenching equipment based on intelligence is made, including controller, push rod and horizontal slide bar, the leading flank fixed mounting of controller has induction coil, and the lower extreme fixed mounting of controller has the pond, the stand is installed to the upper surface bilateral symmetry in pond, and the inside swing joint of stand has the locating piece, the inside both sides in pond are all rotated and are installed the puddler, and the inside lower surface bilateral symmetry in pond is fixed with the support, the inside of support is rotated and is installed the bottom pivot, the lower extreme fixed mounting of puddler has drive gear, and the upper end of puddler installs the lead screw, the protection casing is installed to the inside bilateral symmetry of metal receipts workbin. This bent axle sprocket response quenching equipment based on intelligence is made adopts neotype structural design for this device can independently the ejection of compact, improves machining efficiency, and is provided with the cooling treatment structure among the device, increases the service function of device.

Description

Crankshaft sprocket induction hardening equipment based on intelligent manufacturing

Technical Field

The utility model relates to a bent axle sprocket processing technology field specifically is bent axle sprocket response quenching equipment based on intelligence is made.

Background

The crankshaft chain wheel is a mechanical part and is widely used in a mechanical transmission structure, the crankshaft chain wheel is generally matched with a chain and other structures for use, the transmission flexibility and accuracy of the crankshaft chain wheel are related to the processing quality and manufacturing raw materials of the crankshaft chain wheel, more processes are needed for preparing and processing the crankshaft chain wheel, and the crankshaft chain wheel needs to be quenched and processed in order to improve the hardness and quality of the preparation.

With the continuous processing and use of the induction hardening equipment, the following problems are found in the use process:

1. some current induction hardening equipment are not convenient for automize at the in-process that uses and are collected the bent axle sprocket ejection of compact, and the manual ejection of compact needs to wait for the bent axle sprocket cooling after quenching, influences machining efficiency.

2. And some existing induction quenching equipment are inconvenient for cooling the quenched crankshaft sprocket in the processing process, and have limited use functions.

It is therefore desirable to design an intelligent manufacturing based crankshaft sprocket induction hardening apparatus to address the above problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a bent axle sprocket response quenching equipment based on intelligence is made to it collects the bent axle sprocket ejection of compact to solve the in-process automation of being not convenient for of proposing some current response quenching equipment in the above-mentioned background art using, the manual ejection of compact need wait for the bent axle sprocket cooling after quenching, influences machining efficiency, and some current response quenching equipment are not convenient for in the in-process of processing to the bent axle sprocket cooling treatment after quenching, problem that service function is limited.

In order to achieve the above object, the utility model provides a following technical scheme: crankshaft sprocket induction quenching equipment based on intelligent manufacturing comprises a controller, a push rod and a transverse sliding rod, wherein an induction coil is fixedly installed on the front side face of the controller, a water tank is fixedly installed at the lower end of the controller, a metal material receiving box is installed at the middle position inside the water tank, a stand column is symmetrically installed on the two sides of the upper surface of the water tank, a positioning block is movably connected inside the stand column and is connected with a bracket through a fixing rod, a stirring rod is rotatably installed on the two sides of the inside of the water tank, a bracket is symmetrically fixed on the two sides of the lower surface of the inside of the water tank, a bottom rotating shaft is installed on the inside of the bracket in a rotating mode, a driving gear is welded outside the bottom rotating shaft, a mounting frame is fixed on the outer side face of the bracket, a transmission gear is fixedly installed at the lower end of the stirring rod, a lead screw is installed at the upper end of the stirring rod, and a protective cover is symmetrically installed on the two sides of the inside of the metal material receiving box, and the inside fixed mounting of protection casing has the cylinder to the lateral surface fixed mounting of cylinder has the slider.

Preferably, the metal is received the workbin and is constituteed with the pond and dismantle mounting structure, and the metal is received the workbin and is corresponded to each other with bracket and induction coil's position to the metal is received the workbin and is connected with the mounting bracket block.

Preferably, the positioning block and the upright post form a sliding structure, the positioning block is in threaded connection with the screw rod, and the positioning block is fixedly connected with the bracket through a fixing rod.

Preferably, the driving gear is meshed with the transmission gear, the stirring rod and the screw rod are of an integrated structure, and 2 stirring rods are symmetrically arranged around the center of the water pool.

Preferably, the slider passes through the cylinder and constitutes extending structure with the protection casing, and the slider passes through the push rod and ejection of compact board interconnect to ejection of compact board runs through the outside of installing at vertical slide bar.

Preferably, one end of the push rod and the sliding block form a rotating structure, the other end of the push rod is in sliding connection with the discharge plate, the discharge plate and the longitudinal slide rod form a sliding structure, and the longitudinal slide rod and the transverse slide rod are fixedly welded on the inner side face of the metal receiving box.

Preferably, the number of the transverse sliding rods is 2, and the transverse sliding rods and the sliding block form a sliding structure.

Compared with the prior art, the beneficial effects of the utility model are that: the crankshaft sprocket induction quenching equipment based on intelligent manufacturing adopts a novel structural design, so that the device can automatically control discharging conveniently and rapidly through a mechanical transmission structure, and a cooling structure is arranged in the device, so that the use function of the device is increased;

1. the motor outside the operation is used for controlling the rotating shaft at the bottom to rotate during machining, the screw rod is controlled to rotate under the action of gear meshing transmission, then the positioning block is driven to slide up and down under the action of thread transmission, the positioning block controls the bracket to move up and down through the fixed rod in the sliding process, the crankshaft chain wheel after quenching machining on the bracket is conveyed into the metal receiving box, and finally the crankshaft chain wheel is pushed into the metal receiving box to be collected under the pushing action of the discharging plate, so that automatic discharging is realized, and the machining efficiency is improved;

2. dismantle the metal of mounting structure setting and receive the workbin, the bent axle sprocket setting of collecting in the metal receipts workbin is in the pond, and the water inlet and outlet pipeline of intercommunication pond side is constantly to leading-in cooling water of pond mesocycle, carries out cooling treatment to the bent axle sprocket after the quenching processing, increases the device's service function.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic view of the front cross-sectional structure of the pool of the present invention;

FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2 according to the present invention;

FIG. 4 is a schematic view of the front structure of the screw rod of the present invention;

FIG. 5 is a schematic top sectional view of the positioning block of the present invention;

FIG. 6 is a schematic top view of the metal receiving box of the present invention;

fig. 7 is a schematic view of the cross-sectional structure of the cylinder in a plan view.

In the figure: 1. a controller; 2. an induction coil; 3. a pool; 4. a metal receiving box; 5. a column; 6. positioning blocks; 7. fixing the rod; 8. a bracket; 9. a stirring rod; 10. a support; 11. a bottom rotating shaft; 12. a drive gear; 13. a mounting frame; 14. a transmission gear; 15. a screw rod; 16. a protective cover; 17. a cylinder; 18. a slider; 19. a push rod; 20. a discharge plate; 21. a longitudinal slide bar; 22. a transverse slide bar.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: crankshaft sprocket induction quenching equipment based on intelligent manufacturing comprises a controller 1, an induction coil 2, a water tank 3, a metal receiving box 4, an upright post 5, a positioning block 6, a fixing rod 7, a bracket 8, a stirring rod 9, a support 10, a bottom rotating shaft 11, a driving gear 12, a mounting rack 13, a transmission gear 14, a lead screw 15, a protective cover 16, a cylinder 17, a sliding block 18, a push rod 19, a discharging plate 20, a longitudinal sliding rod 21 and a transverse sliding rod 22, wherein the induction coil 2 is fixedly installed on the front side surface of the controller 1, the water tank 3 is fixedly installed at the lower end of the controller 1, the metal receiving box 4 is installed in the middle of the inside of the water tank 3, the upright posts 5 are symmetrically installed on two sides of the upper surface of the water tank 3, the positioning block 6 is movably connected inside the upright posts 5, the positioning block 6 is connected with the bracket 8 through the fixing rod 7, the stirring rod 9 is rotatably installed on two sides inside of the water tank 3, and the inside lower surface bilateral symmetry of pond 3 is fixed with support 10, the inside rotation of support 10 installs bottom pivot 11, and the outside welding of bottom pivot 11 has drive gear 12, and the lateral surface of support 10 is fixed with mounting bracket 13, the lower extreme fixed mounting of puddler 9 has drive gear 14, and the upper end of puddler 9 installs lead screw 15, the inside bilateral symmetry of metal receipts workbin 4 installs protection casing 16, and the inside fixed mounting of protection casing 16 has cylinder 17, and the lateral surface fixed mounting of cylinder 17 has slider 18.

In the embodiment, the metal receiving box 4 and the water tank 3 form a disassembly and assembly structure, the metal receiving box 4 corresponds to the bracket 8 and the induction coil 2, the metal receiving box 4 is connected with the mounting frame 13 in a clamping manner, and the metal receiving box 4 is mounted inside the water tank 3, so that the crankshaft chain wheel after quenching processing can be collected in a centralized manner;

the positioning block 6 and the upright post 5 form a sliding structure, the positioning block 6 is in threaded connection with the screw rod 15, the positioning block 6 is fixedly connected with the bracket 8 through the fixed rod 7, the screw rod 15 is controlled to rotate through the transmission structure, and the positioning block 6 is controlled to slide up and down in the upright post 5 under the action of the threaded transmission structure;

the driving gear 12 is meshed with the driving gear 14, the stirring rod 9 and the screw rod 15 are of an integrated structure, 2 stirring rods 9 are symmetrically arranged relative to the center of the water pool 3, the operation motor controls the bottom rotating shaft 11 and the driving gear 12 to rotate, and the stirring rod 9 and the screw rod 15 are controlled to rotate simultaneously under the action of gear meshing transmission;

the sliding block 18 and the protective cover 16 form a telescopic structure through the cylinder 17, the sliding block 18 is connected with the discharging plate 20 through the push rod 19, the discharging plate 20 is installed on the outer side of the longitudinal sliding rod 21 in a penetrating mode, the cylinder 17 is operated to control the sliding block 18 to move in a telescopic mode, and driving force is provided for automatic discharging;

one end of a push rod 19 and a slide block 18 form a rotating structure, the other end of the push rod 19 is connected with a discharge plate 20 in a sliding mode, the discharge plate 20 and a longitudinal slide rod 21 form a sliding structure, meanwhile, the longitudinal slide rod 21 and a transverse slide rod 22 are fixedly welded on the inner side face of the metal receiving box 4, two ends of the push rod 19 rotate to push the discharge plate 20 to slide outside the longitudinal slide rod 21, and the discharge plate 20 pushes a crankshaft sprocket wheel placed on a bracket 8 into the metal receiving box 4;

the number of the transverse sliding rods 22 is 2, and the transverse sliding rods 22 and the sliding blocks 18 form a sliding structure, and the sliding blocks 18 slide outside the transverse sliding rods 22 under the control of a transmission structure.

The working principle is as follows: when the device is used, firstly, according to the structure shown in figures 1-7, a crankshaft chain wheel is placed in an induction coil 2, the lower end of the crankshaft chain wheel is placed on a bracket 8, the induction coil 2 is controlled to be electrified through a controller 1, the crankshaft chain wheel in the induction coil 2 is subjected to induction quenching processing in an electrified state, a motor outside an operating water pool 3 controls a bottom rotating shaft 11 to rotate, the bottom rotating shaft 11 drives a driving gear 12 to rotate, the driving gear 12 is meshed with a transmission gear 14, a stirring rod 9 and a lead screw 15 are controlled to rotate under the action of meshing transmission, the lead screw 15 is in threaded connection with a positioning block 6, the positioning block 6 is controlled to slide downwards in an upright post 5 under the action of threaded transmission when the lead screw 15 rotates, the positioning block 6 drives the bracket 8 to move downwards through a fixing rod 7, so that the quenched crankshaft chain wheel in the bracket 8 moves downwards to enter a metal receiving box 4, when the positioning block 6 moves to the lowest end position, the air cylinder 17 operates to push the sliding block 18 to slide to the side surface outside the transverse sliding rod 22, at the moment, two ends of the push rod 19 rotate, the push rod 19 pushes the discharging plate 20 to slide outside the longitudinal sliding rod 21, and when the discharging plate 20 slides, the crankshaft chain wheel on the bracket 8 corresponding to the side surface is pushed to the metal receiving box 4, so that the automatic discharging is completed, and the processing efficiency is improved (then the motor is controlled to rotate reversely to push the positioning block 6, the bracket 8 and other structures to move upwards, the bracket 8 is moved to the lower end of the induction coil 2, and the quenching processing is continuously carried out);

then, according to the structure shown in fig. 1 and 2, the metal receiving box 4 is installed at the middle position inside the water tank 3, the lower end of the metal receiving box 4 is clamped inside the mounting frame 13, the mounting structure is stable, the quenched crankshaft sprocket is collected inside the metal receiving box 4 in a centralized manner during the processing, the cooling water is circularly guided into the water tank 3 through the water inlet and outlet pipeline on the right side of the water tank 3, and is kept at a certain height position (the cooling water level is located at two thirds of the height inside the water tank 3, the side surface of the metal receiving box 4 is in a hollow structure, the cooling water can enter the inside of the metal receiving box 4), the crankshaft sprocket in the metal receiving box 4 is contacted with the cooling liquid to complete the cooling processing, and the stirring rod 9 rotates inside the water tank 3 during the processing, so that the cooling water in the water tank 3 is uniformly mixed, and the heat in the cooling water is dispersed, the use function of the device is increased.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Bent axle sprocket induction hardening equipment based on intelligence is made, including controller (1), push rod (19) and horizontal slide bar (22), its characterized in that: the front side face of the controller (1) is fixedly provided with an induction coil (2), the lower end of the controller (1) is fixedly provided with a water tank (3), a metal material receiving box (4) is installed at the inner middle position of the water tank (3), stand columns (5) are symmetrically installed on the two sides of the upper surface of the water tank (3), positioning blocks (6) are movably connected inside the stand columns (5), the positioning blocks (6) are connected with a bracket (8) through fixing rods (7) in an interconnecting mode, stirring rods (9) are rotatably installed on the two sides of the inner portion of the water tank (3), a support (10) is symmetrically fixed on the two sides of the lower surface of the inner portion of the water tank (3), a bottom rotating shaft (11) is installed on the inner portion of the support (10) in a rotating mode, a driving gear (12) is welded on the outer portion of the bottom rotating shaft (11), and a mounting rack (13) is fixed on the outer side face of the support (10), the lower extreme fixed mounting of puddler (9) has drive gear (14), and the upper end of puddler (9) installs lead screw (15), protection casing (16) are installed to the inside bilateral symmetry of workbin (4) is received to the metal, and the inside fixed mounting of protection casing (16) has cylinder (17) to the lateral surface fixed mounting of cylinder (17) has slider (18).

2. The crankshaft sprocket induction hardening equipment based on intelligent manufacturing of claim 1, characterized in that: the metal is received workbin (4) and pond (3) and is constituteed and dismantle mounting structure, and the metal is received workbin (4) and bracket (8) and induction coil (2) the position and is corresponded to each other to metal is received workbin (4) and is connected with mounting bracket (13) block.

3. The crankshaft sprocket induction hardening equipment based on intelligent manufacturing of claim 1, characterized in that: the positioning block (6) and the upright post (5) form a sliding structure, the positioning block (6) is in threaded connection with the screw rod (15), and the positioning block (6) is fixedly connected with the bracket (8) through the fixing rod (7).

4. The crankshaft sprocket induction hardening equipment based on intelligent manufacturing of claim 1, characterized in that: the driving gear (12) is meshed with the transmission gear (14) in a connected mode, the transmission gear (14), the stirring rod (9) and the screw rod (15) are of an integrated structure, and 2 stirring rods (9) are symmetrically arranged relative to the center of the water pool (3).

5. The crankshaft sprocket induction hardening equipment based on intelligent manufacturing of claim 1, characterized in that: the sliding block (18) forms a telescopic structure with the protective cover (16) through the air cylinder (17), the sliding block (18) is connected with the discharging plate (20) through the push rod (19), and the discharging plate (20) is installed on the outer side of the longitudinal sliding rod (21) in a penetrating mode.

6. The crankshaft sprocket induction hardening equipment based on intelligent manufacturing of claim 5, characterized in that: one end of the push rod (19) and the sliding block (18) form a rotating structure, the other end of the push rod (19) is connected with the discharge plate (20) in a sliding mode, the discharge plate (20) and the longitudinal sliding rod (21) form a sliding structure, and the longitudinal sliding rod (21) and the transverse sliding rod (22) are fixedly welded on the inner side face of the metal receiving box (4).

7. The crankshaft sprocket induction hardening equipment based on intelligent manufacturing of claim 6, characterized in that: the number of the transverse sliding rods (22) is 2 about the center symmetry of the metal receiving box (4), and the transverse sliding rods (22) and the sliding blocks (18) form a sliding structure.