CN213859894U - Automatic troweling machine for concrete of pipe piece - Google Patents
Automatic troweling machine for concrete of pipe piece Download PDFInfo
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- CN213859894U CN213859894U CN202021966740.8U CN202021966740U CN213859894U CN 213859894 U CN213859894 U CN 213859894U CN 202021966740 U CN202021966740 U CN 202021966740U CN 213859894 U CN213859894 U CN 213859894U
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Abstract
The utility model discloses an automatic troweling machine for pipe piece concrete, which comprises a rectangular frame beam, wherein a vertical column is arranged below the rectangular frame beam, four upright posts are arranged, an X-axis linear guide rail sliding table is arranged above the rectangular frame beam, two X-axis linear guide rail sliding tables are arranged, y-axis cross beams are arranged above the two X-axis linear guide rail sliding tables, the number of the Y-axis cross beams is two, a Y-axis linear guide rail sliding table is arranged above the Y-axis cross beam, a movable panel is arranged above the Y-axis linear guide rail sliding table, a Y-axis motor is arranged on one side of the movable panel, a Z-axis vertical beam is arranged above the movable panel, a Z-axis motor is arranged above the Z-axis vertical beam, a Z-axis linear guide rail sliding table is arranged on one side of the Z-axis vertical beam, the X-axis motor is installed to the preceding terminal surface of Y axle crossbeam, the supporting panel is installed to the bottom surface that the Z axle erects the roof beam. The utility model discloses simple structure, convenient operation, it is with low costs, efficient.
Description
Technical Field
The utility model relates to a troweling machine technical field specifically is an automatic troweling machine of section of jurisdiction concrete.
Background
With the rapid development of social economy, China is building various bridge tunnels on a large scale, and mainly focuses on the aspects of high-speed rails, expressways, urban subways and the like. With the continuous development of society, the scale of construction will be bigger and bigger, and the demand of "special product concrete segment" as a basic component is also bigger and bigger, the approximate process of "special product concrete segment" manufacturing: the special steel reinforcement cage is manufactured into a shape of a special product concrete segment, the special product concrete segment is placed in a specific device, commercial concrete is poured into the device and is formed at the bottom and the periphery after vibration, although the surface is also formed basically, the commercial concrete segment needs to be trowelled manually according to a designed circular arc curve, and meanwhile, redundant concrete at the periphery needs to be cleaned.
However, a large amount of manpower is needed to operate the work in the existing production process, the cost of manpower is increased year by year, so that the normal production of production enterprises is interfered by human factors, particularly in summer, the temperature of a working environment is very high, and workers cannot work normally on site; therefore, the existing requirements are not met, and an automatic troweling machine for the piece concrete is provided for the requirement.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic smoothing machine of section of jurisdiction concrete to solve the current that proposes in the above-mentioned background art and just need a large amount of manual works to go to operate this work in the production process, because the cost of personnel selection rises year by year, lead to the normal production of manufacturing enterprise to receive people's factor interference, especially in summer, operational environment's temperature can be very high, the unable on-the-spot normal work scheduling problem of workman.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic troweling machine for pipe piece concrete comprises a rectangular frame beam, wherein stand columns are installed below the rectangular frame beam, the number of the stand columns is four, X-axis linear guide rail sliding tables are installed above the rectangular frame beam, the number of the X-axis linear guide rail sliding tables is two, Y-axis cross beams are installed above the two X-axis linear guide rail sliding tables, the number of the Y-axis cross beams is two, Y-axis linear guide rail sliding tables are installed above the Y-axis cross beams, movable panels are installed above the Y-axis linear guide rail sliding tables, Y-axis motors are installed on one sides of the movable panels, Z-axis vertical beams are installed above the movable panels, Z-axis motors are installed above the Z-axis vertical beams, Z-axis linear guide rail sliding tables are installed on one sides of the Z-axis vertical beams, X-axis motors are installed on the front end faces of the Y-axis cross beams, and supporting panels are installed on the bottom faces of the Z-axis vertical beams, the cylinder is installed to supporting panel's top, and the cylinder has four, evenly distributed, the roating seat is installed to one side of supporting panel top, the C axle speed reducer is installed to the opposite side of supporting panel top, C axle servo motor is installed to the top of C axle speed reducer, C axle is installed to C axle servo motor's top and is caught up with flat pole control motor, the roating seat passes through rotary rod connection with getting up with flat pole, C axle servo motor passes through rotary rod connection with getting up with flat pole, the centre of supporting panel below is installed dull and stereotyped, the montant is installed to dull and stereotyped below, the piece of smearing is installed to the below of montant, B axle piece of smearing control motor is installed to one side of montant, the mechanism of cleaning is installed to the both sides of supporting panel below, it includes the brush to clean the mechanism.
Preferably, the X-axis linear guide rail sliding table is connected with the Y-axis linear guide rail sliding table in a sliding manner, and the Z-axis linear guide rail sliding table is connected with the Y-axis linear guide rail sliding table in a sliding manner.
Preferably, the upper end face of the upright column is fixed with the lower end face of the rectangular frame beam by welding.
Preferably, the rotating rod is connected with the rotating seat through a hinge.
Preferably, the Z-axis linear guide rail sliding table, the B-axis troweling sheet control motor, the C-axis troweling rod control motor and the cylinder are connected with a troweling actuating mechanism.
Preferably, the air cylinder is connected with an air source, and the air source is connected with the air cylinder through an electromagnetic valve.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the computer control system of the utility model controls the X-axis motor, the Y-axis motor, the Z-axis motor, the B-axis troweling sheet control motor, the C-axis troweling rod control motor and the electromagnetic valve to realize all actions, so that the troweling executing mechanism automatically carries out troweling work, an automatic mechanical structure is realized, accurate troweling of an arc surface can be freely realized, manual work is almost replaced, interference of manual operation is reduced, labor intensity is reduced, and cost is reduced;
2. the utility model increases the production efficiency and reduces the cost through the combined work of the X-axis linear guide sliding table, the Y-axis linear guide sliding table and the Z-axis linear guide sliding table;
3. the utility model combines the structure of the leveling rod and the structure of the polishing sheet, thereby realizing the functions of leveling first and then leveling, and achieving the best degree of arc and surface smoothness;
4. the utility model discloses the mechanism that cleans that is equipped with can clean the work after floating the completion, has realized cleaning the function.
Drawings
Fig. 1 is a schematic overall structure diagram of the present invention;
FIG. 2 is a front view of the whole body of the present invention;
fig. 3 is a schematic structural view of the flatting actuator of the present invention.
In the figure: 1. a column; 2. a rectangular frame beam; 3. an X-axis linear guide rail sliding table; 4. a Y-axis beam; 5. a Y-axis linear guide rail sliding table; 6. a Z-axis vertical beam; 7. an X-axis motor; 8. a Y-axis motor; 9. a Z-axis motor; 10. a movable panel; 11. a Z-axis linear guide rail sliding table; 12. a support panel; 13. the shaft C drives the flat bar to control the motor; 14. the B-axis polishing sheet controls the motor; 15. polishing sheets; 16. leveling the rods; 17. rotating the rod; 18. a rotating base; 19. a cleaning mechanism; 20. a cylinder; 21. a brush; 22. a C-axis servo motor; 23. a C-axis reducer; 24. a vertical rod; 25. and (4) flat plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, the present invention provides an embodiment: an automatic pipe piece concrete troweling machine comprises a rectangular frame beam 2, wherein four upright posts 1 are arranged below the rectangular frame beam 2, X-axis linear guide rail sliding tables 3 are arranged above the rectangular frame beam 2, two X-axis linear guide rail sliding tables 3 are arranged, two Y-axis cross beams 4 are arranged above the two X-axis linear guide rail sliding tables 3, two Y-axis cross beams 4 are arranged, Y-axis linear guide rail sliding tables 5 are arranged above the Y-axis cross beams 4, a movable panel 10 is arranged above the Y-axis linear guide rail sliding tables 5, a Y-axis motor 8 is arranged on one side of the movable panel 10, a Z-axis vertical beam 6 is arranged above the movable panel 10, a Z-axis motor 9 is arranged above the Z-axis vertical beam 6, a Z-axis linear guide rail sliding table 11 is arranged on one side of the Z-axis vertical beam 6, and the automatic troweling machine works by the X-axis linear guide rail sliding tables 3, the Y-axis linear guide rail sliding tables 5 and the Z-axis linear guide rail sliding tables 11 in a combined manner, the production efficiency is improved, the cost is reduced, the X-axis motor 7 is installed on the front end face of the Y-axis cross beam 4, the supporting panel 12 is installed on the bottom face of the Z-axis vertical beam 6, the air cylinders 20 are installed above the supporting panel 12, four air cylinders 20 are uniformly distributed, the rotating seat 18 is installed on one side above the supporting panel 12, the C-axis speed reducer 23 is installed on the other side above the supporting panel 12, the C-axis servo motor 22 is installed above the C-axis speed reducer 23, the C-axis leveling rod control motor 13 is installed above the C-axis servo motor 22, the rotating seat 18 is connected with the leveling rod 16 through the rotating rod 17, the C-axis servo motor 22 is connected with the leveling rod 16 through the rotating rod 17, the flat plate 25 is installed in the middle below the supporting panel 12, the vertical rod 24 is installed below the flat plate 25, the troweling sheet 15 is installed below the vertical rod 24, by combining the structure of the leveling rod 16 with the troweling sheet 15, the function of firstly driving and then leveling is achieved to achieve the best arc degree and surface smoothness, the B-axis troweling sheet control motor 14 is installed on one side of the vertical rod 24, the cleaning mechanism 19 is installed on two sides below the supporting panel 12, the cleaning mechanism 19 comprises a brush 21, cleaning work can be conducted after leveling is completed through the cleaning mechanism 19, and the cleaning function is achieved.
Further, X axle linear guide slip table 3 and Y axle linear guide slip table 5 sliding connection, Z axle linear guide slip table 11 and Y axle linear guide slip table 5 sliding connection improve the stability of connecting.
Furthermore, the upper end face of the upright post 1 is fixed with the lower end face of the rectangular frame beam 2 by welding, so that the fixation firmness is improved.
Further, the rotating rod 17 is connected with the rotating seat 18 through a hinge, so that the connection stability is improved.
Further, the Z-axis linear guide rail sliding table 11, the B-axis troweling sheet control motor 14, the C-axis troweling rod control motor 13 and the air cylinder 20 are all connected with a troweling executing mechanism.
Further, the air cylinder 20 is connected with an air source, and the air source is connected with the air cylinder 20 through an electromagnetic valve, so that the connection stability is improved.
The working principle is as follows: when in use, firstly, an object to be processed is placed on a processing platform, the computer control system adopts the computer program of the prior art to control the X-axis motor 7, the Y-axis motor 8, the Z-axis motor 9, the B-axis smoothing sheet control motor 14, the C-axis smoothing rod control motor 13 and the electromagnetic valve to realize all actions, firstly, the computer control system controls the X-axis motor 7, the Y-axis motor 8 and the Z-axis motor 9 to work according to the preset program, the Y-axis linear guide rail sliding table 5 slides left and right on the X-axis linear guide rail sliding table 3, the movable panel 10 slides back and forth on the Y-axis linear guide rail sliding table 5, and as the Z-axis nut of the Z-axis linear guide rail sliding table 11 is fixedly connected with the side wall of the through hole of the movable panel 10, the phenomenon that the Z-axis linear guide rail sliding table 11 slides up and down in the through hole of the movable panel 10 is formed by the Z-axis nut sliding on the Z-axis linear guide rail sliding table 11, finally, the movement of the flattening actuator in the directions of an X axis, a Y axis and a Z axis is realized, a flattening rod 16 of the flattening actuator is arranged at the lowest part, the flattening rod 16 is used for flattening the concrete while moving in the directions of the X axis, the Y axis and the Z axis, the concrete is machined and flattened, but the surface may be uneven, the concrete is flattened by the next flattening program, the whole control is controlled by a computer, and the structure and the shape of the flattening rod 16 adopt the prior art, so that the aim of flattening the concrete is fulfilled; secondly, after the leveling, the C-axis leveling rod control motor 13 controls the leveling rod 16 to rotate ninety degrees to enable the troweling sheet 15 to work, the B-axis troweling sheet control motor 14 controls the front-back inclination angle of the troweling sheet 15, the two air cylinders 20 positioned on the left side of the Z-axis linear guide rail sliding table 11 and the two air cylinders 20 positioned on the right side of the Z-axis linear guide rail sliding table 11 control the left-right inclination angle of the troweling sheet 15, so that the troweling sheet 15 can be ensured to move freely in any angle, the B-axis troweling sheet control motor 14 and the air cylinders 20 can automatically adapt to change angles according to the arc degrees in the processing process according to set program requirements to achieve the optimal arc degrees and surface smoothness, and because the workpiece to be processed is a large arc-shaped pipe piece, the angle must be dynamically adjusted during leveling to achieve the design requirements, and meanwhile, the X-axis motor 7 and the Y-axis motor 8, The Z-axis motor 9 also works all the time to drive the smear sheet 15 to move in the directions of the X-axis, the Y-axis and the Z-axis, therefore, the whole working process of the smear sheet 15 needs four variables of the X-axis, the Y-axis, the Z-axis and the B-axis to be carried out simultaneously, after the smearing work is finished, the periphery cleaning work is started, the cleaning is controlled by a special air cylinder 20, a computer control system sends an instruction during the work, the air cylinder 20 acts, the cleaning mechanism 19 extends out, the upper surface is cleaned once by a brush 21 according to the track of a workpiece, the cleaning mechanism 19 is mainly used for cleaning redundant concrete on the periphery of the workpiece, the cleaning mechanism 19 is controlled by two groups of air cylinders 20 to push the cleaning mechanism 19 to work, and meanwhile, the X-axis motor 7, the Y-axis motor 8 and the Z-axis motor 9 also work all the time, and the three axes are linked by X, Y, Z to drive the cleaning mechanism 19 to move and clean.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides an automatic troweling machine of section of jurisdiction concrete, includes rectangle frame roof beam (2), its characterized in that: the utility model discloses a building structure of a building, including rectangle frame roof beam (2), stand (1) is installed to the below of rectangle frame roof beam (2), stand (1) has four, X axle linear guide slip table (3) is installed to the top of rectangle frame roof beam (2), and X axle linear guide slip table (3) has two, Y axle crossbeam (4) are installed to the top of two X axle linear guide slip tables (3), and Y axle crossbeam (4) have two, Y axle linear guide slip table (5) are installed to the top of Y axle crossbeam (4), movable panel (10) are installed to the top of Y axle linear guide slip table (5), Y axle motor (8) are installed to one side of movable panel (10), Z axle is installed to the top of movable panel (10) and is erected roof beam (6), Z axle motor (9) are installed to the top of Z axle perpendicular roof beam (6), Z axle linear guide slip table (11) are installed to one side of Z axle perpendicular roof beam (6), x axle motor (7) is installed to the preceding terminal surface of Y axle crossbeam (4), supporting panel (12) are installed to the bottom surface of Z axle perpendicular roof beam (6), cylinder (20) are installed to the top of supporting panel (12), cylinder (20) have four, evenly distributed, roating seat (18) are installed to one side of supporting panel (12) top, C axle speed reducer (23) are installed to the opposite side of supporting panel (12) top, C axle servo motor (22) are installed to the top of C axle speed reducer (23), C axle is installed to the top of C axle servo motor (22) and is caught up with flat bar control motor (13), roating seat (18) are connected through rotary rod (17) with catch up with flat bar (16), C axle servo motor (22) are connected through rotary rod (17) with catch up with flat bar (16), dull and stereotyped (25) are installed to the centre of supporting panel (12) below, montant (24) is installed to the below of dull and stereotyped (25), the piece of polishing (15) is installed to the below of montant (24), B axle piece of polishing control motor (14) is installed to one side of montant (24), both sides of support panel (12) below are installed and are cleaned mechanism (19), it includes brush (21) to clean mechanism (19).
2. The automatic troweling machine for the piece concrete according to claim 1, characterized in that: x axle linear guide slip table (3) and Y axle linear guide slip table (5) sliding connection, Z axle linear guide slip table (11) and Y axle linear guide slip table (5) sliding connection.
3. The automatic troweling machine for the piece concrete according to claim 1, characterized in that: the upper end face of the upright post (1) is fixed with the lower end face of the rectangular frame beam (2) by welding.
4. The automatic troweling machine for the piece concrete according to claim 1, characterized in that: the rotating rod (17) is connected with the rotating seat (18) through a hinge.
5. The automatic troweling machine for the piece concrete according to claim 1, characterized in that: z axle linear guide sliding table (11), B axle smoothing piece control motor (14), C axle are driven flat pole control motor (13) and cylinder (20) and are all connected with driving and smoothing actuating mechanism.
6. The automatic troweling machine for the piece concrete according to claim 1, characterized in that: the air cylinder (20) is connected with an air source, and the air source is connected with the air cylinder (20) through an electromagnetic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021966740.8U CN213859894U (en) | 2020-09-10 | 2020-09-10 | Automatic troweling machine for concrete of pipe piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021966740.8U CN213859894U (en) | 2020-09-10 | 2020-09-10 | Automatic troweling machine for concrete of pipe piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213859894U true CN213859894U (en) | 2021-08-03 |
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ID=77048117
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021966740.8U Active CN213859894U (en) | 2020-09-10 | 2020-09-10 | Automatic troweling machine for concrete of pipe piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213859894U (en) |
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2020
- 2020-09-10 CN CN202021966740.8U patent/CN213859894U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An automatic polishing machine for segment concrete Effective date of registration: 20221024 Granted publication date: 20210803 Pledgee: Bank of Nanjing Jiangbei District branch of Limited by Share Ltd. Pledgor: NANJING YONGSHUN MACHINERY Co.,Ltd. Registration number: Y2022320000640 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |