CN213855262U - Online automatic silver spraying machine - Google Patents

Abstract

The utility model relates to a spraying technical field especially relates to an online automatic silver spraying machine, silver spraying machine includes the frame, triaxial motion platform, assembly line module, bivalve anchor clamps module and programmer module, and wherein, the frame is including last computer housing and lower frame subassembly, triaxial motion platform, assembly line module and bivalve anchor clamps module all set up inside the frame, and handheld programmer module sets up in the frame outside. Adopt the technical scheme provided by the utility model, can improve production facility's reliability, lifting means's production efficiency.

Description

Online automatic silver spraying machine

Technical Field

The utility model relates to a spraying technical field especially relates to an online automatic silver spraying machine.

Background

The conventional silver paste spraying process adopts a semi-automatic desktop type three-axis dispenser to configure a spraying valve to realize production, and feeding and discharging operations need to be manually carried out in the production process. Because the characteristic of the deposit that splashes easily after the production material silver thick liquid atomizing, general type equipment does not carry out the protection of pertinence, and most mechanical transmission part and electrical device all only adopt simple prevent that the foreign matter drops, are in open state even, and the silver thick liquid granule enters into the inside damage that causes attached to on electric and mechanical device of equipment easily.

Therefore, the existing general online dispenser is not easy to splash, float and other conditions due to the fact that the application materials are not easy to generate, special protection is not needed for electric and mechanical devices in the equipment, and when the dispenser is applied to the silver spraying industry, the dispenser is poor in reliability and cannot meet the requirements of the silver spraying industry.

Disclosure of Invention

An object of the utility model is to provide an automatic silver machine that spouts of line formula is in the reliability that improves production facility, lifting means's production efficiency.

The utility model discloses a realize like this: the utility model provides an online automatic silver-spraying machine, includes frame, triaxial motion platform, assembly line module, bivalve anchor clamps module and programmer module, wherein, the frame includes last casing and lower frame subassembly, triaxial motion platform, assembly line module and bivalve anchor clamps module all set up inside the frame, and handheld programmer module sets up in the frame outside.

Preferably, the lower frame assembly comprises a feeding system control box, an electric cabinet and an air draft discharge system, the feeding system control box and the electric cabinet are of a fully-closed metal plate structure, the air draft discharge system is connected to the outside of the frame through an air draft pipe, and the top of the lower frame assembly is pasted with a silica gel sealing strip.

Preferably, a bedplate is arranged inside the rack, the assembly line module is installed on the bedplate, two stand columns are installed on one side of the bedplate, the three-axis motion platform is installed on the stand columns, the double-valve clamp module is installed on the three-axis motion platform, and the assembly line module is connected with the product carrier.

Preferably, the three-axis motion platform includes Y axle straight line module, X axle straight line module, Z axle straight line module, and cantilever type rectangular coordinate motion axle is constituteed to above three module, and all adopts the dustproof straight line module of full seal structure to make.

Preferably, the assembly line module includes the track, sets up fixed track subassembly, activity track subassembly and track width modulation subassembly on the track, and track width modulation motor passes through track width modulation lead screw and connects activity track subassembly, set up chain conveyor on the fixed track subassembly, chain conveyor connects chain conveying motor, and the track below sets up the magazine, and the product carrier sets up in orbital top.

Preferably, the double-valve clamp module comprises a first spray valve, a second spray valve, a clamp back plate, a splash-proof baffle, a precise fine adjustment platform and a visual system, wherein the visual system and the first spray valve are fixed on the clamp back plate, the second spray valve is fixed on the precise fine adjustment platform, and the precise fine adjustment platform and the splash-proof baffle are fixed on the clamp back plate.

Adopt the utility model provides an online automatic silver spraying machine can be very convenient establish an assembly line with upstream and downstream equipment, saves the operation staff. The design mainly aims at the characteristics of silver paste spraying to carry out sealing protection, the reliability of the product is improved, and the replacement frequency of devices is greatly reduced.

Drawings

Fig. 1 is a schematic view of an overall structure of an online automatic silver spraying machine according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a lower frame assembly of an online silver spraying machine according to an embodiment of the present invention;

fig. 3 is a schematic view of an internal structure of an online automatic silver spraying machine according to an embodiment of the present invention;

fig. 4 is a schematic structural view of a three-axis motion platform of the online automatic silver spraying machine according to an embodiment of the present invention;

fig. 5 is a schematic view of a structure of an assembly line module of the online automatic silver spraying machine according to an embodiment of the present invention;

fig. 6 is a schematic structural view of a double-valve clamp module machine of the online automatic silver spraying machine according to the embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to fig. 1 to 6 and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Please refer to fig. 1, the utility model provides an online automatic silver spraying machine, including frame, three-axis motion platform C, assembly line module D, bivalve anchor clamps module E and programmer module F, wherein, the frame includes upper computer shell A and lower frame subassembly B, and three-axis motion platform, assembly line module and bivalve anchor clamps module all set up inside the frame, make silver spraying work be in a relatively airtight space, and handheld programmer module sets up in the frame outside, makes things convenient for the production process operation.

Referring to fig. 2, the lower rack assembly mainly integrates a feeding system control box B1, an electric control box B2, and an exhaust air discharging system B3. Feeding system control box B1 and electric cabinet B2 all adopt totally closed sheet metal construction, protect inside electrical components, prevent that silver thick liquid granule from damaging inside device. The id exhaust system B3 is connected to the outside of the device by an exhaust duct B4. Silica gel sealing strip B5 is pasted at the top of lower frame subassembly, guarantees to keep apart with the lower frame after the platen installation on upper portion, guarantees the isolation of upper portion workspace and lower frame inner space, and the air of upper portion workspace can only circulate to the equipment outside through convulsions discharge system.

Referring to fig. 3, a bedplate H, a pipeline module D, a three-axis motion platform C and a double-valve clamp E are arranged in the internal working space of the frame. The assembly line module D is installed on the platen H, two stand columns K are installed on the left side of the platen H, the three-axis motion platform C is installed on the stand columns K, the double-valve fixture E is installed on the three-axis motion platform C, the product carrier G flows into the equipment from the left side of the equipment through the assembly line module D to perform silver spraying production, and the assembly line module flows out of the rack from the right side of the equipment after production is completed.

Referring to fig. 4, the three-axis motion platform includes a Y-axis linear module C2, an X-axis linear module C1, and a Z-axis linear module C3, the three modules form a cantilever type rectangular coordinate motion axis, the three linear modules of the three axes are all formed by fully-sealed dustproof linear modules, and the linear modules are fully-sealed structures, so as to prevent floating silver particles from falling onto internal mechanical transmission devices, avoid motion failure, and improve reliability of the three-axis motion platform.

Referring to fig. 5, the assembly line module D is mounted on the bedplate H and mainly includes a fixed rail assembly D1, a movable rail assembly D2, and a rail width adjusting assembly including a rail width adjusting motor D3 and a rail width adjusting screw D4. Before production, a track width adjusting screw rod D4 connected with a track width adjusting motor D3 drives a movable track assembly D2 to move back and forth, so that the track width is adaptive to a product carrier G. The product carrier G drives the chain conveyor belt D6 to move to an actual working position from the left side of the equipment through the chain conveyor motor D5 to perform silver spraying work, and the chain conveyor motor drives the chain conveyor belt to move the product carrier out of the right side of the equipment after the work is completed. The track below sets up the collecting box, and in process of production, the unnecessary silver thick liquid spraying in most product carrier edge will deposit the collecting box, makes things convenient for the abandonment material to retrieve, and other collecting box outer floated silver thick liquid spraying will be taken out the mill discharge system outside the equipment by above-mentioned convulsions discharge system. The assembly line module covers the metal plate shell of the main moving device, protects the components and further improves the reliability of the equipment.

Referring to fig. 6, the dual-valve clamp module is mounted on the Z-axis of the three-axis motion platform and follows the motion of the three-axis motion platform. Visual system and spraying valve E1 fix on anchor clamps backplate E3, spraying valve E2 is installed on accurate fine setting platform, accurate fine setting platform E5 is installed on anchor clamps backplate E3, prevent that baffle E4 that splashes installs on the anchor clamps backplate, accurate fine setting platform can follow the manual adjustment position of X axle direction on the anchor clamps backplate, prevent splashing the baffle and be used for preventing that silver thick liquid spraying attaches visual system and accurate fine setting platform when splashing on the net, the reliability is improved. The precise fine adjustment platform can automatically realize precise fine adjustment movement in the X direction and the Y direction through software, a product under the two valves is positioned through a vision system E6, and when the actual positions of the product under the two valves have deviation, the software can realize deviation compensation in the XY directions through the precise fine adjustment platform.

The embodiment of the utility model provides an online automatic silver spraying machine can be very convenient establish an assembly line with upstream and downstream equipment, saves the operation staff. The design mainly aims at the characteristics of silver paste spraying to carry out sealing protection, the reliability of the product is improved, and the replacement frequency of devices is greatly reduced. Because the double valves are adopted for production, one valve can realize automatic XY deviation compensation, so that the consistency of the sprayed product is very good.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (6)

1. The online automatic silver spraying machine is characterized by comprising a rack, a three-axis motion platform, a pipeline module, a double-valve clamp module and a programmer module, wherein the rack comprises an upper machine shell and a lower rack assembly, the three-axis motion platform, the pipeline module and the double-valve clamp module are all arranged inside the rack, and the handheld programmer module is arranged outside the rack.

2. The automatic silver spraying machine of claim 1, wherein the lower frame assembly comprises a feeding system control box, an electric cabinet and an air draft discharge system, the feeding system control box and the electric cabinet are of a fully-closed sheet metal structure, the air draft discharge system is connected to the outside of the frame through an air draft pipe, and a silica gel sealing strip is pasted on the top of the lower frame assembly.

3. The automatic silver sprayer according to claim 1, wherein a platen is arranged inside the rack, the assembly line module is mounted on the platen, two vertical columns are mounted on one side of the platen, the three-axis motion platform is mounted on the vertical columns, the double-valve clamp module is mounted on the three-axis motion platform, and the assembly line module is connected with the product carrier.

4. The automatic silver sprayer according to claim 1 or 3, wherein the three-axis motion platform comprises a Y-axis linear module, an X-axis linear module and a Z-axis linear module, the three modules form a cantilever type rectangular coordinate motion axis and are all made of a fully-sealed dustproof linear module.

5. The automatic silver spraying machine according to claim 1, wherein the assembly line module comprises a rail, a fixed rail assembly, a movable rail assembly and a rail width adjusting assembly are arranged on the rail, the rail clause assembly comprises a rail width adjusting motor and a rail width adjusting screw rod, the rail width adjusting motor is connected with the movable rail assembly through the rail width adjusting screw rod, a chain conveyor is arranged on the fixed rail assembly and connected with the chain conveyor motor, a material collecting box is arranged below the rail, and the product carrier is arranged above the rail.

6. The automatic silver sprayer of claim 1, wherein the double-valve clamp module comprises a first spray valve and a second spray valve, a clamp back plate, a splash guard, a fine tuning platform, and a vision system, wherein the vision system and the first spray valve are fixed on the clamp back plate, the second spray valve is fixed on the fine tuning platform, and the fine tuning platform and the splash guard are both fixed on the clamp back plate.

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