CN213845014U - Automatic lamination robot for transformer core - Google Patents
Automatic lamination robot for transformer core Download PDFInfo
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- CN213845014U CN213845014U CN202022909387.6U CN202022909387U CN213845014U CN 213845014 U CN213845014 U CN 213845014U CN 202022909387 U CN202022909387 U CN 202022909387U CN 213845014 U CN213845014 U CN 213845014U
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Abstract
The utility model is suitable for the technical field of transformer production automation, and provides an automatic lamination robot for transformer cores, wherein four support columns are vertically arranged on the edge position of the upper surface of a working platform in a matrix manner, two advancing mechanisms are arranged along the length direction of the working platform and are arranged between the two support columns, the two advancing mechanisms are respectively and slidably connected with a transverse moving mechanism above the two advancing mechanisms, an installation truss is fixedly connected between the two transverse moving mechanisms, the outer side of the installation truss is fixedly connected with an installation seat, a longitudinal moving mechanism is fixedly connected on the installation seat and penetrates through the installation seat and extends to the bottom of the installation seat, a grabbing mechanism for grabbing the transformer cores is fixedly connected with the grabbing mechanism, the grabbing mechanism is provided with four vacuum suction cups, and four groups of cores can be subjected to lamination processing at the same time, the labor intensity of workers is saved while the working efficiency is accelerated.
Description
Technical Field
The utility model belongs to the technical field of the transformer production automation, especially, relate to an automatic lamination robot of transformer core.
Background
The transformer core is a supporting framework for winding a transformer coil winding, and the existing core is actually a structure with a fixed shape formed by laminating a plurality of silicon steel sheets, and the transformer core is usually not a single winding post, so that the structure of the transformer core is complex, the number of the silicon steel sheets is very large, and the weight of a finished product of the large transformer core is very large.
The production of the iron core is usually realized by manually laminating silicon steel sheets one by the existing transformer production enterprises, and the following inevitable defects exist in the manually laminated iron core:
because the number of the silicon steel sheets is large, workers usually need to laminate one by one, the workload is huge, the workers cannot work 24 hours all day, and the production efficiency is low;
the requirement for workers is large, so that the labor cost of a factory is huge, and the lamination work is not economical;
because the manpower work can not ensure the attention concentration at any moment, the lamination is very easy to be uneven, and the appearance of the iron core is attractive, even the quality of the transformer is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic lamination robot of transformer core aims at solving the problem that workman's lamination is inefficiency, the precision is poor, degree of automation is poor, the mill is with high costs.
The utility model discloses a realize like this, an automatic lamination robot of transformer core, including work platform.
Work platform includes that the material deposits district and workspace, just separate through the baffle between material deposit district and the workspace, work platform's upper surface border position is the vertical four support columns of installing of matrix, and follows work platform's length direction sets up two advancing mechanism has all been erect between the support column, and two advancing mechanism's the equal sliding connection in top has sideslip mechanism, two fixedly connected with installation truss between the sideslip mechanism, just the outside fixedly connected with mount pad of installation truss, fixedly connected with indulges on the mount pad moves the mechanism, just indulges and moves the mechanism and runs through the mount pad, and extend to the bottom of mount pad, and fixedly connected with is used for snatching the mechanism that snatchs of transformer core.
Preferably, every advancing mechanism all includes the horizontal pole and advances the rack, it is provided with two to advance the rack, and two it is along corresponding to advance the rack the upper surface width direction symmetric distribution of horizontal pole, and the equal fixed connection in bottom on the upper surface of horizontal pole, every the length of advancing the rack all with the length of horizontal pole is unanimous, and the equal fixedly connected with stopper in both ends, two the top of horizontal pole all has the sideslip mechanism through advancing rack sliding connection.
Preferably, two sideslip mechanism is all including removing seat, extension plate, driving motor and the gear of marcing, two remove the seat and keep away from equal fixedly connected with extension plate on the lateral wall of installation truss, and the equal fixed mounting in top of every extension plate has driving motor, two driving motor's output all runs through the correspondence remove the lateral wall of seat and extend to the correspondence remove the inside of seat, and two driving motor's output is gone up all to have cup jointed two gears of marcing along its length direction, and is located two gears of marcing on the same driving motor output respectively with the correspondence the rack toothing of marcing on the horizontal pole is connected.
Preferably, every all be connected with two bearings on driving motor's the output, just two the bearing respectively fixed connection be in remove on the two inside walls that the seat symmetry set up.
Preferably, indulge and move mechanism and include cylinder, extension rod, fixed plate and shaft coupling, the cylinder is provided with four, and four the cylinder is the vertical distribution of matrix and is in on the upper surface of mount pad, and the output all runs through the mount pad extends to the bottom of mount pad, every the output bottom of cylinder all is through the one end of shaft coupling fixedly connected with extension rod, and four the other end fixed connection of extension rod is in on the upper surface of fixed plate, fixedly connected with snatchs the mechanism on the fixed plate.
Preferably, the grabbing mechanism comprises a vacuum generator and four vacuum chucks, the four vacuum chucks are distributed on the lower surface of the fixing plate at intervals and at equal intervals, the vacuum generator is fixedly connected to the upper surface of the fixing plate, and the four vacuum chucks are communicated with the vacuum generator.
Preferably, the lower surface of the working platform is fixedly connected with four support legs.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses an automatic lamination robot of transformer core, the staff will treat the iron core of processing and carry the material storage area to work platform on, wait for processing, simultaneously with this device switch-on external power supply after, the sideslip mechanism of control both sides is at the travel mechanism horizontal migration that corresponds, and then drive indulge move the mechanism and remove the material and deposit on the district, snatch after the iron core through snatching the mechanism, it carries out lamination processing to the iron core to move the workspace, it is provided with four vacuum chuck to snatch the mechanism, can carry out lamination processing to four group's iron cores in the same time, also saved workman's intensity of labour when having accelerated work efficiency, the work load that the workman lasts uninterrupted duty has been saved, the lamination precision has been improved, the production of newspaper waste product has been avoided, also for the mill cost is reduced simultaneously, the use of staff has been made things convenient for.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 is a partial enlarged sectional view of the position a of the present invention.
In the figure: 1-a working platform, 11-a material storage area, 12-a working area, 13-a partition plate, 2-a support column, 3-a travelling mechanism, 31-a cross bar, 32-a travelling rack, 33-a limiting block, 4-a transverse moving mechanism, 41-a moving seat, 42-an extension plate, 43-a driving motor, 44-a travelling gear, 45-a bearing, 5-an installation truss, 6-an installation maximum, 7-a longitudinal moving mechanism, 71-an air cylinder, 72-an extension rod, 73-a fixing plate, 74-a coupler, 8-a grabbing mechanism, 81-a vacuum chuck, 82-a vacuum generator and 9-a support leg.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments, it is to be understood that the specific embodiments described herein are only used for explaining the present invention, and are not used for limiting the present invention.
Referring to fig. 1-3, the present invention provides an automatic lamination robot for transformer cores, which includes a working platform 1.
In this embodiment, the working platform 1 includes a material storage area 11 and a working area 12, and the material storage area 11 is separated from the working area 12 by a partition 13, which is used to prevent the unprocessed iron core from falling into the working area 12 and bringing trouble to the worker and the normal assembly of the device, and at the same time, when the worker connects the device to an external power supply, the output ends of two driving motors 43 are controlled to rotate so as to drive two traveling gears 44 installed on each output end to rotate, each traveling gear 44 contacts with the corresponding traveling rack 32 during the rotation process, so that the moving base 41 can be driven to move horizontally by the operation of the driving motor 43, thereby realizing the movement of the traversing mechanism 4, when the traversing mechanism 4 moves to a target position preset by the worker, the worker conveys compressed air into four air cylinders 71 communicated with the external air source, and then the output of four cylinders 71 is controlled to stretch out and draw back to control snatchs mechanism 8 and goes up and down, and then alright snatch or put down the iron core, realize not having manual operation alright carry out lamination processing to the iron core, labour saving and time saving, the staff normal work of being convenient for, and ensure the quality and the precision of iron core lamination, saved a large amount of labour cost for the mill, the continuation development of the iron core lamination of being convenient for.
Referring to fig. 1-2, further, each of the traveling mechanisms 3 includes a cross bar 31 and two traveling racks 32, the two traveling racks 32 are symmetrically distributed along the width direction of the upper surface of the corresponding cross bar 31, the bottom of each of the two traveling racks 32 is fixedly connected to the upper surface of the corresponding cross bar 31, the length of each of the two traveling racks 32 is equal to the length of the corresponding cross bar 31, the two ends of each of the two traveling racks are fixedly connected to a limit block 33, and the transverse moving mechanisms 4 are slidably connected to the upper portions of the two cross bars 31 through the traveling racks 32.
In this embodiment, two advancing racks 32 are symmetrically arranged above each cross rod 31, so that the driving motor 43 drives the corresponding moving seat 41 to horizontally move, the practicability of the device is improved, the normal work of a worker is facilitated, preferably, the worker can also set a sliding chute above the cross rod 31, and the sliding chute is fixedly connected with a pulley at the output end of the driving motor 43, so that another transmission mode of the device is realized, and more choices are provided for the daily work of the worker.
Referring to fig. 3, further, each of the two traverse mechanisms 4 includes a moving seat 41, an extension plate 42, a driving motor 43 and a traveling gear 44, the extension plate 42 is fixedly connected to one side wall of each of the two moving seats 41 far from the installation truss 5, the driving motor 43 is fixedly installed above each of the extension plates 42, output ends of the two driving motors 43 penetrate through the side wall of the corresponding moving seat 41 and extend into the corresponding moving seat 41, the two traveling gears 44 are respectively sleeved on the output ends of the two driving motors 43 along the length direction thereof, and the two traveling gears 44 at the output ends of the same driving motor 43 are respectively engaged with the traveling racks 32 on the corresponding cross bars 31.
In this embodiment, after the external power supply is connected to the driving motor 43, the output end of the driving motor 43 is controlled to rotate, the output end can drive the two advancing gears 44 on the output end to rotate in the rotating process, so that the advancing gears 44 can move left and right on the advancing rack 32 connected in a meshed mode, the two moving seats 41 can be controlled by the worker to move simultaneously, meanwhile, the extension plate 42 is fixedly installed on one side wall of the moving seat 41 in a welded mode, the structural strength of the extension plate 41 can be ensured, the driving motor 43 located on the extension plate can be conveniently and stably fixed, the driving motor 43 is prevented from falling, and the service life of the driving motor 43 is ensured.
Referring to fig. 3, further, two bearings 45 are rotatably connected to the output end of each driving motor 43, and the two bearings 45 are respectively and fixedly connected to two inner sidewalls of the movable base 41 that are symmetrically disposed.
In this embodiment, every driving motor 43 is located and corresponds all to set up two bearings 45 on the output in removing seat 41, and two bearings 45 respectively fixed mounting are on the both sides wall that removes seat 41 symmetry and set up, the effect lies in having made things convenient for the rotation of driving motor 43 output, reduced and remove the friction between the seat 41 lateral wall, the rotation efficiency has been improved, the horizontal migration who removes seat 41 has been convenient for, the life of driving motor 43 has also been prolonged simultaneously, the cost of maintenance change has been reduced, the use of giving the staff has improved great facility.
Referring to fig. 1, further, the longitudinal moving mechanism 7 includes four air cylinders 71, extension rods 72, a fixing plate 73 and a coupler 74, the four air cylinders 71 are vertically distributed on the upper surface of the mounting base 6 in a matrix manner, output ends of the four air cylinders 71 penetrate through the mounting base 6 and extend to the bottom of the mounting base 6, the bottom of the output end of each air cylinder 71 is fixedly connected with one end of each extension rod 72 through the coupler 74, the other ends of the four extension rods 72 are fixedly connected to the upper surface of the fixing plate 73, and the fixing plate 73 is fixedly connected with the grabbing mechanism 8.
In this embodiment, the staff is through behind the outside air supply with four cylinder 71 intercommunication, and then the output of controlling four cylinders 71 is flexible to guarantee that extension rod 73 through shaft coupling 74 fixed connection can drive and snatch mechanism 8 and go up and down, realize snatching and placing the iron core, improved work efficiency, satisfied the normal work demand of mill.
Referring to fig. 1, further, the gripping mechanism 8 includes a vacuum generator 82 and four vacuum suction cups 81, the four vacuum suction cups 81 are spaced and equally spaced apart from each other and are disposed on the lower surface of the fixing plate 73, the vacuum generator 81 is fixedly connected to the upper surface of the fixing plate 73, and the four vacuum suction cups 81 are all communicated with the vacuum generator 82.
In this embodiment, when the staff need snatch the iron core, place vacuum chuck 81 in the top that corresponds the iron core, make vacuum chuck 81 hug closely by absorbent iron core simultaneously, then, extract the air between vacuum chuck 81 and the iron core through vacuum generator 82, form the negative pressure, and then alright control vacuum chuck 81 is light snatchs the iron core and predetermines the operating position, then, destroy the negative pressure that forms through vacuum generator 82, the iron core that will be snatched by vacuum chuck 81 is placed and is predetermine the assembly position, accomplish snatching and the lamination to the iron core, and then made things convenient for staff's normal work.
Referring to fig. 1, further, four support legs 9 are fixedly connected to the lower surface of the working platform 1.
In this embodiment, through four landing legs 9, this device of support that can be fine prevents that it from taking place to turn on one's side, the condition of empting, has ensured the normal operating of this device, has made things convenient for user's use.
The utility model discloses a theory of operation and use flow: after the utility model is installed, the worker controls the output ends of the two driving motors 43 to rotate after the working elements in the device are respectively connected with an external power supply or an air supply, and then drives the traveling gear 44 on the traveling gear to engage and rotate on the traveling rack 32, thereby facilitating the worker to control the horizontal movement of the moving seat 41, ensuring the stability and timeliness of the movement, further, after the transverse moving mechanism 4 is moved to the material storage area 11, the worker controls the longitudinal moving mechanism 7 to drive the grabbing mechanism 8 to descend, and grab the iron core placed at the material storage area 11, then, the grabbing mechanism 8 is lifted, the transverse moving mechanism 8 is moved to the position to be processed, the grabbing mechanism 8 descends, and the iron core adsorbed by the grabbing mechanism 8 is placed at the designated position of the working area 12, so as to realize the lamination processing of the iron core, the device can grab four iron cores simultaneously, and then can accomplish the synchronous lamination of a plurality of iron cores in the same time, be convenient for improve work efficiency, and save staff's work load.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. The utility model provides an automatic lamination robot of transformer core which characterized in that: comprises a working platform (1);
the working platform (1) comprises a material storage area (11) and a working area (12), the material storage area (11) and the working area (12) are separated by a partition plate (13), the edge position of the upper surface of the working platform (1) is provided with four support columns (2) in a matrix vertical mode, two support columns (2) are arranged along the length direction of the working platform (1), advancing mechanisms (3) are erected between the two support columns (2), transverse moving mechanisms (4) are connected above the two advancing mechanisms (3) in a sliding mode, an installation truss (5) is fixedly connected between the two transverse moving mechanisms (4), a mounting seat (6) is fixedly connected to the outer side of the installation truss (5), a longitudinal moving mechanism (7) is fixedly connected to the mounting seat (6), and the longitudinal moving mechanism (7) penetrates through the mounting seat (6), and extends to the bottom of the mounting seat (6), and is fixedly connected with a grabbing mechanism (8) for grabbing the transformer core.
2. The automatic lamination robot for transformer cores according to claim 1, wherein: every advancing mechanism (3) all includes horizontal pole (31) and advances rack (32), it is provided with two to advance rack (32), and two it is along corresponding to advance rack (32) the upper surface width direction symmetric distribution of horizontal pole (31), and the equal fixed connection in bottom on the upper surface of horizontal pole (31), every the length of advancing rack (32) all with the length of horizontal pole (31) is unanimous, and the equal fixedly connected with stopper (33) in both ends, two the top of horizontal pole (31) all has sideslip mechanism (4) through advancing rack (32) sliding connection.
3. The automatic lamination robot for transformer cores according to claim 2, wherein: two sideslip mechanism (4) are all including removing seat (41), extension plate (42), driving motor (43) and gear (44) of marcing, two remove seat (41) and keep away from equal fixedly connected with extension plate (42) on the lateral wall of installation truss (5), and the equal fixed mounting in top of every extension plate (42) has driving motor (43), two the output of driving motor (43) all runs through and corresponds the lateral wall of removing seat (41) and extend to corresponding the inside of removing seat (41), and two all cup jointed two gear (44) of marcing along its length direction on the output of driving motor (43), and lie in two gear (44) of marcing on same driving motor (43) output and correspond respectively advance rack (32) meshing connection on horizontal pole (31).
4. The automatic lamination robot for transformer cores according to claim 3, wherein: every all rotate on the output of driving motor (43) and be connected with two bearings (45), and two bearing (45) fixed connection respectively is in remove on the two inside walls that seat (41) symmetry set up.
5. The automatic lamination robot for transformer cores according to claim 1, wherein: indulge and move mechanism (7) and include cylinder (71), extension rod (72), fixed plate (73) and shaft coupling (74), cylinder (71) are provided with four, and four cylinder (71) are the vertical distribution of matrix and are in on the upper surface of mount pad (6), and the output all runs through mount pad (6) and extend to the bottom of mount pad (6), every the output bottom of cylinder (71) all is through the one end of shaft coupling (74) fixedly connected with extension rod (72), and four the other end fixed connection of extension rod (72) is in on the upper surface of fixed plate (73), fixedly connected with snatchs mechanism (8) on fixed plate (73).
6. The automatic lamination robot for transformer cores according to claim 5, wherein: snatch mechanism (8) and include vacuum generator (82) and four vacuum chuck (81), four vacuum chuck (81) interval, equidistant distribution are in on the lower surface of fixed plate (73), just vacuum generator (82) fixed connection on the upper surface of fixed plate (73), four vacuum chuck (81) all with vacuum generator (82) intercommunication.
7. The automatic lamination robot for transformer cores according to claim 1, wherein: the lower surface of the working platform (1) is also fixedly connected with four supporting legs (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022909387.6U CN213845014U (en) | 2020-12-07 | 2020-12-07 | Automatic lamination robot for transformer core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022909387.6U CN213845014U (en) | 2020-12-07 | 2020-12-07 | Automatic lamination robot for transformer core |
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| Publication Number | Publication Date |
|---|---|
| CN213845014U true CN213845014U (en) | 2021-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022909387.6U Active CN213845014U (en) | 2020-12-07 | 2020-12-07 | Automatic lamination robot for transformer core |
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| CN (1) | CN213845014U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114473696A (en) * | 2022-01-20 | 2022-05-13 | 合肥元贞电力科技股份有限公司 | Automatic system for high-speed lamination of transformer core |
-
2020
- 2020-12-07 CN CN202022909387.6U patent/CN213845014U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114473696A (en) * | 2022-01-20 | 2022-05-13 | 合肥元贞电力科技股份有限公司 | Automatic system for high-speed lamination of transformer core |
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