CN213804363U - Uniform light rolling system - Google Patents
Uniform light rolling system Download PDFInfo
- Publication number
- CN213804363U CN213804363U CN202022579502.8U CN202022579502U CN213804363U CN 213804363 U CN213804363 U CN 213804363U CN 202022579502 U CN202022579502 U CN 202022579502U CN 213804363 U CN213804363 U CN 213804363U
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- Prior art keywords
- dyeing
- roller
- guide roller
- cloth guide
- cloth
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- 238000005096 rolling process Methods 0.000 title claims abstract description 55
- 238000004043 dyeing Methods 0.000 claims abstract description 155
- 239000004744 fabric Substances 0.000 claims abstract description 105
- 239000010865 sewage Substances 0.000 claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims description 32
- 238000007599 discharging Methods 0.000 claims description 10
- 238000009987 spinning Methods 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 7
- 230000003466 anti-cipated effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000004753 textile Substances 0.000 abstract description 2
- 125000006850 spacer group Chemical group 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 20
- 239000007921 spray Substances 0.000 description 9
- 238000009980 pad dyeing Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000979 synthetic dye Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses an even system of lightly rolling belongs to textile fabric production technical field, including even lightly rolling device body, even lightly rolling device sewage case, dye liquor groove, the first guide roller of dyeing, dyeing second guide roller, advance cloth driving roller, dyeing third guide roller, the first spreader roll of dyeing, dyeing electric cabinet, the first spacer roll that moves about of dyeing, the first smooth roll of dyeing, the second spreader roll of dyeing, dyeing fourth guide roller, the second roller that moves about of dyeing, dyeing second smooth roll, play cloth driving roller. The utility model discloses an even light rolling system, by two sets of two vertical range of mangle rolls that move about, enable to produce even line pressure in the full width of nip and obtain the even effect of fabric breadth to mangle to obtain the line pressure that required nip left and right equals, reach the even liquid rate of taking of anticipated fabric dip-dyeing, thereby reach the mesh of no colour difference.
Description
Technical Field
The utility model relates to an even system of lightly rolling is applicable to the dyeing machine, belongs to textile fabric production technical field.
Background
In the traditional dyeing industry, a continuous pad dyeing machine generally comprises a padding device, drying equipment, an air steam box, a baking oven, washing equipment and the like. The padding device comprises a frame, a cloth feeding roller, a cloth discharging roller, a padding liquid groove, a roller and the like which are rotationally connected with the frame, wherein the roller is used for padding redundant dye liquid on the fabric by adopting 2 or 3 rubber rollers.
The usual pad dyeing steps are: according to the type of the dye, the synthetic dye is used for dip-dyeing the chemical fiber fabric at a certain temperature, and after the dip-dyed fabric is pressed and dried, various performances of the fabric, such as dye-uptake, fixation rate, color fastness and the like, are detected.
The pad dyeing machine is very critical in selection, and the rolling of the roller can not only enable the dye to enter the fiber, but also enable the surface of the fabric to be flat and smooth in hand feeling.
The padding machines in the market at present generally work in a mode of extruding dye-impregnated fabrics by double rollers with rubber attached to the surfaces, but because the extruded rubber rollers are stained with dyes, the rollers enter the next working cycle if not cleaned in time, and the final detection result is influenced.
Although the washable pad dyeing machine appears in the existing market, the washing effect cannot be guaranteed, each pad dyeing machine with the washing effect does not have the function of saving water sources, and a large amount of water sources can be wasted by using a washing device at one time.
In addition, the conventional rubber roller is generally driven by air cylinders at two ends to roll, so that the middle part of the dyed fabric has darker color than the left and right colors due to insufficient rolling and high liquid content, and the dyed fabric has color difference.
Therefore, the uniform light rolling system is provided, which can generate uniform linear pressure in the whole width of a rolling point to obtain the effect of uniform fabric radial direction padding liquid, thereby obtaining the required linear pressure of the left, middle and right of the rolling point, achieving the expected uniform liquid carrying rate of fabric dip-pad dyeing and achieving no color difference, and becoming a technical problem which needs to be solved urgently in the technical field.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an even system of lightly rolling based on above-mentioned roll shortcoming, enable to produce even line pressure in the full width of nip and obtain the even effect of fabric breadth to the mangling to obtain the line pressure that required nip left and right equals, reach the even liquid rate of taking of anticipated fabric dip-dyeing, reach no colour difference.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an even light rolling system comprises an even light rolling device body, an even light rolling device sewage tank, a dye liquor tank, a first dyeing cloth guide roller, a second dyeing cloth guide roller, a cloth feeding transmission roller, a third dyeing cloth guide roller, a first dyeing spinning roller, a dyeing electric cabinet, a first dyeing moving mangle roller, a first dyeing smooth roller, a second dyeing spinning roller, a fourth dyeing cloth guide roller, a second dyeing moving mangle roller, a second dyeing smooth roller, a cloth discharging transmission roller, a first cleaning device and a second cleaning device; the sewage tank of the uniform lightly rolling device is positioned at the middle lower part of the uniform lightly rolling device body, the cloth feeding driving roller is positioned at the left lower part of the uniform lightly rolling device body, the dye bath is positioned at the left lower part of the uniform lightly rolling device body, the first dyeing cloth guide roller is positioned above the dye bath, the second dyeing cloth guide roller, the third dyeing cloth guide roller and the first dyeing spinning roller are sequentially arranged from bottom to top, then the first dyeing moving mangle roller and the first dyeing smooth roller are arranged side by side, then the second dyeing spinning roller and the fourth dyeing cloth guide roller are arranged above the first dyeing running mangle roller and the second dyeing smooth roller are arranged side by side, the first cleaning device and the second cleaning device are staggered from top to bottom, the cloth discharging driving roller is positioned at the upper right corner of the uniform lightly rolling device body, the dyeing electric cabinet is positioned at the right side of the uniform lightly rolling device body, and the dyeing electric cabinet is connected with the first cleaning device, the second cleaning device, the cloth feeding driving roller, the first cleaning device and the second cleaning device, The dyeing first cloth guide roller, the dyeing second cloth guide roller and the dyeing third cloth guide roller are connected, and a pair of pressurizing cylinders is respectively connected to two ends of the dyeing first moving mangle roller and two ends of the dyeing second moving mangle roller.
Preferably, the oil pressure in the dyeing first moving mangle roller and the dyeing second moving mangle roller is 1-2 bar.
Preferably, the air pressure in the pressurizing cylinder is kept between 1 bar and 3 bar.
Preferably, the linear speed of the dyeing first moving mangle roller and the dyeing second moving mangle roller is 0-35 m/min.
Preferably, the surfaces of the first dyeing smooth roller and the second dyeing smooth roller are processed by mirror polishing.
Compared with the prior art, the beneficial effects of the utility model include:
the utility model discloses an even light roll system, by two sets of two mangle roller vertical arrangements that move about, two stainless steel smooth rolls are chooseed for use to the passive mangle roller, the drive roll adopts two even rolls (mangle roller that moves about), oil pressure in the even roll keeps certain proportion with the atmospheric pressure of controlling the pressurized cylinder, produce even line pressure and obtain the even effect of fabric breadth to mangle in enabling the roll point full width, thereby obtain the required roll point left side, in, the line pressure that the right side equals, reach the even liquid rate of taking of anticipated fabric dip-dyeing, thereby reach the mesh of no colour difference.
In order to make the objects, technical solutions and advantages of the present invention clearer, the following description of the present invention with reference to the accompanying drawings and specific embodiments is intended to illustrate the present invention in further detail, but does not mean to limit the scope of the present invention.
Drawings
Fig. 1 is a schematic structural diagram of an even soft rolling system according to embodiment 1 of the present invention.
Names of main parts:
1 uniform light rolling device body and 2 uniform light rolling device sewage tank
3 dyeing tank 4 dyeing first cloth guide roller
5 dyeing the grey cloth to be dyed by the second cloth guide roller 6
7 advance cloth driving roller 8 first belt cleaning device
9 dyeing third cloth guide roller 10 dyeing first devillicating roller
11 dyeing electric cabinet 12 dyeing first running mangle roller
13 dyeing first smooth roller 14 dyeing second devillicating roller
15 dyeing fourth cloth guide roller 16 dyeing second floating mangle roller
17 dyeing second smooth roller 18 goes out cloth driving roller
19 second cleaning device
Detailed Description
Unless otherwise indicated, the apparatus and methods described in the embodiments of the present invention are all conventional in the art; unless otherwise indicated, the devices or components of the embodiments of the present invention are commercially available conventional devices or components, and their installation and connection are conventional in the art.
Example 1
As shown in fig. 1, is a schematic structural diagram of a uniform and light rolling system in embodiment 1 of the present invention; the device comprises a uniform lightly rolling device body 1, a uniform lightly rolling device sewage tank 2, a dye liquor tank 3, a dyeing first cloth guide roller 4, a dyeing second cloth guide roller 5, a grey cloth to be dyed 6, a cloth feeding driving roller 7, a first cleaning device 8, a dyeing third cloth guide roller 9, a dyeing first yarn dividing roller 10, a dyeing electric control box 11, a dyeing first moving mangle roller 12, a dyeing first smooth roller 13, a dyeing second yarn dividing roller 14, a dyeing fourth cloth guide roller 15, a dyeing second moving mangle roller 16, a dyeing second smooth roller 17, a cloth discharging driving roller 18 and a second cleaning device 19, wherein the dyeing first cloth guide roller is a dyeing first cloth dividing roller, the dyeing electric control box 12, the dyeing first moving mangle roller 13, the dyeing first smooth roller 14, the dyeing second yarn dividing roller 15, the dyeing fourth cloth guide roller 15, the dyeing second moving mangle roller 17, the dyeing second smooth roller 18, the cloth discharging driving roller 18 and the second cleaning device 19;
the even light rolling system comprises: the device comprises a uniform light rolling device body 1, a sewage tank 2 of the uniform light rolling device, a dye solution tank 3, a first dyeing cloth guide roller 4, a second dyeing cloth guide roller 5, grey cloth 6 to be dyed, a cloth feeding driving roller 7, a first cleaning device 8, a third dyeing cloth guide roller 9, a first dyeing spinning roller 10, a dyeing electric cabinet 11, a first dyeing moving liquid rolling roller 12, a first dyeing smooth roller 13, a second dyeing spinning roller 14, a fourth dyeing cloth guide roller 15, a second dyeing moving liquid rolling roller 16, a second dyeing smooth roller 17, a cloth discharging driving roller 18, a second cleaning device 19 and a pressurizing cylinder (not marked in the figure); the sewage tank 2 of the uniform soft rolling device is positioned at the middle lower part of the uniform soft rolling device body 1, the cloth feeding driving roller 7 is positioned at the left lower part of the uniform soft rolling device body 1, the dye solution tank 3 is positioned at the left lower part of the uniform soft rolling device body 1, the dyeing first cloth guide roller 4 is positioned above the dye solution tank 3, the dyeing second cloth guide roller 5, the dyeing third cloth guide roller 9 and the dyeing first cloth dividing roller 10 are sequentially arranged from bottom to top, then the dyeing first floating mangle roller 12 and the dyeing first smooth roller 13 are arranged side by side, then the dyeing second cloth dividing roller 14 and the dyeing fourth cloth guide roller 15 are arranged above, then the dyeing second floating mangle roller 16 and the dyeing second smooth roller 17 are arranged side by side, the first cleaning device 8 and the second cleaning device 19 are arranged in a vertically staggered manner, the cloth discharging driving roller 18 is positioned at the upper right corner of the uniform soft rolling device body 1, the dyeing electric control box 11 is positioned at the right side of the uniform soft rolling device body 1, the dyeing electric cabinet 11 is connected with a first cleaning device 8, a second cleaning device 19, a cloth feeding driving roller 7, a dyeing first cloth guide roller 4, a dyeing second cloth guide roller 5, a dyeing third cloth guide roller 9 and the like, and two ends of a dyeing first floating mangle roller 12 and two ends of a dyeing second floating mangle roller 16 are respectively connected with a pair of pressurizing cylinders;
the operation flow of the uniform soft rolling system is as follows: the method comprises the steps that a gray fabric 6 to be dyed enters a dye solution tank 3 through a fabric feeding transmission roller 7 and is uniformly colored, a first cleaning device 8 automatically replenishes water for the dye solution tank 3, the gray fabric which is completely colored enters a dyeing first moving mangle roller 12 and a dyeing first smooth roller 13 through a dyeing second cloth guide roller 5, a dyeing third cloth guide roller 9 and a dyeing first devillicating roller 10, the redundant dye solution is rolled off through a hydraulic moving mangle roller, after the gray fabric is discharged, a second cleaning device 19 uniformly sprays water to the surface of a cloth again, the gray fabric is fully soaked, the gray fabric sequentially passes through a dyeing second devillicating roller 14 and a dyeing fourth cloth guide roller 15, enters a dyeing second moving mangle roller 16 and a dyeing second smooth roller 17 and is uniformly pressed for the second time, the gray fabric is discharged through a fabric discharging transmission roller 18, sewage during color changing and cleaning is collected in a uniform lightly rolling sewage tank 2, and is pumped to the sewage tank when the designated liquid level is reached.
The first cleaning device 8 and the second cleaning device 19 comprise spray pipes and spray heads, the spray pipes are connected with the spray heads, the spray heads are atomizing spray heads, and a plurality of atomizing spray heads are arranged on the spray pipes at intervals.
The dye liquor tank 3 is a U-shaped dye liquor tank, the volume of the U-shaped dye liquor tank is 30 liters, while the volume of the conventional dye liquor tank is more than 80 liters, and the volume is reduced by more than 60 percent; the volume of the dye liquor tank is reduced, which is beneficial to the renewal of the dye liquor and the reduction of the residual liquor amount.
The oil pressure in the first moving mangle roll 12 and the second moving mangle roll 16 is 1-2 bar.
The air pressure in the pressurizing cylinder is kept at 1-3 bar.
The linear speed of the first moving mangle roller 12 and the second moving mangle roller 16 is 0-35 m/min.
The surfaces of the dyed first smooth roller 13 and the dyed second smooth roller 17 are mirror-polished.
The utility model discloses an even light rolling system has following advantage:
the utility model discloses an even light roll system, by two sets of two mangle roller vertical arrangements that move about, two stainless steel smooth rolls are chooseed for use to the passive mangle roller, the drive roll adopts two even rolls (mangle roller that moves about), oil pressure in the even roll keeps certain proportion with the atmospheric pressure of controlling the pressurized cylinder, produce even line pressure and obtain the even effect of fabric breadth to mangle in enabling the roll point full width, thereby obtain the required roll point left side, in, the line pressure that the right side equals, reach the even liquid rate of taking of anticipated fabric dip-dyeing, thereby reach the mesh of no colour difference.
The above description is only the specific implementation manner of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and the design of the present invention within the technical scope of the present invention.
Claims (5)
1. A uniform light rolling system is characterized in that: the device comprises a uniform soft rolling device body, a uniform soft rolling device sewage tank, a dye solution tank, a dyeing first cloth guide roller, a dyeing second cloth guide roller, a cloth feeding driving roller, a dyeing third cloth guide roller, a dyeing first yarn dividing roller, a dyeing electric cabinet, a dyeing first moving mangle roller, a dyeing first smooth roller, a dyeing second yarn dividing roller, a dyeing fourth cloth guide roller, a dyeing second moving mangle roller, a dyeing second smooth roller, a cloth discharging driving roller, a first cleaning device and a second cleaning device; the sewage tank of the uniform lightly rolling device is positioned at the middle lower part of the uniform lightly rolling device body, the cloth feeding driving roller is positioned at the left lower part of the uniform lightly rolling device body, the dye bath is positioned at the left lower part of the uniform lightly rolling device body, the first dyeing cloth guide roller is positioned above the dye bath, the second dyeing cloth guide roller, the third dyeing cloth guide roller and the first dyeing spinning roller are sequentially arranged from bottom to top, then the first dyeing moving mangle roller and the first dyeing smooth roller are arranged side by side, then the second dyeing spinning roller and the fourth dyeing cloth guide roller are arranged above the first dyeing running mangle roller and the second dyeing smooth roller are arranged side by side, the first cleaning device and the second cleaning device are staggered from top to bottom, the cloth discharging driving roller is positioned at the upper right corner of the uniform lightly rolling device body, the dyeing electric cabinet is positioned at the right side of the uniform lightly rolling device body, and the dyeing electric cabinet is connected with the first cleaning device, the second cleaning device, the cloth feeding driving roller, the first cleaning device and the second cleaning device, The dyeing first cloth guide roller, the dyeing second cloth guide roller and the dyeing third cloth guide roller are connected, and a pair of pressurizing cylinders is respectively connected to two ends of the dyeing first moving mangle roller and two ends of the dyeing second moving mangle roller.
2. The homogeneous soft rolling system of claim 1, wherein: and the oil pressure in the dyeing first movable mangle roller and the dyeing second movable mangle roller is 1-2 bar.
3. The homogeneous soft rolling system of claim 2, wherein: the air pressure in the pressurizing air cylinder is kept between 1 bar and 3 bar.
4. The homogeneous soft rolling system of claim 3, wherein: the linear speed of the dyeing first moving mangle roller and the dyeing second moving mangle roller is 0-35 m/min.
5. The homogeneous soft rolling system of claim 4, wherein: and the surfaces of the first dyeing smooth roller and the second dyeing smooth roller are subjected to mirror polishing treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022579502.8U CN213804363U (en) | 2020-11-10 | 2020-11-10 | Uniform light rolling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022579502.8U CN213804363U (en) | 2020-11-10 | 2020-11-10 | Uniform light rolling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213804363U true CN213804363U (en) | 2021-07-27 |
Family
ID=76966696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022579502.8U Expired - Fee Related CN213804363U (en) | 2020-11-10 | 2020-11-10 | Uniform light rolling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213804363U (en) |
-
2020
- 2020-11-10 CN CN202022579502.8U patent/CN213804363U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210727 |