CN213794735U

CN213794735U - Automatic welding equipment

Info

Publication number: CN213794735U
Application number: CN202022735284.2U
Authority: CN
Inventors: 姚锦华; 王春; 张波
Original assignee: Longkou Lijia Electric Co ltd
Current assignee: Longkou Lijia Electric Co ltd
Priority date: 2020-11-24
Filing date: 2020-11-24
Publication date: 2021-07-27
Anticipated expiration: 2030-11-24

Abstract

The utility model discloses an automatic welding equipment, including rack system, rack system's inside is equipped with forward and compresses tightly feed system, rack system's last surface mounting has linear bearing, side direction to compress tightly system, workstation operating system, welder feed system, work piece positioning system and upper side pressing system, install forward through M5X 12 allen key screw on linear bearing's the slider and compress tightly the system, the side direction light screen is installed through M6X 12 to the upper surface of side pressing system. The utility model relates to a simply, convenient to use has improved production efficiency, and the qualification rate of product is improved to 99.5% by original 85%, and welding quality is reliable and stable, has reduced the technical requirement to operating personnel, originally carries out the operation of deciding one's job to decide by experienced skilled technician, through the appropriate regulation to equipment, and other similar products do and accomplish the welding on this equipment.

Description

Automatic welding equipment

Technical Field

The utility model relates to an iron core is towards piece processing technology field, specifically is an automatic welding equipment.

Background

Manually arranging iron core punching sheets in order, then placing the iron core punching sheets on a welding station, pressing the iron core punching sheets by an air cylinder after removing hands, and welding the iron core punching sheets on one side by argon arc welding after pressing the iron core punching sheets by the air cylinder; after the welding is finished, the pressing air cylinder needs to be loosened, the workpiece is manually rotated by 180 degrees and placed on the welding station again and is pressed again, the other side of the welding is placed on the welding station after being manually arranged in order, the workpiece can be pressed by the air cylinder after the hand is removed, so that the iron core stamped steel is in a loose state and slightly pressed and displaced when the air cylinder is pressed, the arrangement of the iron core stamped steel is irregular, the welding is performed twice, and after one-time welding, the operation processes of loosening the air cylinder for taking the workpiece, rotating for the second time and pressing for the second time are needed; at the moment, the iron core only completes the welding of one side, the iron core punching sheet rebounds after being loosened, the welding seam is cracked, the welding qualification rate is low, the whole welding process can be completed by a series of complicated actions of an operator, the requirement on the skill of an operator is high, fingers can be crushed if misoperation occurs, and the work efficiency is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic welding equipment to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an automatic welding equipment, includes rack system, rack system's inside is equipped with forward and compresses tightly feed system, rack system's last surface mounting has linear bearing, side direction to compress tightly system, workstation operating system, welder feed system, work piece positioning system and upper side compression system, install forward through M5X 12 socket head cap screw on linear bearing's the slider and compress tightly the system, the side direction light screen is installed through M6X 12 to the upper surface of side compression system, welder clamping system is installed through M6X 16 socket head cap screw to the upper surface of welder feed system, be provided with forward shading system on the cylinder mounting panel of upper side compression system.

As a preferred embodiment of the present invention, the lateral compression system is mounted on the rack system by M8 × 65 socket head cap screws.

As a preferred embodiment of the present invention, the worktable lifting system is mounted on the frame system by M12 × 40 socket head cap screws.

As a preferred embodiment of the present invention, the workpiece positioning system is mounted on the rack system by M10 × 30 socket head cap screws.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the utility model relates to an automatic welding device, which is responsible for sending a positive pressure system to a corresponding station and ensuring that the positive pressure system is in a required position; the positive compression feeding system is mounted on the frame system by an M10X 25 socket head cap screw and driven by a cylinder to reciprocate. The positive compression system is responsible for compressing the iron cores in the front and back directions, so that the iron core punching sheets are ensured to be in close contact and consistent in thickness; the positive compression system is arranged on a slide block of the linear bearing through an M5 multiplied by 12 socket head cap screw and is moved to a required station by the positive compression feeding system; the lateral light shielding plate system is used for shielding strong light pollution on two sides of the equipment during welding; it was mounted on the upper compression system by M6 × 12. The forward shading system is responsible for shading the highlight pollution on the side of an equipment operator during welding, and for convenient operation, the shading plate is driven by the cylinder to move up and down repeatedly according to the action requirement to complete shading and opening actions; the positive shade system M8X 40 double-threaded screw is arranged on the cylinder mounting plate of the upper compression system. The lateral compression system applies compression force to the iron cores in the left and right directions under the condition that the forward compression system is not loosened, so that the iron cores are ensured to be arranged orderly; the lateral compression system is mounted on the rack system by M8 x 65 socket head cap screws. The working platform lifting system is properly regulated, so that the correct working welding seam position can be ensured; on the other hand, the welding device can meet the welding requirements of other models of products, and the universality of the device is increased; the worktable lifting system is arranged on the rack system through M12 multiplied by 40 socket head cap screws. The welding gun feeding system ensures that the welding gun moves accurately and reliably, and accurately positions parameters such as welding length, welding speed and the like, thereby ensuring stable and reliable welding quality. The gun feed system is mounted on the rack system by M6 × 25 socket head cap screws. The welding gun clamping system is responsible for clamping the argon arc welding guns in the left and right directions of the workpiece respectively, so that the argon arc welding guns are ensured to be positioned reliably and firmly and can be properly adjusted to meet the welding requirements of different products, and the universality of equipment is improved; the welding gun clamping system is arranged on the welding gun feeding system through M6 multiplied by 16 socket head cap screws. The workpiece positioning system accurately and reliably carries out the front and back, left and right, and up and down directions of the iron core, and has enough rigidity to bear pressing forces from the three directions; the workpiece positioning system is mounted on the rack system by M10 x 30 socket head cap screws. The upper side pressing system applies pressing force to the iron core in the up-down direction under the condition that the positive pressing system is not loosened, and the upper surface and the lower surface of the iron core are ensured to be arranged orderly; the upper compression system is mounted on the rack system by M12 × 25 socket head cap screws. The rack system is responsible for combining all the systems into a whole according to requirements; the universal caster wheels and the adjusting supports are arranged below the machine frame, and the movement and balance adjustment of the equipment are used. After the equipment is adopted, on one hand, the front and back directions, the left and right directions and the upper and lower directions are all compressed by the air cylinders and automatically arranged in order, the two sides of the iron core are simultaneously welded, the process that the air cylinders can compress the iron core after the original process needs to be removed is avoided, and all sides of the iron core are arranged very in order; in the other direction, the operation processes of cylinder loosening, part taking, rotation, secondary rotation and secondary pressing are not needed, so that the production efficiency is greatly improved, the production takt is improved to 15 parts per minute from 3 parts per minute originally, and the efficiency is improved by 5 times; the damage of the original welding process to the primary welding seam is thoroughly avoided, the qualification rate of the product is improved from original 85% to 99.5%, and the welding quality is stable and reliable; the skill requirement on operators is reduced, and the original skilled technicians with abundant experience carry out the operation of deciding duty by a fixed person; after the equipment is adopted, after parameters are set by a specially-assigned person, welding can be finished as long as a product is placed and a start button is pressed, and new staff can be competent for the operation of the working procedure; other similar products can be welded on the equipment through proper adjustment of the equipment.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic structural view of an automatic welding apparatus of the present invention;

FIG. 2 is a rear view of the present invention;

fig. 3 is an enlarged view of the structure of the utility model I.

In the figure: 1. the device comprises a rack system 2, a forward pressing system 3, a lateral pressing system 4, a workbench lifting system 5, a welding gun feeding system 6, a workpiece positioning system 7, an upper side pressing system 8, a forward pressing system 9, a lateral light shielding plate 10, a welding gun clamping system 11 and a forward light shielding system.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "connected" and "disposed" are to be interpreted broadly, and may be, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed; the utility model discloses in provide only supply the reference with the model of electrical apparatus. For those skilled in the art, different types of electrical appliances with the same function can be replaced according to actual use conditions, and for those skilled in the art, the specific meaning of the above terms in the present invention can be understood in specific situations.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides an automatic welding equipment, including rack system 1, rack system 1's inside is equipped with forward compression feed system 2, rack system 1's upper surface mounting has linear bearing, lateral compression system 3, workstation operating system 4, welder feed system 5, work piece positioning system 6 and upside compression system 7, install forward compression system 8 through M5X 12 socket head cap screw on linear bearing's the slider, lateral shading plate 9 is installed through M6X 12 to the upper surface of side compression system 3, welder clamping system 10 is installed through M6X 16 socket head cap screw to the upper surface of welder feed system 5, be provided with forward shading system 11 on the cylinder mounting panel of upside compression system 7.

Wherein the lateral compression system 3 is mounted on the rack system 1 by M8 × 65 socket head cap screws.

Wherein, the worktable lifting system 4 is installed on the rack system 1 by M12 × 40 socket head cap screws.

Wherein the workpiece positioning system is mounted on the rack system 1 by M10 × 30 socket head cap screws.

It should be noted that, during operation, the positive pressure system is sent to a corresponding station to ensure that the positive pressure system is at a required position; the positive compression feeding system is mounted on the frame system by an M10X 25 socket head cap screw and driven by a cylinder to reciprocate. The positive compression system is responsible for compressing the iron cores in the front and back directions, so that the iron core punching sheets are ensured to be in close contact and consistent in thickness; the positive compression system is arranged on a slide block of the linear bearing through an M5 multiplied by 12 socket head cap screw and is moved to a required station by the positive compression feeding system; the lateral light shielding plate system is used for shielding strong light pollution on two sides of the equipment during welding; it was mounted on the upper compression system by M6 × 12. The forward shading system is responsible for shading the highlight pollution on the side of an equipment operator during welding, and for convenient operation, the shading plate is driven by the cylinder to move up and down repeatedly according to the action requirement to complete shading and opening actions; the positive shade system M8X 40 double-threaded screw is arranged on the cylinder mounting plate of the upper compression system. The lateral compression system applies compression force to the iron cores in the left and right directions under the condition that the forward compression system is not loosened, so that the iron cores are ensured to be arranged orderly; the lateral compression system is mounted on the rack system by M8 x 65 socket head cap screws. The working platform lifting system is properly regulated, so that the correct working welding seam position can be ensured; on the other hand, the welding device can meet the welding requirements of other models of products, and the universality of the device is increased; the worktable lifting system is arranged on the rack system through M12 multiplied by 40 socket head cap screws. The welding gun feeding system ensures that the welding gun moves accurately and reliably, and accurately positions parameters such as welding length, welding speed and the like, thereby ensuring stable and reliable welding quality. The gun feed system is mounted on the rack system by M6 × 25 socket head cap screws. The welding gun clamping system is responsible for clamping the argon arc welding guns in the left and right directions of the workpiece respectively, so that the argon arc welding guns are ensured to be positioned reliably and firmly and can be properly adjusted to meet the welding requirements of different products, and the universality of equipment is improved; the welding gun clamping system is arranged on the welding gun feeding system through M6 multiplied by 16 socket head cap screws. The workpiece positioning system accurately and reliably carries out the front and back, left and right, and up and down directions of the iron core, and has enough rigidity to bear pressing forces from the three directions; the workpiece positioning system is mounted on the rack system by M10 x 30 socket head cap screws. The upper side pressing system applies pressing force to the iron core in the up-down direction under the condition that the positive pressing system is not loosened, and the upper surface and the lower surface of the iron core are ensured to be arranged orderly; the upper compression system is mounted on the rack system by M12 × 25 socket head cap screws. The rack system is responsible for combining all the systems into a whole according to requirements; the universal caster wheels and the adjusting supports are arranged below the machine frame, and the movement and balance adjustment of the equipment are used. After the equipment is adopted, on one hand, the front and back directions, the left and right directions and the upper and lower directions are all compressed by the air cylinders and automatically arranged in order, the two sides of the iron core are simultaneously welded, the process that the air cylinders can compress the iron core after the original process needs to be removed is avoided, and all sides of the iron core are arranged very in order; in the other direction, the operation processes of cylinder loosening, part taking, rotation, secondary rotation and secondary pressing are not needed, so that the production efficiency is greatly improved, the production takt is improved to 15 parts per minute from 3 parts per minute originally, and the efficiency is improved by 5 times; the damage of the original welding process to the primary welding seam is thoroughly avoided, the qualification rate of the product is improved from original 85% to 99.5%, and the welding quality is stable and reliable; the skill requirement on operators is reduced, and the original skilled technicians with abundant experience carry out the operation of deciding duty by a fixed person; after the equipment is adopted, after parameters are set by a specially-assigned person, welding can be finished as long as a product is placed and a start button is pressed, and new staff can be competent for the operation of the working procedure; through proper adjustment of the equipment, other similar products can be welded on the equipment; at present, 7 products of our company can be welded on the equipment.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. An automatic welding device comprises a rack system (1) and is characterized in that a positive pressing and feeding system (2) is arranged inside the rack system (1), the upper surface of the rack system (1) is provided with a linear bearing, a lateral pressing system (3), a workbench lifting system (4), a welding gun feeding system (5), a workpiece positioning system (6) and an upper side pressing system (7), a positive compression system (8) is arranged on the slide block of the linear bearing through an M5 multiplied by 12 hexagon socket head cap screw, the upper surface of the side compression system (3) is provided with a side light shield system (9) through M6 multiplied by 12, the upper surface of the welding gun feeding system (5) is provided with a welding gun clamping system (10) through M6 multiplied by 16 inner hexagon screws, and a cylinder mounting plate of the upper side pressing system (7) is provided with a forward shading system (11).

2. An automatic welding apparatus according to claim 1, characterized in that: the lateral compression system (3) is arranged on the rack system (1) through M8 multiplied by 65 socket head cap screws.

3. An automatic welding apparatus according to claim 1, characterized in that: the workbench lifting system (4) is arranged on the rack system (1) through M12 multiplied by 40 hexagon socket head cap screws.

4. An automatic welding apparatus according to claim 1, characterized in that: the workpiece positioning system is mounted on a rack system (1) through M10 multiplied by 30 socket head cap screws.