CN213781829U

CN213781829U - Automatic flat wire winding equipment

Info

Publication number: CN213781829U
Application number: CN202023099139.6U
Authority: CN
Inventors: 陈奇; 张燕
Original assignee: Shenzhen Pengdajin Electronic Equipment Co ltd
Current assignee: Shenzhen Pengdajin Electronic Equipment Co ltd
Priority date: 2020-12-21
Filing date: 2020-12-21
Publication date: 2021-07-23
Anticipated expiration: 2030-12-21

Abstract

The utility model discloses an automatic flat wire winding device; comprises an automatic flat wire winding machine, a feeding vibration disc and a winding releasing frame; the automatic flat wire winding machine comprises a case, a wire feeding mechanism, a wire winding mechanism, a closed magnetic core linear feeder and a material grabbing manipulator; the winding mechanism is used for automatically winding the flat wire rod which is horizontally conveyed forwards by the wire feeding mechanism outside the side column of the closed magnetic core; the effect is as follows: this application can be automatic accomplish wind to flat wire rod in order to form the coil outside closed magnetic core side post, embolia in advance to wind the relevant operation mode of good flat wire rod coil for traditional artifical manual, the improvement flat wire rod that can be great winds the operating efficiency to outside closed magnetic core side post, then make and realize the volume production fast, and the coil that winds to is accomplished by the machine is automatic, almost not exist and wind to warping the scheduling problem, make the shaping product defective rate low, and then, this application practicality is strong, excellent in use effect, make easily to popularize.

Description

Automatic flat wire winding equipment

Technical Field

The utility model relates to an automation equipment technical field, specifically say, relate to an automatic spooling equipment of flat line.

Background

Coils are one of the most common electronic components in electronic products, and conventional coils generally refer to a wire winding in a ring shape, and the most common coil applications are as follows: motors, inductors, transformers, loop antennas, and the like.

These coils are generally wound around a magnetic core, and the magnetic core has a closed magnetic core and an open magnetic core, for the open magnetic core, a winding machine commonly available on the market can be used to wind the coil in the slot thereof to form the coil, and for the closed magnetic core, because the closed magnetic core has a square structure, a winding machine commonly available on the market cannot wind the coil outside the side column thereof to form the coil.

At present, the method of winding outside the side column of the closed magnetic core is as follows: the coil winding method has the advantages that the coil is wound by the winding machine, the coil is sleeved into the closed magnetic core through manual operation for one circle, obviously, the efficiency is low, the mass production cannot be realized, the coil sleeved outside the side column of the closed magnetic core basically deforms due to manual operation drawing, the coil cannot be normally used when the coil deforms seriously, and the reject ratio is extremely high.

In the prior art, the wire used for winding the wire outside the side column of the closed magnetic core is generally a flat wire, and the wire is difficult to wind into a coil by using the existing winding machine due to the special shape of the wire instead of a tube.

Therefore, it is necessary to design an automatic winding machine capable of winding flat wire material to the outside of the closed magnetic core side pillar.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects of the prior art and provide an automatic flat wire winding device.

The utility model provides a technical scheme that prior art problem adopted is: the utility model provides a flat wire automatic winding equipment, includes flat wire automatic winding machine, flat wire automatic winding machine includes:

a chassis;

a wire feeding mechanism; the wire feeding mechanism is arranged on the case and used for horizontally feeding the flat wire forwards by preset thrust;

a winding mechanism; the winding mechanism is arranged on the case, is positioned at the front end of the wire feeding mechanism and is used for automatically winding the flat wire horizontally conveyed forwards by the wire feeding mechanism outside the side column of the closed magnetic core;

a closed magnetic core linear feeder; the closed magnetic core linear conveyor is arranged on the case along the left-right direction, is positioned on the left side of the winding mechanism and is used for linearly conveying the closed magnetic core to the winding mechanism, and is provided with a material taking hole at the upper part and a material inlet at the left side;

a material grabbing manipulator; grab material manipulator and locate quick-witted case is used for the warp the material taking mouth will the closed magnetic core that closed magnetic core straight line material conveyer straight line was carried snatchs extremely winding mechanism, and winding mechanism snatchs the side post after automatic winding to closed magnetic core side post outside with flat wire rod and around the closed magnetic core of good flat wire rod in order to carry out the unloading.

The above technical solution is further described as follows:

preferably, the automatic flat wire winding machine further comprises a blanking hopper;

the blanking hopper is arranged on the case and is positioned beside the winding mechanism and used for receiving a closed magnetic core of a flat wire wound on a side column grabbed by the grabbing manipulator.

Preferably, an installation plate is vertically and fixedly arranged on the upper end surface of the case along the front-back direction; a driving motor is fixedly arranged in the case along the left-right direction, and a transmission wheel belt extending to the right side of the mounting plate is fixedly sleeved outside a rotating shaft at the rear end of the driving motor;

the wire feeding mechanism comprises:

a first rotating bearing seat; the left end surface of the mounting plate is provided with a first fixing hole towards the right end surface; the first rotating bearing seat is arranged in the first fixing hole towards the right;

a first rotating shaft; the middle part of the first rotating shaft is fixedly sleeved in a bearing of the first rotating bearing seat, the left end of the first rotating shaft is fixedly sleeved with a first main wire clamping wheel and a second main wire clamping wheel which are adjacently arranged from left to right, and the right end of the first rotating shaft is fixedly sleeved with a first main driving wheel;

a second rotating bearing seat; a second fixing hole which is positioned right above the first fixing hole is formed in the left end surface of the mounting plate and faces the right end surface of the mounting plate; the second rotating bearing seat is rightwards arranged in the second fixing hole;

a second rotating shaft; the rear part of the second rotating shaft is fixedly sleeved in a bearing of the second rotating bearing seat, and a first auxiliary wire clamping wheel and a second auxiliary wire clamping wheel which are adjacently arranged are fixedly sleeved at the left end of the second rotating shaft from left to right; the first auxiliary wire clamping wheel is positioned right above the first main wire clamping wheel; the second auxiliary wire clamping wheel is positioned right above the second main wire clamping wheel;

a first wire clamping gap matched with the thickness of the flat wire is formed between the first main wire clamping wheel and the first auxiliary wire clamping wheel so as to convey the first flat wire forwards when the first main wire clamping wheel and the first auxiliary wire clamping wheel synchronously rotate;

a second wire clamping gap matched with the thickness of the flat wire is formed between the second main wire clamping wheel and the second auxiliary wire clamping wheel so as to convey the second flat wire forwards when the second main wire clamping wheel and the second auxiliary wire clamping wheel synchronously rotate;

preferably, the wire feeding mechanisms are provided with a plurality of groups, the plurality of groups of wire feeding mechanisms are sequentially arranged from back to front, and a synchronous pulley belt is sleeved between the first main driving wheels of every two adjacent groups of wire feeding mechanisms;

a plurality of wire supporting plates are fixedly arranged on the left side surface of the mounting plate in a flush manner from back to front; the wire supporting plates are staggered with the wire feeding mechanisms, and the upper end face of each wire supporting plate is provided with a first flat wire passing channel and a second flat wire passing channel downwards along the front-back direction; the first flat wire passing channels and the first wire clamping gaps are positioned on the same straight line; the second flat wire passing channels and the second wire clamping gaps are positioned on the same straight line;

a plurality of wire pressing plates which can be adjusted up and down are fixedly arranged on the left side surface of the mounting plate from back to front; the wire pressing plates are correspondingly positioned right above the wire supporting plates, and the lower bottom surfaces of the wire pressing plates are correspondingly abutted against the upper surface of a first flat wire passing through the first flat wire passing channel and the upper surface of a second flat wire passing through the second flat wire passing channel.

Preferably, the second fixing holes are all formed in a long strip shape and are vertically formed; a second rotating shaft which penetrates through the bearings of the second rotating bearing seats correspondingly penetrates through the second fixing holes and can move up and down along the corresponding second fixing holes;

the automatic flat wire winding machine further comprises a wire clamping gap adjusting component; the wire clamping gap adjusting member includes:

two sliding seats; the two sliding seats are oppositely arranged on the right side face of the mounting plate, are correspondingly positioned on the rear side of the rearmost wire feeding mechanism and the front side of the foremost wire feeding mechanism, and are respectively provided with a sliding groove along the vertical direction on the opposite surface;

a fixing frame; the fixed frame is arranged outside the second rotating bearing seats of the wire feeding mechanisms so as to fix the second rotating bearing seats into a whole, a screw hole is formed in the middle of the upper end face of the fixed frame downwards, and sliding blocks which can slide up and down and are clamped to the sliding grooves are fixedly arranged at the front end and the rear end of the fixed frame respectively;

a mounting seat; the mounting seat is fixedly arranged at the middle upper part of the right side surface of the mounting plate, is positioned above the fixing frame and is internally provided with a through hole which penetrates through the upper end surface and the lower end surface of the mounting seat and is opposite to the screw hole;

a screwing handle;

a shaft lever; the shaft rod penetrates through the through hole from top to bottom; the lower end of the screw rod is connected into the screw hole of the fixing frame in a threaded manner, and the upper end of the screw rod is fixedly provided with the screwing handle;

when the screwing handle is screwed, the fixing frame can slide up and down along the two sliding seats to drive the plurality of second rotating bearing seats to move up and down and drive the plurality of second rotating shafts to move up and down along corresponding positions of the plurality of second fixing holes so as to drive the plurality of first auxiliary wire clamping wheels and second auxiliary wire clamping wheels sleeved outside the left ends of the second rotating shafts to be adjustable in position up and down and enable the plurality of first wire clamping gaps and the plurality of second wire clamping gaps to be synchronously adjusted.

Preferably, the winding mechanism includes:

a fixed base; the fixed base is arranged on the upper end surface of the case and is positioned in front of the left side of the mounting plate;

a winding seat; a clamping groove for vertically inserting and fixing the closed magnetic core is formed in the middle of the upper end face of the winding seat downwards along the left-right direction; a first winding groove is formed in the left side of the upper end face of the winding seat downwards, the first winding groove comprises a first straight line section formed from back to front and a first arc section connected with the front end of the first straight line section, and the tail end of the first arc section is bent towards the left front edge of the upper notch of the clamping groove and is communicated with the upper notch of the clamping groove; a second winding groove is formed in the right side of the upper end face of the winding seat downwards, the second winding groove comprises a second straight line section formed from back to front and a second arc section connected with the front end of the second straight line section, and the tail end of the second arc section is bent towards the right front edge of the upper notch of the clamping groove and is communicated with the upper notch of the clamping groove; a concave step which is communicated with the clamping groove and is flush with the first winding groove and the second winding groove is formed in the upper end surface of the winding seat in the rear side direction of the clamping groove; the left-right length of the concave step is equal to the distance between the first straight line section and the second straight line section; a first inclined guide surface which is smoothly transited to the upper end surface of the winding seat is formed by leftward cutting on the left side of the concave step; a second inclined guide surface which is smoothly transited to the upper end surface of the winding seat is formed by cutting the right side of the concave step rightwards;

a wire inlet seat; the wire inlet seat is arranged on the rear upper part of the fixed base, and a first wire inlet channel and a second wire inlet channel are formed in the wire inlet seat along the front-back direction; the rear end of the first wire inlet channel is connected with a first wire clamping gap of the wire feeding mechanism at the foremost end, and the front end of the first wire inlet channel is connected with the rear end of a first straight line segment of the first wire winding groove; the rear end of the second wire inlet channel is connected with a second wire clamping gap of the wire feeding mechanism at the foremost end, and the front end of the second wire inlet channel is connected with the rear end of a second straight section of the second wire winding groove;

a first cover plate; the first cover plate is stacked on the left side of the upper end face of the winding seat to cover the first winding groove, and the middle of the right side face of the first cover plate is provided with a first semicircular arc-shaped notch groove which is used for exposing the left half part of the clamping groove to the left; when the closed magnetic core is inserted into the clamping groove, a certain winding gap is formed between the inner wall of the first half arc-shaped gap groove and the outer wall of the left half part of the closed magnetic core;

a first urging device; the first pushing device is arranged at the upper left part of the winding seat and is fixedly connected with the first cover plate so as to drive the first cover plate to move rightwards to open the first winding groove;

a second cover plate; the second cover plate is stacked on the right side of the upper end face of the winding seat to cover the second winding groove, and a second semi-circular arc-shaped notch groove for exposing the right half part of the clamping groove is formed in the middle of the right side face of the second cover plate rightwards; when the closed magnetic core is inserted into the clamping groove, a certain winding gap is formed between the inner wall of the second semi-arc notch groove and the outer wall of the right half part of the closed magnetic core;

a second pushing device; the second pushing device is arranged at the upper right part of the winding seat and is fixedly connected with the second cover plate so as to drive the second cover plate to move leftwards to open the second winding groove;

the first inclined guide surface and the inner wall of the first semicircular arc-shaped gap groove are used for guiding the first flat wire to spirally deviate in the vertical direction in the direction far away from the upper end surface of the winding seat after the first flat wire is sent out through the first arc section of the first winding groove, so that the first flat wire is spirally wound outside the left side column of the closed magnetic core clamped in the clamping groove in the vertical direction;

the second inclined guide surface and the inner wall of the second semicircular arc-shaped gap groove are used for guiding the second flat wire to spirally deviate in the direction which is far away from the upper end surface of the winding seat in the vertical direction after the second flat wire is sent out through the second arc section of the second winding groove, so that the second flat wire is spirally wound outside the right side column of the closed magnetic core which is clamped and fixed in the clamping groove in the vertical direction.

A lifting device; the lifting device is arranged on the fixed base, and the winding seat is fixedly arranged at the upper part of the lifting device; when the lifting device drives the winding seat to ascend, the winding seat is staggered with the wire inlet seat so as to drive the rear end of a first straight line segment of a first winding groove on the upper end surface of the winding seat to be staggered with the front end of a first wire inlet channel of the wire inlet seat to break a first flat wire pushed forwards through the first wire inlet channel, and drive the rear end of a second straight line segment of a second winding groove on the upper end surface of the winding seat to be staggered with the front end of a second wire inlet channel of the wire inlet seat to break a second flat wire pushed forwards through the second wire inlet channel.

Preferably, the material grabbing manipulator comprises:

a fixed mount; the fixed frame is erected at the right rear part of the upper end face of the case;

a left and right driving device; the left and right driving devices are arranged at the top of the fixed frame;

a first lifting cylinder; the first lifting cylinder is arranged on the left and right driving device downwards;

a first material grabbing clamp; the first material grabbing clamp is downwards arranged at the bottom of a cylinder rod of the first lifting cylinder;

a second lifting cylinder; the second lifting cylinder is downwards arranged on the left and right driving device and is arranged in parallel with the first lifting cylinder;

a second material grabbing clamp; the second material grabbing clamp is downwards arranged at the bottom of a cylinder rod of the second lifting cylinder and is arranged in parallel with the first material grabbing clamp.

Preferably, the device further comprises a closed magnetic core feeding vibration disc;

the closed magnetic core feeding vibration disc is arranged on the front left side of the case, is connected with a left side feeding hole of the closed magnetic core linear feeder and is used for directionally conveying the closed magnetic core to the closed magnetic core linear feeder.

Preferably, the winding release rack is further included;

the winding release rack comprises a rack arranged on the rear side of the case and a winding release device fixed on the rack; the winding releasing device is connected with the wire feeding mechanism and used for horizontally releasing the first flat wire and the second flat wire to the wire feeding mechanism.

Preferably, the winding releasing device comprises a first winding wheel for inserting and fixing the flat wire reel, a first rotating motor for driving the first winding wheel to rotate so as to release the first flat wire forward, a first guide wheel for guiding the first flat wire forward horizontally, a second winding wheel for inserting and fixing the second flat wire reel, a second rotating motor for driving the second winding wheel to rotate so as to release the second flat wire forward horizontally and a second guide wheel for guiding the second flat wire forward horizontally;

the top of the rack is provided with a first rotating seat and a second rotating seat along the left-right direction;

a first rotating rod is fixed in the first rotating seat in a rotatable manner, two ends of the first rotating rod extend out of the first rotating seat, one end of the first rotating rod is provided with a first rotating wheel, and the other end of the first rotating rod is coaxially connected to the first reel; a first transmission belt is fixedly sleeved between the rotating shaft of the first rotating motor and the first rotating wheel;

a second rotating rod is fixed in the second rotating seat in a rotatable manner, two ends of the second rotating rod extend out of the second rotating seat, a second rotating wheel is arranged at one end of the second rotating rod, and the other end of the second rotating rod is coaxially connected to the second winding wheel; a second transmission belt is fixedly sleeved between the rotating shaft of the second rotating motor and the second rotating wheel;

the first guide wheel and the second guide wheel are rotatably arranged on the frame.

The utility model has the advantages that:

one of the two-wire automatic winding equipment provided by the utility model comprises a flat wire automatic winding machine, a closed magnetic core feeding vibration disc and a winding releasing frame when in implementation, wherein the corresponding flat wire automatic winding machine comprises a wire feeding mechanism, a winding mechanism, a closed magnetic core linear material conveyor, a material grabbing manipulator and a blanking hopper, the arranged closed magnetic core feeding vibration disc and the closed magnetic core linear material conveyor which are connected together enable the application to automatically realize directional feeding of a closed magnetic core, the arranged winding releasing frame can automatically release the flat wire, the arranged wire feeding mechanism can automatically finish further conveying of the flat wire, the arranged winding mechanism can automatically finish winding the closed magnetic core side column to the flat wire, the arranged material grabbing manipulator is used for grabbing the closed magnetic core linearly conveyed by the closed magnetic core linear material conveyor to the winding mechanism, and wire winding mechanism snatchs the side post after automatic winding to outside closed magnetic core side post with the unloading extremely closed magnetic core of flat wire rod around to the unloading hopper, from this, even make this application really can accomplish the wire winding operation in outside closed magnetic core side post automatically, make for traditional artifical manual embolia wind in advance to the relevant operation mode of good flat wire rod coil, the operating efficiency that the improvement flat wire rod that can be great winds outside closed magnetic core side post, then make and realize the volume production fast, and the coil that winds to is accomplished by machine automation, there is hardly to wind to warping scheduling problem, make the shaping product defective rate low, and then, this application practicality is strong, excellent in use effect, make easily popularize.

Drawings

Fig. 1 is a schematic view of the overall structure of the automatic flat wire winding device of the present invention;

FIG. 2 is a schematic view of the overall structure of the automatic flat wire winding device of the present invention;

fig. 3 is a schematic view of the entire structure of the automatic flat wire winding machine according to the embodiment;

fig. 4 is an enlarged view of the wire feeding mechanism, the wire winding mechanism and the wire clamping gap adjusting member of the automatic flat wire winding machine according to the embodiment;

fig. 5 is a second enlarged view of the assembly of the wire feeding mechanism, the wire winding mechanism and the wire clamping gap adjusting member of the automatic flat wire winding machine according to the present embodiment;

fig. 6 is an enlarged view of the entire winding mechanism of the automatic flat wire winding machine according to the present embodiment;

FIG. 7 is a schematic diagram of the overall structure of the closed magnetic core in the present embodiment;

the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.

Reference numerals:

an automatic flat wire winding apparatus 1000;

an automatic flat wire winding machine 10;

a chassis 101;

a wire feeding mechanism 102;

a first rotation bearing 1021; a first rotating shaft 1022; a first primary capstan 10221; a second primary capstan 10222; a first primary drive wheel 10223; a second rotational bearing support 1023; a second rotating shaft 1024; a first secondary take-up pulley 10241; a second pair of pinch rollers 10242;

a winding mechanism 103;

a securing mount 1031; a winding seat 1032; a card-holding groove 10321; straight line segment 10322; a first circular arc segment 10323; a second straight line segment 10324; a second circular arc segment 10325; a recessed step 10326; a first inclined guide surface 10327; a second inclined guide surface 10328; a wire inlet seat 1033; a first incoming line channel 10331; a second incoming line channel 10332; a first cover plate 1034; a first half-circular-arc-shaped notch groove 10341; a first urging means 1035; a second cover plate 1036; a second semi-circular notch slot 10361; a second pushing means 1037; a lifting device 1038;

a closed magnetic core linear conveyor 104;

a material grabbing manipulator 105;

a fixing frame 1051; left and right driving devices 1052; a first lift cylinder 1053; a first gripper 1054; a second lift cylinder 1055; a second gripper 1056;

a discharge hopper 106;

a mounting plate 107;

a second securing aperture 1071;

a drive motor 108;

a drive pulley belt 109;

a timing belt 110;

a wire-supporting plate 111;

a first flat wire passing channel 1111; a second flat wire passing channel 1112;

a tension plate 112;

a wire-clamping gap adjustment member 113;

a slide mount 1131; a chute 11311; a fixing frame 1132; a slider 11321; mount 1133; a screw handle 1134; shaft 1135;

a closed magnetic core feeding vibration disc 20;

a wire winding release stand 30;

a frame 301; a first rotary seat 3011; a second rotary seat 3012; a first rotation rod 3013; a first pulley 3014; a first drive belt 3015; a second rotating rod 3016; a second pulley 3017; a second belt 3018;

a wire winding releasing device 302; a first reel 3021; a first rotating electrical machine 3022; a first guide wheel 3023; a second reel 3024; a second rotating electrical machine 3025; a second guide wheel 3026;

a closed magnetic core 2000;

side pillars 2001;

Detailed Description

The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, so as to clearly and intuitively understand the inventive substance of the present invention.

As shown in connection with fig. 1-7;

the utility model provides an automatic spooling equipment 1000 of flat line, including flat line automatic coil winding machine 10, flat line automatic coil winding machine 10 includes:

a chassis 101;

a wire feeding mechanism 102; the wire feeding mechanism 102 is arranged on the case 101 and used for horizontally feeding the flat wire forward with a preset thrust;

a winding mechanism 103; the winding mechanism 103 is arranged in the case 101, is positioned at the front end of the wire feeding mechanism 102, and is used for automatically winding the flat wire horizontally conveyed forwards by the wire feeding mechanism 102 outside the side column 2001 of the closed magnetic core 2000;

a closed magnetic core linear conveyor 104; the closed magnetic core linear conveyor 104 is arranged on the case 101 along the left-right direction, is positioned on the left side of the winding mechanism 103, and is used for linearly conveying the closed magnetic core 2000 to the winding mechanism 103, and is provided with a material taking port at the upper part and a material feeding port at the left side;

a material grabbing manipulator 105; the material grabbing manipulator 105 is arranged on the case 101, and is used for grabbing the closed magnetic core 2000 linearly conveyed by the closed magnetic core linear conveyor 104 to the winding mechanism 103 through the material taking port, and grabbing the closed magnetic core 2000 with the side column 2001 wound with the flat wire rod for blanking after the winding mechanism 103 automatically winds the flat wire rod to the outside of the side column 2001 of the closed magnetic core 2000.

Based on the above, it is clear that the present invention is mainly used as the automatic flat wire winding apparatus 1000 to automatically wind the flat wire outside the side pillar 2001 of the closed magnetic core 2000 when being implemented.

In the present application, the flat wire automatic winding machine 10 specifically includes a wire feeding mechanism 102, a wire winding mechanism 103, a closed magnetic core linear conveyor 104 and a material grabbing manipulator 105, so that the set closed magnetic core linear conveyor 104 enables the present application to automatically realize directional feeding of the closed magnetic core 2000, the set wire feeding mechanism 102 can automatically complete conveying of the flat wire, the set wire winding mechanism 103 can automatically complete winding to the flat wire outside the side column 2001 of the closed magnetic core 2000, and the set material grabbing manipulator 105 is used for grabbing the closed magnetic core 2000 linearly conveyed by the closed magnetic core linear conveyor 104 to the wire winding mechanism 103, and the wire winding mechanism 103 automatically winds the flat wire to the outside of the side column 2001 of the closed magnetic core 2000 and then grabs the side column 2001 to wind the closed magnetic core 2000 wound with the flat wire for blanking.

Therefore, even make this application really can accomplish the wire winding operation outside the side post 2001 of closed magnetic core 2000 automatically, make for traditional artifical manual embolia wind the relevant operation mode of good flat wire coil in advance, the operating efficiency that the flat wire rod of improvement that can be great wound to outside the side post 2001 of closed magnetic core 2000, then make and realize the volume production fast, and the coil that winds to is accomplished by machine automation, there is not nearly to wind to warping the scheduling problem, make the shaping product defective rate low.

Furthermore, the application has strong practicability and good use effect, and is easy to popularize.

Further, in the present application, the automatic flat wire winding machine 10 further includes a blanking hopper 106;

the unloading hopper 106 is located in the machine case 101, is located on the side of the winding mechanism 103, and is used for receiving the closed magnetic core 2000 wound with the flat wire rod by the side column 2001 grabbed by the grabbing manipulator 105, that is, in the present application, the grabbing manipulator 105 is used for grabbing the closed magnetic core 2000 linearly conveyed by the closed magnetic core linear conveyor 104 to the winding mechanism 103, and meanwhile, the unloading hopper 106 can also grab the closed magnetic core 2000 wound with the flat wire rod to the closed magnetic core 2000 after automatically winding the flat wire rod to the side column 2001 of the closed magnetic core 2000, so as to realize automatic unloading.

Therefore, the feeding of the semi-finished product of the closed magnetic core 2000 can be continuously carried out, the winding of the flat wire outside the side column 2001 of the closed magnetic core 2000 and the blanking of the finished product of the closed magnetic core 2000 can be carried out, the continuity of operation is good, and the production efficiency of the finished product of the closed magnetic core 2000 is high.

Furthermore, in the present technical solution, an installation plate 107 is vertically and fixedly disposed on the upper end surface of the chassis 101 along the front-back direction; a driving motor 108 is fixedly arranged in the case 101 along the left-right direction, and a transmission belt 109 extending to the right side of the mounting plate 107 is fixedly arranged outside a rotating shaft at the rear end of the driving motor 108;

in view of this, in the present application, the wire feeding mechanism 102 includes:

a first rotation bearing 1021; a first fixing hole is formed in the left end face of the mounting plate 107 towards the right end face of the mounting plate; the first rotating bearing seat 1021 is arranged at the first fixing hole rightwards;

a first rotating shaft 1022; the middle part of the first rotating shaft 1022 is fixedly sleeved in the bearing of the first rotating bearing seat 1021, the left end of the first rotating shaft is fixedly provided with a first main wire clamping wheel 10221 and a second main wire clamping wheel 10222 which are adjacently arranged from left to right, and the right end of the first rotating shaft is fixedly provided with a first main driving wheel 10223;

a second rotational bearing support 1023; a second fixing hole 1071 which is positioned right above the first fixing hole is formed in the left end surface of the mounting plate 107 towards the right end surface thereof; the second rotating bearing block 1023 is rightwards arranged in the second fixing hole 1071;

a second rotating shaft 1024; the rear part of the second rotating shaft 1024 is fixedly sleeved in the bearing of the second rotating bearing seat 1023, and the left end of the second rotating shaft is fixedly sleeved with a first auxiliary wire clamping wheel 10241 and a second auxiliary wire clamping wheel 10242 which are adjacently arranged from left to right; the first auxiliary wire clamping wheel 10241 is positioned right above the first main wire clamping wheel 10221; the second secondary yarn trapper 10242 is located directly above the second primary yarn trapper 10222;

a first wire clamping gap matched with the thickness of the flat wire is formed between the first main wire clamping wheel 10221 and the first auxiliary wire clamping wheel 10241 so as to convey the first flat wire forwards when the first main wire clamping wheel and the first auxiliary wire clamping wheel synchronously rotate;

a second wire clamping gap matched with the thickness of the flat wire is formed between the second main wire clamping wheel 10222 and the second auxiliary wire clamping wheel 10242 so as to convey the second flat wire forwards when the second main wire clamping wheel and the second auxiliary wire clamping wheel synchronously rotate;

further, in the present technical solution, the wire feeding mechanism 102 is provided with a plurality of sets, the plurality of sets of wire feeding mechanisms 102 are sequentially arranged from back to front, and a synchronous pulley 110 is respectively sleeved and fixed between the first main driving wheels 10223 of each two adjacent sets of wire feeding mechanisms 102;

a plurality of wire supporting plates 111 are fixedly arranged on the left side surface of the mounting plate 107 in a flush manner from back to front; the wire supporting plates 111 are staggered with the plurality of groups of wire feeding mechanisms 102, and the upper end surface of each wire supporting plate 111 is respectively provided with a first flat wire passing channel 1111 and a second flat wire passing channel 1112 along the front-back direction; the plurality of first flat wire passing channels 1111 and the plurality of first wire clamping gaps are positioned on the same straight line; the second flat wire passing channels 1112 and the second wire clamping gaps are in the same straight line;

a plurality of wire pressing plates 112 which can be adjusted up and down are fixedly arranged on the left side surface of the mounting plate 107 from back to front; the wire pressing plates 112 are correspondingly located right above the wire supporting plates 111, and the lower bottom surfaces of the wire pressing plates correspondingly abut against the upper surface of the first flat wire passing through the first flat wire passing channel 1111 and the upper surface of the second flat wire passing through the second flat wire passing channel 1112.

From the above, it should be noted that, in the specific implementation, the conventional closed magnetic core 2000 is generally in a square shape and has two side pillars 2001 to be wound to the flat wire, so in the present application, the wire feeding mechanism 102 is provided with two wire feeding paths; the first wire feeding path is as follows: a first wire clamping gap matched with the thickness of the flat wire is formed between the first main wire clamping wheel 10221 and the first auxiliary wire clamping wheel 10241 so as to convey the first flat wire forwards when the first main wire clamping wheel and the first auxiliary wire clamping wheel synchronously rotate; the second wire feeding path is as follows: a second wire clamping gap matched with the thickness of the flat wire is formed between the second main wire clamping wheel 10222 and the second auxiliary wire clamping wheel 10242 so as to convey the second flat wire forwards when the second main wire clamping wheel and the second auxiliary wire clamping wheel synchronously rotate;

therefore, the winding mechanism 103 can naturally wind the flat wire outside the two side posts 2001 of the closed magnetic core 2000 to form a coil, so that the production efficiency of the closed magnetic core 2000 finished product can be doubled, and the production efficiency of the closed magnetic core 2000 finished product can be greatly improved.

Meanwhile, based on the above, it is also clear that:

on the one hand, the wire feeding principle of the wire feeding mechanism 102 is that the wire is fed in a mode that the roller piece rolls reversely by feeding, so that the wire feeding effect is excellent, the wire itself is not easy to wear, and the wire can keep better integrity in the conveying process.

On the other hand, because the wire feeding mechanism 102 has a plurality of sets, the plurality of sets of the wire feeding mechanisms 102 are sequentially arranged from back to front, and a synchronous pulley 110 is respectively sleeved between the first main driving wheels 10223 of every two adjacent sets of the wire feeding mechanisms 102, the driving motor 108 can drive the plurality of sets of the wire feeding mechanisms 102 to synchronously work to complete wire feeding, so that the use cost of the motor can be greatly saved.

Moreover, when the multiple groups of wire feeding mechanisms 102 work synchronously, the flat wire is conveyed more stably and reliably in a labor-saving manner.

In addition, because in this application the mounting panel 107 left side face is flushed from back to front and is set firmly polylith and multiunit send the wire layer board 111 of the crossed setting of line mechanism 102, and the polylith has set firmly a line ball board 112 respectively on the wire layer board 111, and corresponding polylith wire layer board 111 up end has seted up first flat wire crossing passageway 1111 and second flat wire crossing passageway 1112 along the fore-and-aft direction downwards respectively, and is a plurality of first flat wire crossing passageway 1111 is on the same straight line with a plurality of first double-layered line clearance is in, and is a plurality of second flat wire crossing passageway 1112 is on the same straight line with a plurality of second double-layered line clearance department, from this, makes the flat wire spacing nature good in transportation process, and the guidance quality is good for difficult the deviation that sends.

Further, in the present application, the second fixing holes 1071 are all formed in a long shape and are vertically formed; a plurality of second rotating shafts 1024 penetrating through the bearings of the second rotating bearing seats 1023 correspondingly penetrate through the plurality of second fixing holes 1071 and can move up and down along the corresponding plurality of second fixing holes 1071;

based on this, the automatic flat wire winding machine 10 of the present application further includes a wire clamping gap adjusting member 113; the wire clamping gap adjusting member 113 includes:

two sliding seats 1131; the two sliding seats 1131 are oppositely arranged on the right side surface of the mounting plate 107, are correspondingly positioned on the rear side of the rearmost wire feeding mechanism 102 and the front side of the foremost wire feeding mechanism 102, and are respectively provided with a sliding groove 11311 along the vertical direction on the opposite surface;

a fixing frame 1132; the fixing frame 1132 is framed outside the second rotating bearing seats 1023 of the wire feeding mechanisms 102, so that the second rotating bearing seats 1023 are fixed into a whole, a screw hole is formed downwards in the middle of the upper end face of the fixing frame 1132, and sliding blocks 11321 which can slide up and down and are clamped to the sliding grooves 11311 are fixedly arranged at the front end and the rear end of the fixing frame 1132 respectively;

mount 1133; the mounting seat 1133 is fixedly arranged at the middle upper part of the right side surface of the mounting plate 107, is positioned above the fixing frame 1132, and is internally provided with a through hole which penetrates through the upper and lower end surfaces of the mounting seat and is opposite to the screw hole;

a screw handle 1134;

shaft 1135; the shaft 1135 passes through the via hole from top to bottom; the lower end of the fixing frame is in threaded connection with the screw hole of the fixing frame 1132, and the upper end of the fixing frame is fixedly provided with the screwing handle 1134;

therefore, when the screwing handle 1134 is screwed, the fixing frame 1132 can slide up and down along the two sliding seats 1131 to drive the plurality of second rotating bearing seats 1023 to move up and down and drive the plurality of second rotating shafts 1024 to move up and down along the corresponding positions of the plurality of second fixing holes 1071, so as to drive the plurality of first auxiliary wire clamping wheels 10241 and second auxiliary wire clamping wheels 10242 which are sleeved outside the left ends of the second rotating shafts 1024 to be adjustable in up and down positions, so that the sizes of the plurality of first wire clamping gaps and the sizes of the plurality of second wire clamping gaps can be synchronously adjusted.

Therefore, when the upper and lower positions of the first auxiliary wire clamping wheel 10241 and the second auxiliary wire clamping wheel 10242 are adjustable, the sizes of the first wire clamping gaps and the second wire clamping gaps can be synchronously adjusted, so that flat wires with different thicknesses can be clamped between the first auxiliary wire clamping wheel 10241 and the second auxiliary wire clamping wheel 10242, the flat wires with different thicknesses can be clamped and pushed forwards, the wire clamping device is flexible to use and strong in adaptability, the wire clamping plate 112 can move up and down, the gaps between the wire clamping plate 112 and the wire supporting plate 111 can be adjusted, and the wire is good in limitation and cannot be pressed too tightly to cause poor conveying performance.

Specifically, a strip-shaped groove may be vertically formed in each wire pressing plate 112, a fastening bolt may be screwed into the corresponding strip-shaped groove to the mounting plate 107, and the vertical position of the corresponding wire pressing plate 112 may be adjusted by unscrewing the corresponding fastening bolt.

Still further, in this embodiment, the winding mechanism 103 of the present application includes:

a securing mount 1031; the fixing base 1031 is mounted on the upper end surface of the case 101 and positioned in front of the mounting plate 107;

a winding seat 1032; a clamping groove 10321 for vertically inserting and fixing the closed magnetic core 2000 is formed downwards in the middle of the upper end face of the winding seat 1032 in the left-right direction; the depth of the clamping groove 10321 is slightly larger than the thickness of the bottom of the closed magnetic core 2000; a first winding groove is formed in the left side of the upper end face of the winding seat 1032 in a downward mode, the first winding groove comprises a first straight line section 10322 formed from back to front and a first circular arc section 10323 connected with the front end of the first straight line section 10322, and the tail end of the first circular arc section 10323 is bent towards the left front edge of an upper notch of the clamping groove 10321 and is communicated with the upper notch of the clamping groove 10321; a second winding groove is formed in the right side of the upper end face of the winding seat 1032 in a downward direction, the second winding groove comprises a second straight line section 10324 formed from back to front and a second circular arc section 10325 connected with the front end of the second straight line section 10324, and the tail end of the second circular arc section 10325 is bent towards the right front edge of the upper notch of the clamping groove 10321 and is communicated with the upper notch of the clamping groove 10321; a concave step 10326 which is communicated with the clamping groove 10321 and is flush with the first winding groove and the second winding groove is formed in the upper end surface of the winding seat 1032 in the rear side direction of the clamping groove 10321; the left-right length of the concave step 10326 is equal to the distance between the first straight line segment 10322 and the second straight line segment 10324; the left side of the concave step 10326 is cut leftwards to form a first inclined guide surface 10327 which smoothly transitions to the upper end surface of the winding seat 1032; the right side of the concave step 10326 is cut rightwards to form a second inclined guide surface 10328 which is smoothly transited to the upper end surface of the winding seat 1032;

a wire inlet seat 1033; the wire inlet seat 1033 is installed at the rear upper part of the fixing base 1031, and a first wire inlet channel 10331 and a second wire inlet channel 10332 are arranged in the wire inlet seat along the front-back direction; the rear end of the first wire inlet channel 10331 is connected with the first wire clamping gap of the wire feeding mechanism 102 at the foremost end, and the front end is connected with the rear end of the first straight line 10322 of the first wire winding groove; the rear end of the second wire inlet channel 10332 is connected with the second wire clamping gap of the wire feeding mechanism 102 at the foremost end, and the front end is connected with the rear end of the second straight line section 10324 of the second wire winding groove;

a first cover plate 1034; the first cover plate 1034 is stacked on the left side of the upper end surface of the winding seat 1032 to cover the first winding groove, and the middle of the right side surface of the first cover plate 1034 is opened leftward to form a first half arc-shaped notch 10341 exposing the left half of the fastening groove 10321; when the closed magnetic core 2000 is inserted into the clamping groove 10321, a certain winding gap is formed between the inner wall of the first half arc-shaped notch groove 10341 and the outer wall of the left half part of the closed magnetic core 2000;

a first urging means 1035; the first pushing device 1035 is installed at the upper left portion of the winding seat 1032 and is fixedly connected with the first cover plate 1034 so as to drive the first cover plate 1034 to move rightwards to open the first winding slot;

a second cover plate 1036; the second cover plate 1036 is stacked on the right side of the upper end surface of the winding base 1032 to cover the second winding slot, and a second semi-circular notch 10361 is formed in the middle of the right side surface of the second cover plate 1036 to expose the right half of the fastening slot 10321; when the closed magnetic core 2000 is inserted into the fastening slot 10321, a certain winding gap is formed between the inner wall of the second semi-circular notch 10361 and the outer wall of the right half of the closed magnetic core 2000;

a second pushing means 1037; the second pushing device 1037 is mounted at the upper right portion of the winding base 1032 and is fixedly connected to the second cover 1036 to drive the second cover 1036 to move leftward to open the second winding slot;

the first inclined guide surface 10327 and the inner wall of the first semicircular arc-shaped notch groove 10341 are configured to guide the first flat wire to spirally deflect in a direction away from the upper end surface of the winding seat 1032 in the vertical direction after the first flat wire is sent out through the first arc section 10323 of the first winding groove, so that the first flat wire is spirally wound outside the left side column 2001 of the closed magnetic core 2000 clamped in the clamping groove 10321 in the vertical direction;

the second inclined guiding surface 10328 and the inner wall of the second semi-circular notch 10361 are used to guide the second flat wire to spirally deviate in the direction away from the upper end surface of the winding seat 1032 in the vertical direction after the second flat wire is sent out through the second circular arc 10325 of the second winding slot, so that the second flat wire is spirally wound outside the right side column 2001 of the closed magnetic core 2000 clamped in the clamping slot 10321 in the vertical direction.

A lifting device 1038; the lifting device 1038 is mounted on the fixing base 1031, and the winding seat 1032 is fixedly arranged at the upper part of the lifting device; when the lifting device 1038 drives the winding seat 1032 to ascend, the winding seat 1032 is dislocated with the wire inlet seat 1033 to drive the rear end of the first straight line 10322 of the first winding slot on the upper end surface of the winding seat 1032 to dislocate with the front end of the first wire inlet channel 10331 of the wire inlet seat 1033 to break off the first flat wire pushed forward through the first wire inlet channel 10331, and drive the rear end of the second straight line 10324 of the second winding slot on the upper end surface of the winding seat 1032 to dislocate with the front end of the second wire inlet channel 10332 of the wire inlet seat 1033 to break off the second flat wire pushed forward through the second wire inlet channel 10332.

In this embodiment, the first pushing device 1035 and the second pushing device 1037 are preferably pushing cylinders or screw rod transmission linear modules arranged along the left-right direction; the lifting device 1038 is preferably a lifting cylinder or a screw rod transmission linear module arranged along the up-down direction.

From the above, it can be understood that, when the winding mechanism 103 winds the first flat wire and the second flat wire to the two side columns 2001 of the closed magnetic core 2000 respectively, the specific operation principle is substantially:

s1, inserting and fixing the closed magnetic core 2000, which needs to wind flat wires around the two side posts 2001, in the clamping slot 10321, so that the two side posts 2001 are opposite left and right, pushing the first cover plate 1034 to cover the first winding slot by the first pushing device 1035, and pushing the second cover plate 1036 to cover the second winding slot by the second pushing device 1037, at this time, the first half arc-shaped notch 10341 opened in the middle of the right side surface of the first cover plate 1034 to the left does not block the left half of the clamping slot 10321, and the second half arc-shaped notch 10361 opened in the middle of the left side surface of the second cover plate 1036 to the right does not block the right half of the clamping slot 10321, so that the closed magnetic core 2000 inserted and fixed in the clamping slot 10321 is exposed;

s2, starting the wire feeding mechanism 102, and when the first flat wire is fed by the wire feeding mechanism 102 and then fed to the first inclined guiding surface 10327, the first flat wire will travel along the first inclined guiding surface 10327 while continuing to travel along the inner wall of the first semicircular arc-shaped notch 10341, so that the first flat wire can be finally formed into a spiral shape by being deflected, and when the first flat wire is continuously fed forward, the first flat wire can be guided by the first inclined guiding surface 10327 and the inner wall of the first semicircular arc-shaped notch 10341 together, and then be spirally deflected in a direction away from the upper end surface of the wire winding base 1032, so that the first flat wire can be finally spirally wound outside the side pillar 2001 on the left side of the closed magnetic core 2000;

similarly, after being fed by the wire feeding mechanism 102, a second flat wire may be fed into the second wire winding slot, and when being fed out by the second arc section 10325 of the second wire winding slot and then being fed to the second inclined guide surface 10328, the second flat wire may run along the second inclined guide surface 10328 while continuing to run along the inner wall of the second half-arc notch 10361, so as to be finally formed into a spiral shape by being deflected, and when being continuously fed forward, the second flat wire may be guided by the second inclined guide surface 10328 and the inner wall of the second half-arc notch 10361 together, and then be spirally deflected in a direction away from the upper end surface of the wire winding seat 1032, so as to be finally spirally wound outside the side pillar 2001 on the right side of the closed magnetic core 2000;

s3, after the flat wires are wound around the left and right side posts 2001 of the closed magnetic core 2000 for a certain number of turns, the lifting device 1038 is used to drive the winding seat 1032 to instantly and rapidly ascend, at this time, the winding seat 1032 will be dislocated with the wire inlet seat 1033 to drive the rear end of the first straight line 10322 of the first winding slot on the upper end surface of the winding seat 1032 to dislocate with the front end of the first wire inlet channel 10331 of the wire inlet seat 1033 to break the first flat wire pushed forward through the first wire inlet channel 10331, and drive the rear end of the second straight line 10324 of the second winding slot on the upper end surface of the winding seat 1032 to dislocate with the front end of the second wire inlet channel 32 of the wire inlet seat 1033 to break the second flat wire 103pushed forward through the second wire inlet channel 10332.

In this way, the winding of the coil around the left side leg 2001 and the right side leg 2001 of the closed magnetic core 2000 is completed.

It should be added that, in this embodiment, the material grabbing manipulator 105 includes:

a fixing frame 1051; the fixed frame 1051 is erected at the right rear part of the upper end surface of the case 101;

left and right driving devices 1052; the left and right driving devices 1052 are arranged at the top of the fixed frame 1051;

a first lift cylinder 1053; the first lifting cylinder 1053 is installed downward on the left and right driving device 1052;

a first gripper 1054; the first material grabbing clamp 1054 is downwards arranged at the bottom of the cylinder rod of the first lifting cylinder 1053;

a second lift cylinder 1055; the second elevation cylinder 1055 is installed to face downward on the left and right driving device 1052, and is arranged in parallel with the first elevation cylinder 1053;

a second gripper 1056; the second material gripping clamp 1056 is downwardly mounted at the bottom of the cylinder rod of the second lifting cylinder 1055 and is arranged in parallel with the first material gripping clamp 1054.

Based on this, in this application, the closed magnetic core linear conveyor 104 and the blanking hopper 106 are also arranged in parallel, and when the left and right driving device 1052 drives the first lifting cylinder 1053 and the second lifting cylinder 1055 to move leftwards synchronously, the first material grabbing clamp 1054 can be driven to be located right above the closed magnetic core linear conveyor 104, and the second material grabbing clamp 1056 can be driven to be located right above the blanking hopper 106 synchronously.

Therefore, it can be seen that the material grabbing manipulator 105 of the present application is provided with two sets of material grabbing members, specifically, the material grabbing members include the first material grabbing clamp 1054 and the second material grabbing clamp 1056, after the coils on the left side column 2001 and the right side column 2001 of the previous closed magnetic core 2000 are wound to the end, the material grabbing members can grab the material through the second material grabbing clamp 1056 and send the material to the blanking hopper 106, and synchronously, the next closed magnetic core 2000 to be wound to the coil outside the side column 2001 in the closed magnetic core linear feeder 104 can be grabbed upwards through the first material grabbing clamp 1054 and further sent to the clamping groove 10321 of the winding mechanism 103, so that the time for transferring the incoming material can be greatly saved, the continuous operation efficiency of the present application for winding the coil outside the side column of the closed magnetic core 2000 to the coil 2001 is greatly improved, and the present application is more effective in use.

It is further added that, in the specific implementation, the present application further includes a closed magnetic core feeding vibration disc 20;

the feeding vibration disc 20 for the closed magnetic core is arranged on the front left side of the case 101, is connected with a feeding hole on the left side of the linear conveyor 104 for the closed magnetic core, and is used for directionally conveying the closed magnetic core 2000 to the linear conveyor 104 for the closed magnetic core.

Therefore, the directional conveying device has the function of directional conveying of the closed magnetic core 2000, the manual operation of righting the device and putting the device into the closed magnetic core linear conveyor 104 is omitted, and the labor cost can be greatly saved.

Furthermore, in the present technical solution, the present application further includes a wire winding release stand 30;

the wire winding release rack 30 comprises a rack 301 arranged at the rear side of the case 101 and a wire winding release device 302 fixed on the rack 301; the winding releasing device 302 is connected to the wire feeding mechanism 102 for horizontally releasing the first and second flat wires to the wire feeding mechanism 102.

Specifically, in the present application, the winding releasing device 302 includes a first winding wheel 3021 for inserting a flat wire reel, a first rotating motor 3022 for driving the first winding wheel 3021 to rotate to release the first flat wire forward, a first guide wheel 3023 for guiding the first flat wire horizontally forward, a second winding wheel 3024 for inserting a second flat wire reel, a second rotating motor 3025 for driving the second winding wheel 3024 to rotate to release the second flat wire forward, and a second guide wheel 3026 for guiding the second flat wire horizontally forward;

a first rotating seat 3011 and a second rotating seat 3012 are arranged on the top of the machine frame 301 along the left-right direction;

a first rotating rod 3013 is fixed in the first rotating seat 3011 in a rotatable manner, and both ends of the first rotating rod 3013 extend out of the first rotating seat 3011, wherein one end of the first rotating rod 3013 is provided with a first rotating wheel 3014, and the other end is coaxially connected to the first reel 3021; a first transmission belt 3015 is sleeved between the rotating shaft of the first rotating motor 3022 and the first rotating wheel 3014;

a second rotating rod 3016 is fixed in the second rotating seat 3012 in a rotatable manner, and both ends of the second rotating rod 3016 extend out of the second rotating seat 3012, wherein one end of the second rotating rod 3016 is provided with a second rotating wheel 3017, and the other end is coaxially connected to the second winding wheel 3024; a second driving belt 3018 is fixedly sleeved between the rotating shaft of the second rotating motor 3025 and the second rotating wheel 3017;

the first guide wheel 3023 and the second guide wheel 3026 are rotatably mounted to the frame 301.

Therefore, the automatic releasing function of the first flat wire and the second flat wire is achieved, manual wire feeding to the wire feeding mechanism 102 is omitted, and labor cost can be saved.

Other embodiments, etc., will not be described herein.

To sum up, the utility model provides an automatic spooling equipment 1000 of flat wire, when concrete implementation, it includes flat wire automatic coil winding machine 10, closed magnetic core pay-off shake dish 20 and spiral release bracket 30, corresponding flat wire automatic coil winding machine 10 is including sending line mechanism 102 again, winding mechanism 103, closed magnetic core straight line material conveyer 104, grab material manipulator 105 and unloading hopper 106, the closed magnetic core pay-off shake dish 20 and closed magnetic core straight line material conveyer 104 that link up together that set up make this application can realize automatically that the directional pay-off of closed magnetic core 2000, spiral release bracket 30 that set up can automatic release flat wire, send line mechanism 102 that set up can automatic completion flat wire further transport, the completion that set up winding mechanism 103 then can be automatic is wound to flat wire outside closed magnetic core 2000's side post 2001, grab material manipulator 105 that sets up be used for with closed linear transport's closed 2000 snatchs material conveyer 104 straight line is taken around to wind around the magnetic core 2000 that winds The wire mechanism 103 is used for automatically winding the flat wire outside the side column 2001 of the closed magnetic core 2000 by the winding mechanism 103, and then grabbing the closed magnetic core 2000 wound with the flat wire by the side column 2001 to feed the flat wire to the feeding hopper 106, so that the winding operation can be automatically completed outside the side column 2001 of the closed magnetic core 2000, compared with the traditional operation mode that the flat wire is manually sleeved in a coil wound to the closed magnetic core 2000 in advance, the operation efficiency of winding the flat wire to the outside of the side column 2001 of the closed magnetic core 2000 can be greatly improved, the mass production can be rapidly realized, the wound coil is automatically completed by a machine, the winding deformation and other problems hardly exist, and the reject ratio of the formed products is low.

Furthermore, the application is strong in practicability and good in using effect.

Correspondingly, the utility model discloses easy to carry out, easy to operate, the specificity is strong, makes the utility model discloses must have fine market spreading value, the utility model discloses can be very welcome, can effectively popularize.

The above only is the preferred embodiment of the present invention, not limiting the patent protection scope of the present invention, all the changes of the equivalent structure or equivalent flow made by the contents of the specification and the drawings of the present invention or the direct or indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. The utility model provides a flat wire automatic winding equipment which characterized in that, includes flat wire automatic winding machine, flat wire automatic winding machine includes:

a chassis;

2. The automatic flat wire winding device according to claim 1, wherein the automatic flat wire winding machine further comprises a blanking hopper;

3. The automatic flat wire winding device according to claim 1 or 2, wherein a mounting plate is vertically and fixedly arranged on the upper end surface of the case along the front-back direction; a driving motor is fixedly arranged in the case along the left-right direction, and a transmission wheel belt extending to the right side of the mounting plate is fixedly sleeved outside a rotating shaft at the rear end of the driving motor;

the wire feeding mechanism comprises:

and a second wire clamping gap matched with the thickness of the flat wire is formed between the second main wire clamping wheel and the second auxiliary wire clamping wheel so as to convey the second flat wire forwards when the second main wire clamping wheel and the second auxiliary wire clamping wheel synchronously rotate.

4. The automatic flat wire winding device as claimed in claim 3, wherein the wire feeding mechanism has a plurality of sets, the plurality of sets of the wire feeding mechanism are arranged in sequence from back to front, and a synchronous pulley is fixedly sleeved between the first main driving wheels of each two adjacent sets of the wire feeding mechanism;

5. The automatic flat wire winding device according to claim 4, wherein the second fixing holes are all shaped like long strips and are all vertically opened; a second rotating shaft which penetrates through the bearings of the second rotating bearing seats correspondingly penetrates through the second fixing holes and can move up and down along the corresponding second fixing holes;

a screwing handle;

6. The automatic flat wire winding device according to claim 5, wherein: the winding mechanism includes:

the second inclined guide surface and the inner wall of the second semicircular arc-shaped gap groove are used for guiding a second flat wire to spirally deviate in the vertical direction in the direction far away from the upper end surface of the winding seat after the second flat wire is sent out through a second arc section of the second winding groove, so that the second flat wire is spirally wound outside a right side column of the closed magnetic core clamped in the clamping groove in the vertical direction;

7. The automatic flat wire winding device according to claim 6, wherein the material grabbing mechanical arm comprises:

8. The flat wire automatic winding device according to claim 1, further comprising a closed core feed vibration plate;

9. The flat wire automatic winding apparatus according to claim 1, further comprising a wire reel release stand;

10. The flat wire automatic winding apparatus according to claim 9, wherein the winding wire releasing device includes a first winding wheel for inserting the flat wire bobbin, a first rotating motor for driving the first winding wheel to rotate to release the first flat wire forward, a first guide wheel for guiding the first flat wire horizontally forward, a second winding wheel for inserting the second flat wire bobbin, a second rotating motor for driving the second winding wheel to rotate to release the second flat wire forward, and a second guide wheel for guiding the second flat wire horizontally forward;