CN213764754U - Automatic assembling equipment for igniter of automobile safety airbag - Google Patents
Automatic assembling equipment for igniter of automobile safety airbag Download PDFInfo
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- CN213764754U CN213764754U CN202022724896.1U CN202022724896U CN213764754U CN 213764754 U CN213764754 U CN 213764754U CN 202022724896 U CN202022724896 U CN 202022724896U CN 213764754 U CN213764754 U CN 213764754U
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Abstract
The utility model discloses an automobile air bag igniter automatic assembly equipment, which comprises an equipment rack, accurate ring rail circulating motion system, the automatic income mould device of outer tube shell, the automatic income mould device of inner tube shell, automatic charging device, the automatic powder pressing device of gas-liquid, powder surface automatic checkout device, reject the manipulator, the automatic mould turnover device of electric ignition plug, the mechanical hand of demolding, the automatic bayonet socket device of quadruplex position, assembly jig and PLC controller, assembly jig is the winding motion on accurate ring rail circulating motion system and begins to get into the mould device through the outer tube shell is automatic in proper order from the initial point position, the automatic mould device of entering of inner tube shell, automatic charging device, the automatic powder pressing device of gas-liquid, powder surface automatic checkout device, reject the manipulator, the automatic mould turnover device of electric ignition plug, get back to the initial point position again after the mechanical hand of demolding. The utility model realizes the absolute man-machine isolation, ensures the life safety of workers and improves the safety degree; the mechanical automation operation is realized, and the economy and the practicability are good.
Description
Technical Field
The utility model relates to a dual-purpose product rigging equipment of military and civilian especially relates to an automobile air bag ignition utensil automatic assembly equipment.
Background
The ignition tool of the automobile safety airbag is always manually assembled, and because the ignition tool is sensitive to chemicals during assembly, safety accidents are easy to happen, and great potential safety hazards exist. Although the protective baffle is adopted for isolation operation in the normal assembly process of the product, the man-machine isolation operation is not really realized. And manual operation is adopted, so that the production efficiency is low. Under the background, in order to improve the market competitiveness of enterprises, accelerate elimination of backward production equipment and technologies and guarantee the life and property safety of production line operators, the utility model relates to a mechanical equipment capable of automatically carrying out igniter assembly operation to replace the existing manual equipment.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects and shortcomings in the prior art, the utility model provides an operation process for replacing dangerous manual medicine adding, manual medicine pressing, manual medicine surface detection, manual bayonet and the like, which realizes absolute man-machine isolation, ensures the life safety of workers and improves the safety degree; the automatic assembly equipment for the automobile safety airbag igniter has the advantages that mechanical automatic operation and intelligent control are realized, the labor intensity of manual operation is reduced, the production efficiency is improved, the production cost is reduced, and the economy and the practicability are good.
The technical scheme of the utility model: an automatic assembling device for an igniter of an automobile safety airbag comprises an equipment rack, a precise annular guide rail circulating motion system arranged on the equipment rack, an outer tube shell automatic die-entering device, an inner tube shell automatic die-entering device, an automatic explosive-filling device, a gas-liquid automatic explosive-pressing device, an explosive-face automatic detection device, an eliminating mechanical hand, an electric ignition plug automatic die-filling turnover device, a die-discharging mechanical hand, a four-station automatic bayonet device, an assembling die movably connected to the precise annular guide rail circulating motion system and a PLC (programmable logic controller) used for controlling the actions of the executing components, wherein the assembling die performs a winding motion on the precise annular guide rail circulating motion system and sequentially passes through the outer tube shell automatic die-entering device, the inner tube shell automatic die-entering device, the automatic explosive-filling device, the gas-liquid automatic explosive-pressing device, the explosive-face automatic detection device, the eliminating mechanical hand, The electric ignition plug returns to the original position after being automatically molded and transferred by the mold unloading manipulator; the precise annular guide rail circular motion system drives the assembling die to perform circular motion, the outer pipe shell is automatically inserted into the die device to assemble the outer pipe shell on the assembling die, the inner pipe shell is automatically inserted into the die device to assemble the inner pipe shell into the outer pipe shell, the automatic powder charging device is used for charging powder, the gas-liquid automatic powder pressing device is used for pressing powder, the powder surface automatic detection device is used for detecting the powder surface of the medicament, the rejecting mechanical arm is used for rejecting unqualified products, the electric ignition plug automatic die-loading turnover device is used for transferring qualified products, and the die-discharging mechanical arm is used for conveying the qualified products to the four-station automatic bayonet device.
The utility model replaces the dangerous working procedures of manual medicine adding, manual medicine pressing, manual medicine surface detection, manual bayonet and the like, realizes absolute man-machine isolation, ensures the life safety of workers and improves the safety degree; the automatic control device has the advantages that the automatic operation and the intelligent control of the machine are realized, the labor intensity of manual operation is reduced, the production efficiency is improved, the production cost is reduced, and the economical efficiency and the practicability are good.
Preferably, the equipment frame is provided with a precise circular guide rail circular motion system for carrying assembly molds, the assembly molds are used for assembling 4 ignition tool products at a time, and a plurality of groups of assembly molds are carried on the precise circular guide rail circular motion system for circular production.
Preferably, one side of the automatic explosive loading device is provided with an automatic explosive adding device, and the automatic explosive adding device is used for adding explosive for a product with insufficient explosive loading amount of the automatic explosive loading device.
Preferably, operating personnel look over the interior surplus dose condition of automatic charging means through video monitoring to add the medicine through the automatic device that adds of remote control and add, realized the man-machine isolation of dangerous process completely.
Preferably, the automatic medicine surface detection device and the rejecting mechanical arm are respectively communicated with the computer, the automatic medicine surface detection device is used for remotely checking the medicine surface condition through a video by an operator according to a certain imaging principle, issuing an instruction through the computer, and finishing grabbing and rejecting of unqualified products through the rejecting mechanical arm.
Preferably, the automatic detection device for the medicine surface comprises four supporting guide rods, a detection cylinder arranged at the tops of the four supporting guide rods, an optical fiber box arranged among the four supporting guide rods, a detection punch, a detection seat, a punch fixing plate and detection guide rods.
Preferably, the four-station automatic bayonet device is used for an igniter bayonet, the igniter bayonet is the last process of igniter assembly, finished igniter products are obtained after assembly, 4-piece products of the bayonet are collected through the product collection function of the four-station automatic bayonet device, and the assembly mold can continue to operate repeatedly through the precision annular guide rail circulating motion system.
Preferably, the four-station automatic bayonet device comprises a support, a bayonet mechanism arranged on the support, a transplanting mechanism and a variable pitch mechanism.
Preferably, the automatic assembling equipment for the automobile airbag igniter works as follows: the assembling die is conveyed to the outer pipe shell automatic die-entering device through the precise annular guide rail circulating motion system to be loaded with the outer pipe, then the assembling die is conveyed to the inner pipe shell automatic die-entering device to be loaded with the inner pipe shell in the outer pipe, the assembling die is loaded with the outer pipe shell and the inner pipe shell, then the assembling die is loaded with the powder through the automatic powder loading device and then enters the gas-liquid automatic powder pressing device, and according to the condition of the powder in the automatic powder loading device, the powder is supplemented through the automatic powder adding device; after the automatic medicine surface detection device detects the medicine surface of the medicine, unqualified products are picked and removed through the removing mechanical arm, qualified products detected by the medicine surface and the feeding electrode plug of the automatic mold-loading turnover device of the electric ignition plug are butted and installed through the mold-discharging mechanical arm, the qualified products enter the four-station automatic bayonet device to perform bayonet operation, and the production line realizes circular production through a precise annular guide rail circular motion system.
The utility model replaces the dangerous working procedures of manual medicine adding, manual medicine pressing, manual medicine surface detection, manual bayonet and the like, realizes absolute man-machine isolation, ensures the life safety of workers and improves the safety degree; the automatic control device has the advantages that the automatic operation and the intelligent control of the machine are realized, the labor intensity of manual operation is reduced, the production efficiency is improved, the production cost is reduced, and the economical efficiency and the practicability are good.
Drawings
Fig. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of the working process of the present invention;
FIG. 3 is a schematic structural view of a four-station automatic bayonet device of the present invention;
FIG. 4 is a schematic structural view of the automatic detection device for Chinese medicine powder of the present invention;
fig. 5 is a schematic structural view of the present invention;
FIG. 6 is a schematic structural view of a circular motion system of a middle precision circular guide rail according to the present invention;
FIG. 7 is a schematic structural view of the automatic mold inserting device for middle and outer tubular shells and the automatic mold inserting device for inner tubular shells of the present invention;
fig. 8 is a schematic structural view of an automatic powder charging device according to the present invention;
fig. 9 is a schematic structural view of an automatic medicine adding device according to the present invention;
FIG. 10 is a schematic structural view of the automatic pneumatic-hydraulic medicine pressing device of the present invention;
FIG. 11 is a schematic structural view of the automatic mold-loading turnover device for the middle electric ignition plug of the present invention;
fig. 12 is a schematic structural view of the removing manipulator and the demolding manipulator of the present invention.
In the figure, 1-an equipment frame, 2-a precise annular guide rail circular motion system, 3-an assembly mold, 4-an outer pipe shell automatic mold feeding device, 5-an inner pipe shell automatic mold feeding device, 6-an automatic medicine charging device, 7-an automatic medicine adding device, 8-a gas-liquid automatic medicine pressing device, 9-a medicine surface automatic detection device, 10-an eliminating mechanical arm, 11-an electric ignition plug automatic mold feeding turnover device and 12-a mold discharging mechanical arm, 13-four-station automatic bayonet device, 14-bracket, 15-bayonet mechanism, 16-transplanting mechanism, 17-variable pitch mechanism, 18-detection cylinder, 19-support guide rod, 20-optical fiber box, 21-detection punch, 22-detection seat, 23-punch fixing plate and 24-detection guide rod.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, but the present invention is not limited thereto.
As shown in figures 1-12, an automatic assembling device for an igniter of an automobile safety airbag comprises an equipment frame 1, a precise annular guide rail circular motion system 2 installed on the equipment frame 1, an outer tube shell automatic die feeding device 4, an inner tube shell automatic die feeding device 5, an automatic powder charging device 6, a gas-liquid automatic powder pressing device 8, a powder surface automatic detection device 9, an eliminating mechanical arm 10, an electric ignition plug automatic die feeding turnover device 11, a die discharging mechanical arm 12, a four-station automatic bayonet device 13, an assembling mold 3 movably connected to the precise annular guide rail circular motion system 2 and a PLC (programmable logic controller) used for controlling the actions of the executing components, wherein the assembling mold 3 performs a winding motion on the precise annular guide rail circular motion system 2 and sequentially passes through the outer tube shell automatic die feeding device 4, the inner tube shell automatic die feeding device 5 and the automatic powder charging device 6 from an original point position, The automatic gas-liquid explosive pressing device 8, the automatic explosive surface detection device 9, the removing manipulator 10, the automatic electric ignition plug die-filling turnover device 11 and the die-discharging manipulator 12 return to the original position; the accurate annular guide rail cyclic motion system 2 drive assembly mould 3 is the winding motion, the automatic mould device 4 that goes into of outer pipe shell adorns the assembly mould 3 with the outer pipe shell on, the automatic mould device 5 that goes into of inner pipe shell assembles the outer pipe shell in, automatic charge device 6 is used for the powder charge, the automatic powder device 8 that presses of gas-liquid is used for pressing the medicine, powder face automatic checkout device 9 detects the medicament powder face, it is used for rejecting the defective work to reject manipulator 10, the automatic mould turnover device 11 that adorns of electric sparking plug is used for shifting the certified products, it is used for sending the certified products to the automatic bayonet socket device 13 of quadruplex position to go out mould manipulator 12. The equipment frame 1 is provided with a precise annular guide rail circulating motion system 2 for carrying assembly molds 3, the assembly molds 3 are assembled with 4 ignition products at a time, and a plurality of groups of assembly molds 3 are carried on the precise annular guide rail circulating motion system 2 for circulating production. One side of the automatic medicine charging device 6 is provided with an automatic medicine adding device 7, and the automatic medicine adding device 7 is used for adding medicine to the product with insufficient medicine charging amount of the automatic medicine charging device 6. Operating personnel looks over the interior surplus dose condition of automatic charging device 6 through video monitoring to add medicine through automatic medicine device 7 that adds of remote control and add, realized the man-machine of dangerous process completely and kept apart. The automatic medicine surface detection device 9 and the rejecting mechanical arm 10 are respectively communicated with a computer, the automatic medicine surface detection device 9 is used for remotely checking the medicine surface condition through a video by an operator according to a certain imaging principle, issuing an instruction through the computer, and finishing grabbing and rejecting of unqualified products by the rejecting mechanical arm 10. The automatic detection device 9 for the medicine surface comprises four supporting guide rods 19, a detection cylinder 18 arranged at the top of the four supporting guide rods 19, an optical fiber box 20 arranged between the four supporting guide rods 19, a detection punch 21, a detection seat 22, a punch fixing plate 23 and a detection guide rod 24. The four-station automatic bayonet device 13 is used for an igniter bayonet, the igniter bayonet is the last process of igniter assembly, finished igniter products are obtained after the assembly is finished, 4-shot products of the bayonet are collected through the product collection function of the four-station automatic bayonet device 13, and the assembly mold 3 can continue to operate repeatedly through the precision annular guide rail circulating motion system 2. The four-station automatic bayonet device 13 comprises a bracket 14, a bayonet mechanism 15 arranged on the bracket 14, a transplanting mechanism 16 and a pitch changing mechanism 17.
An automatic assembling device for an igniter of an automobile safety airbag has the working process as follows: the assembling die 3 is conveyed to the outer pipe shell automatic die-entering device 4 through the precise annular guide rail circulating motion system 2, the outer pipe is loaded into the outer pipe shell, then the assembling die is conveyed to the inner pipe shell automatic die-entering device 5, the inner pipe shell is loaded into the outer pipe, the assembling die 3 loads the outer pipe shell and the inner pipe shell, then the loaded powder enters the gas-liquid automatic powder pressing device 8 through the automatic powder loading device 6, and according to the powder quantity condition in the automatic powder loading device 6, the powder is supplemented through the automatic powder adding device 7; after the medicine surface automatic detection device 9 detects the medicine surface of the medicine, unqualified products are picked and removed through the removing mechanical arm 10, qualified products detected by the medicine surface and the feeding electrode plug of the electric ignition plug automatic die-filling turnover device 11 are in butt joint installation through the die-discharging mechanical arm 12, the qualified products enter the four-station automatic bayonet device 13 to perform bayonet operation, and the production line realizes circular production through the precision annular guide rail circular motion system 2.
The utility model aims to solve the problem of providing automatic assembling equipment for an igniter of an automobile safety airbag, which is mainly technically characterized by comprising 12 independent units and an equipment frame 1; the automatic feeding device comprises an equipment frame 1, a precise annular guide rail circular motion system 2, an assembly mold 3, an outer pipe shell automatic mold feeding device 4, an inner pipe shell automatic mold feeding device 5, an automatic medicine charging device 6, an automatic medicine adding device 7, a gas-liquid automatic medicine pressing device 8, a medicine surface automatic detection device 9, a rejecting mechanical arm 10, an electric ignition plug automatic mold feeding turnover device 11, a mold discharging mechanical arm 12 and a four-station automatic bayonet device 13. The assembling die 3 is conveyed to the outer tube shell automatic die entering device 4 through the precise annular guide rail circular motion system 2, then conveyed to the inner tube shell automatic die entering device 5 after the outer tube is loaded, an inner tube shell is loaded in the outer tube, and the die assembly body is loaded with the tube shell and then loaded with powder through the automatic powder loading device 6 and then enters the gas-liquid automatic powder pressing device 8 to press the powder. According to the dosage condition in the automatic medicine charging device 6, the medicine can be supplemented through the automatic medicine adding device; after the medicine face detection device detects the medicine face of the medicine, unqualified products are subjected to butt joint installation through a removal mechanical arm 10 (grabbing and removing, qualified products detected by the medicine face and a feeding electrode plug of an automatic electric ignition plug die-filling turnover device 11 are subjected to butt joint installation through a die-discharging mechanical arm 12, the qualified products enter a four-station automatic bayonet device 13 to perform bayonet operation, the production line realizes circular production through a precise annular guide rail circular motion system 2, the processes of reciprocating circular tube filling, medicine pressing and electric ignition plug bayonet loading are realized, the die is designed to meet the assembly requirement of one die 4, the assembly line operation is formed, and the production efficiency of the products is guaranteed.
Each main execution component (outer pipe shell automatic die-entering device 4, inner pipe shell automatic die-entering device 5, automatic powder-filling device 6, gas-liquid automatic powder-pressing device 8, powder surface automatic detection device 9, removing mechanical arm 10, electric ignition plug automatic die-filling turnover device 11, demoulding mechanical arm 12, four-station automatic bayonet device 13) of the utility model basically adopts PLC program control, uses solenoid valve control cylinder and compressed air as working medium, and realizes a series of actions such as shell feeding, shell conveying, medicine adding, medicine pressing, electric ignition plug filling, bayonet and the like by driving the piston of the cylinder to do reciprocating motion through the compressed air (because the structures and the action processes are conventional structures and action processes, so detailed description is not needed); the utility model discloses use the reciprocating motion of cylinder, realize a series of mechanical action, replace traditional mechanical transmission, simplified the structure, reduced the maintenance and installed the degree of difficulty. The maintainability and the economical efficiency are greatly improved. Meanwhile, the pneumatic control action is rapid, and the reaction is rapid; simple maintenance, clean working medium and the like. The adaptability of the working environment is good, and the pneumatic transmission system works safely and reliably in the severe environments of flammability, explosiveness, dustiness, radiation, strong magnetism, vibration, impact and the like; the technical modes of traditional manual medicine adding, manual medicine pressing, manual medicine surface detection, manual bayonet opening and the like are changed into automatic flow production technology, the butt joint of the electrode plug and the tube shell is accurate, the diameter of the bayonet opening is accurately controlled, the die assembly can realize 4 times of one die, and multiple groups of flow production requirements are met; fourthly, through the skillfully designed mould and the precise track conveying mechanism, sequential operation of each station is realized, flow line production can be realized, automatic control is realized in the whole process by a PLC program, and the automation and intelligence degrees are high.
The utility model discloses a theory of operation is: through the PLC control program, a series of actions such as shell feeding, shell conveying, medicine adding, medicine pressing, electric ignition plug loading, bayonet fitting and the like are controlled and realized, and the actions among all cylinders can be coordinated, so that the igniter assembly operation is smoothly realized, and the assembly line operation is formed.
The utility model replaces the dangerous working procedures of manual medicine adding, manual medicine pressing, manual medicine surface detection, manual bayonet and the like, realizes absolute man-machine isolation, ensures the life safety of workers and improves the safety degree; the automatic feeding device has the advantages that the mechanical automation operation is realized, the labor intensity of manual operation is reduced, the production efficiency is improved, the production cost is reduced, and the economical efficiency and the practicability are good.
Claims (8)
1. The utility model provides an automobile air bag ignition utensil automatic assembly equipment which characterized in that: which comprises an equipment frame, a precise annular guide rail circular motion system arranged on the equipment frame, an outer pipe shell automatic die-feeding device, an inner pipe shell automatic die-feeding device, an automatic powder-charging device, a gas-liquid automatic powder-pressing device, a powder surface automatic detection device, an eliminating mechanical arm, an electric ignition plug automatic die-charging turnover device, a die-discharging mechanical arm, a four-station automatic bayonet device, an assembling die movably connected on the precise annular guide rail circular motion system and a PLC controller used for controlling the actions of the executing components, the assembling die performs winding motion on the precise annular guide rail circulating motion system, and returns to the original point position after sequentially passing through the outer tube shell automatic die feeding device, the inner tube shell automatic die feeding device, the automatic powder charging device, the gas-liquid automatic powder pressing device, the powder surface automatic detection device, the removing mechanical arm, the electric ignition plug automatic die filling turnover device and the die discharging mechanical arm from the original point position; the precise annular guide rail circular motion system drives the assembling die to perform circular motion, the outer pipe shell is automatically inserted into the die device to assemble the outer pipe shell on the assembling die, the inner pipe shell is automatically inserted into the die device to assemble the inner pipe shell into the outer pipe shell, the automatic powder charging device is used for charging powder, the gas-liquid automatic powder pressing device is used for pressing powder, the powder surface automatic detection device is used for detecting the powder surface of the medicament, the rejecting mechanical arm is used for rejecting unqualified products, the electric ignition plug automatic die-loading turnover device is used for transferring qualified products, and the die-discharging mechanical arm is used for conveying the qualified products to the four-station automatic bayonet device.
2. An automatic assembling apparatus for an igniter of an airbag for a vehicle according to claim 1, wherein: the equipment frame is provided with a precise annular guide rail circulating motion system carrying assembly mold, the assembly mold is used for assembling 4 igniter products at a time, and a plurality of groups of assembly molds are carried on the precise annular guide rail circulating motion system for circulating production.
3. An automatic assembling apparatus for an igniter of an airbag for a vehicle according to claim 1, wherein: one side of the automatic medicine charging device is provided with an automatic medicine charging device, and the automatic medicine charging device is used for charging the automatic medicine charging device with an insufficient medicine amount.
4. An automatic assembling apparatus for an igniter of an airbag for a vehicle according to claim 3, wherein: operating personnel looks over the interior surplus dose condition of automatic charging device through video monitoring to add the medicine through the automatic device that adds of remote control and carry out the medicament and add, realized the man-machine isolation of dangerous process completely.
5. An automatic assembling apparatus for an igniter of an airbag for a vehicle according to claim 1, wherein: the automatic medicine surface detection device and the rejecting mechanical arm are respectively communicated with the computer, the automatic medicine surface detection device is used for remotely checking the medicine surface condition through a video by an operator according to a certain imaging principle, issuing an instruction through the computer, and completing grabbing and rejecting of unqualified products through the rejecting mechanical arm.
6. An automatic assembling apparatus for an automobile airbag igniter according to claim 5, wherein: the automatic detection device for the medicine surface comprises four supporting guide rods, a detection cylinder arranged at the top of the four supporting guide rods, an optical fiber box arranged among the four supporting guide rods, a detection punch, a detection seat, a punch fixing plate and a detection guide rod.
7. An automatic assembling apparatus for an igniter of an airbag for a vehicle according to claim 1, wherein: the four-station automatic bayonet device is used for an igniter bayonet, the igniter bayonet is the last process of igniter assembly, finished igniter products are obtained after the assembly is finished, 4-piece products of the bayonet are collected through the product collection function of the four-station automatic bayonet device, and the assembly die can continue to operate repeatedly through the precision annular guide rail circulating motion system.
8. An automatic assembling apparatus for an automobile airbag igniter according to claim 7, wherein: the four-station automatic bayonet device comprises a support, a bayonet mechanism, a transplanting mechanism and a variable pitch mechanism, wherein the bayonet mechanism, the transplanting mechanism and the variable pitch mechanism are installed on the support.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022724896.1U CN213764754U (en) | 2020-11-23 | 2020-11-23 | Automatic assembling equipment for igniter of automobile safety airbag |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022724896.1U CN213764754U (en) | 2020-11-23 | 2020-11-23 | Automatic assembling equipment for igniter of automobile safety airbag |
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| CN213764754U true CN213764754U (en) | 2021-07-23 |
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| CN202022724896.1U Active CN213764754U (en) | 2020-11-23 | 2020-11-23 | Automatic assembling equipment for igniter of automobile safety airbag |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020931A (en) * | 2020-11-23 | 2021-06-25 | 湖南神斧集团向红机械化工有限责任公司 | Automatic assembling equipment for igniter of automobile safety airbag |
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2020
- 2020-11-23 CN CN202022724896.1U patent/CN213764754U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020931A (en) * | 2020-11-23 | 2021-06-25 | 湖南神斧集团向红机械化工有限责任公司 | Automatic assembling equipment for igniter of automobile safety airbag |
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