CN213750738U - Wool spinning production quality full-process on-line monitoring system - Google Patents
Wool spinning production quality full-process on-line monitoring system Download PDFInfo
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- CN213750738U CN213750738U CN202022701838.7U CN202022701838U CN213750738U CN 213750738 U CN213750738 U CN 213750738U CN 202022701838 U CN202022701838 U CN 202022701838U CN 213750738 U CN213750738 U CN 213750738U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
Abstract
A wool spinning production quality full-process online monitoring system comprises a monitoring layer, a network layer and an application display layer, wherein the monitoring layer uses various detection instruments to accurately detect production quality parameters of various processes of wool spinning, wool carding, spun yarn, spooling, doubling, double twisting and the like in real time, and transmits data to the network layer by using Ethernet; the network layer collects, processes and monitors the monitored data and uploads the monitored data to the application display layer, and the application display layer displays the production dynamics of the wool spinning in real time, so that the quality conditions of all processes can be mastered in real time, faults occurring in the production process of the wool spinning can be found in time, and a real-time alarm can be given to the user to process the faults in time. Therefore, an intelligent wool spinning full-process quality online monitoring system based on the industrial Internet of things is formed.
Description
Technical Field
The utility model relates to a textile technology field especially relates to a wool spinning production quality full flow on-line monitoring system.
Background
China is the biggest world wool textile processing and export country, and has formed a production and processing system which is complete in matching with upstream and downstream industrial chains. Through decades of development, the technical level of wool spinning industry in China is obviously improved, the international competitiveness is obviously enhanced, and the manufacturing technology of wool spinning yarns with high quality, high efficiency and consistency is not completely broken through. The detection technology is a guarantee premise of advanced manufacturing, and is particularly important for long-flow wool spinning production.
Chinese utility model patent (CN1027704C) discloses a production method of wool type fiber spinning, which discloses two process flows, one process comprises a wool blending machine, a fan, a wool blending bin, a wool feeding box, a fan, a connector, a carding machine, a sliver blending device, a two-channel carding machine and a rotor spinning machine; the other process comprises a wool blending machine, a fan, a wool blending bin, a carding machine, a sliver blending device, a secondary carding machine and a rotor spinning machine. Both the two processes can improve the wool spinning quality and can fully utilize the low-grade wool and the wool spinning leftover yarns. But the production rate is low, the quality problem in the production process cannot be monitored in real time, and the production line is not optimally tracked in real time by utilizing the Internet of things.
Chinese utility model patent (CN110956393A) discloses a yarn quality traceability system, this utility model is through adding the bar code that has the code in each process of spinning flow, realizes directly tracing back the quality of the product in each process of resultant yarn to in time discover in the fabric of back in the back because the cloth cover fault that the yarn reason caused or realize the analysis of the cause of the crosspiece in the fabric back dyeing, introduced internet of things, the management is tracked to better enhancement textile enterprise yarn quality. But this utility model can not real-time supervision production in-process quality problems, can not in time handle the trouble.
SUMMERY OF THE UTILITY MODEL
The utility model provides a wool spinning production quality full process on-line monitoring system, through the quality of each process such as real-time supervision dyeing, wool, carding, winding, doubling, twisting, can master the quality condition of each process in real time.
In order to solve the above technical problem, an aspect of the present invention is to provide a solution that:
the full-flow online monitoring system for wool spinning production quality comprises a monitoring layer, a network layer and an application display layer, wherein the monitoring layer is connected with the network layer, the network layer is connected with the application display layer, and the monitoring layer comprises the following flows for monitoring:
attaching a bar code to raw material cashmere, scanning the bar code by a bar code scanner, recording batches of the cashmere, measuring the moisture regain of the cashmere by using a temperature detector, dyeing, and detecting the fiber color of the dyed cashmere by using an industrial camera after dyeing; the dyed cashmere is conveyed to an automatic wool making machine by an AGV trolley; detecting the fiber length and the fiber fineness of the wool spinning on an automatic wool spinning machine through an industrial camera and a fineness measuring instrument, and finishing obtaining the wool spinning on the automatic wool spinning machine; then the wool is sent into a wool storage bin for storage through an AGV trolley; the wool comber hopper automatically senses the height of a fed raw material and automatically feeds a wool storage raw material into the wool comber hopper, wherein a count measuring instrument and an industrial camera are arranged on the wool comber to detect the number of sliver outlet of wool spinning and the uniformity of a wool net; the wool spinning obtained after the carding process is sent to the spinning process through an AGV trolley, and the spinning process is finished on a spinning frame, wherein the spinning frame is provided with a yarn intelligent detection head and an online yarn leveller for detecting the breakage rate and yarn levelness of the yarn; the spinning frame and the winding machine are connected with each other through a fine drop connection, the winding process automatically receives yarn ears conveyed by the spinning frame, the yarn ears are conveyed into each winding unit through an automatic device, and an upper yarn sensor, a lower yarn sensor, a SmartCycle intelligent cycle and an Eco pack FX are arranged in the winding machine and used for detecting upper yarn heads and lower yarn heads with different strengths; the doubling machine is in butt joint with the winding machine through an aerial suspension chain, the aerial suspension chain conveys the yarns to the doubling machine, and a tension sensor is mounted on the doubling machine to realize measurement of the tension of the yarns; after the doubling process is finished, the doubling machine automatically doffs and conveys the doffed yarn to one end of the doubling machine to be butted with the overhead suspension chain; the twisting process comprises a twisting machine, wherein the twisting machine is in butt joint with a doubling frame through an overhead suspension chain, a yarn drum finished by the doubling frame is hung on the twisting machine through the overhead suspension chain, and the yarn is twisted on the twisting machine, wherein the twisting machine detects the shape, the color difference, the concave/convex edge and the number of output yarns through an industrial camera and a count measuring instrument; after the twisting process is completed, the AGV trolley is used for conveying the package to a packaging process.
The network layer comprises an OPC UA protocol, and acquires, processes, monitors and controls data uploaded by a wool making process, a wool carding process, a spinning process, a winding process, a yarn merging process and a twisting process, and uploads the data to the application display layer; and the application display layer displays the machine running state, process parameters and yield storage information of the network layer after processing to obtain a wool blending process, a wool carding process, a spinning process, a winding process, a yarn merging process and a twisting process.
Furthermore, the dyeing process, the wool blending process, the wool storage process, the carding process, the spinning process, the winding process, the yarn merging process and the twisting process are all provided with industrial cameras, and the industrial cameras monitor the dyeing process, the wool blending process, the wool storage process, the carding process, the spinning process, the winding process, the yarn merging process and the twisting process in real time and transmit monitored data to the network layer through the Ethernet.
Further, the wool blending process comprises an automatic wool blending machine, the wool carding process comprises a wool carding machine, the spinning process comprises a spinning frame, the winding process comprises a bobbin winder, the yarn doubling process comprises a yarn doubling machine, and the twisting process comprises a twisting machine.
Furthermore, the automatic wool making machine, the carding machine, the spinning frame, the winding frame, the doubling frame and the twisting machine upload the running state, the process parameters and the yield to the network layer through the Ethernet.
Furthermore, the automatic wool making machine, the carding machine, the spinning frame, the winding frame, the doubling frame and the twisting machine are all connected with the network layer through the router/exchanger.
Further, the network layer also includes data interconnection and interworking and network transmission.
Further, the network layer uploads to the application presentation layer through 5G.
Further, the terminal comprises an APP, a B/S client, a centralized control center, a billboard and a mobile phone client.
The utility model has the advantages that:
1. the utility model discloses a wool spinning production quality full process on-line monitoring system and method has realized the intelligent wool spinning full process quality on-line monitoring based on the thing networking.
2. The utility model discloses a wool spinning production quality full flow on-line monitoring system and method has realized the real-time accurate detection of spinning materialization parameter of loose fiber dyeing-wool and hair-carding-fine sand-winding-doubling-twisting wool spinning full flow, through a whole set of on-line monitoring system, can in time discover trouble production in-time alarm, in time handle the trouble, has improved the efficiency and the quality of wool spinning production.
3. The utility model discloses a wool spinning production quality full flow on-line monitoring system and method has utilized OPC UA agreement to realize unified data acquisition and monitored control system platform, can be to the collection, processing, the forwarding and the supervisory control of magnanimity multisource heterogeneous data.
Drawings
FIG. 1 is a schematic view of the wool spinning production process and quality on-line detection.
Fig. 2 is a block diagram of the flow structure of the present invention.
Fig. 3 is a flow chart of the mass processing steps of the present invention.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments. In the following description, feature details such as specific configurations and components are provided only to help a full understanding of the embodiments of the present invention. Thus, it will be apparent to those skilled in the art that various changes and modifications may be made to the embodiments described herein without departing from the scope and spirit of the invention. In addition, descriptions of well-known functions and constructions are omitted for clarity and conciseness.
It should be appreciated that reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearances of the phrases "in one embodiment" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
In various embodiments of the present invention, it should be understood that the sequence numbers of the following processes do not mean the execution sequence, and the execution sequence of the processes should be determined by the functions and the internal logic, and should not constitute any limitation to the implementation process of the embodiments of the present invention.
It should be understood that the term "and/or" herein is merely one type of association relationship that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.
In the embodiments provided herein, it should be understood that "B corresponding to a" means that B is associated with a from which B can be determined. It should also be understood that determining B from a does not mean determining B from a alone, but may be determined from a and/or other information.
The utility model provides a wool spinning production quality full flow on-line monitoring system.
As shown in the figures 1-3 of the drawings,
the full-flow online monitoring system for wool spinning production quality is characterized in that: including control layer, network layer and application show layer, the control layer is connected the network layer, the network layer is connected the application show layer, wherein, the control layer includes that following flow monitors:
attaching a bar code to raw material cashmere, scanning the bar code by a bar code scanner, recording batches of the cashmere, measuring the moisture regain of the cashmere by using a temperature detector, dyeing, and detecting the fiber color of the dyed cashmere by using an industrial camera after dyeing; the dyed cashmere is conveyed to an automatic wool making machine by an AGV trolley; detecting the fiber length and the fiber fineness of the wool spinning on an automatic wool spinning machine through an industrial camera and a fineness measuring instrument, and finishing obtaining the wool spinning on the automatic wool spinning machine; then the wool is sent into a wool storage bin for storage through an AGV trolley; the wool comber hopper automatically senses the height of a fed raw material and automatically feeds a wool storage raw material into the wool comber hopper, wherein a count measuring instrument and an industrial camera are arranged on the wool comber to detect the number of sliver outlet of wool spinning and the uniformity of a wool net; the wool spinning obtained after the carding process is sent to the spinning process through an AGV trolley, and the spinning process is finished on a spinning frame, wherein the spinning frame is provided with a yarn intelligent detection head and an online yarn leveller for detecting the breakage rate and yarn levelness of the yarn; the spinning frame and the winding machine are connected with each other through a fine drop connection, the winding process automatically receives yarn ears conveyed by the spinning frame, the yarn ears are conveyed into each winding unit through an automatic device, and an upper yarn sensor, a lower yarn sensor, a SmartCycle intelligent cycle and an Eco pack FX are arranged in the winding machine and used for detecting upper yarn heads and lower yarn heads with different strengths; the doubling machine is in butt joint with the winding machine through an aerial suspension chain, the aerial suspension chain conveys the yarns to the doubling machine, and a tension sensor is mounted on the doubling machine to realize measurement of the tension of the yarns; after the doubling process is finished, the doubling machine automatically doffs and conveys the doffed yarn to one end of the doubling machine to be butted with the overhead suspension chain; the twisting process comprises a twisting machine, wherein the twisting machine is in butt joint with a doubling frame through an overhead suspension chain, a yarn drum finished by the doubling frame is hung on the twisting machine through the overhead suspension chain, and the yarn is twisted on the twisting machine, wherein the twisting machine detects the shape, the color difference, the concave/convex edge and the number of output yarns through an industrial camera and a count measuring instrument; after the twisting process is completed, the AGV trolley is used for conveying the package to a packaging process.
The network layer comprises an OPC UA protocol, and acquires, processes, monitors and controls data uploaded by a wool making process, a wool carding process, a spinning process, a winding process, a yarn merging process and a twisting process, and uploads the data to the application display layer; and the application display layer displays the machine running state, process parameters and yield storage information of the network layer after processing to obtain a wool blending process, a wool carding process, a spinning process, a winding process, a yarn merging process and a twisting process.
Furthermore, the dyeing process, the wool blending process, the wool storage process, the carding process, the spinning process, the winding process, the yarn merging process and the twisting process are all provided with industrial cameras, and the industrial cameras monitor the dyeing process, the wool blending process, the wool storage process, the carding process, the spinning process, the winding process, the yarn merging process and the twisting process in real time and transmit monitored data to the network layer through the Ethernet.
Further, the dyeing process comprises a bar code scanner and a temperature detector, the wool blending process comprises an automatic wool blending machine and a fineness measuring instrument, the wool carding process comprises a wool carding machine and a count measuring instrument, the spun yarn process comprises a spinning frame, a yarn intelligent detecting head and an online yarn leveller, the winding process comprises a bobbin winder, a yarn feeding sensor, a yarn discharging sensor, SmartCycle intelligent circulation and Eco pack FX, the doubling process comprises a doubling machine and a tension sensor, and the twisting process comprises a twisting machine and a count measuring instrument.
Furthermore, the automatic wool blending machine, the carding machine, the spinning frame, the winding frame, the doubling frame and the twisting machine are all connected with an Ethernet, and the running states, the process parameters and the yield of the automatic wool blending machine, the carding machine, the spinning frame, the winding frame, the doubling frame and the twisting machine are uploaded to the network layer through the Ethernet.
Furthermore, the automatic wool making machine, the carding machine, the spinning frame, the winding frame, the doubling frame and the twisting machine are all connected with the network layer through the router/exchanger.
Further, the network layer also includes data interconnection and interworking and network transmission.
Further, the network layer uploads to the application presentation layer through 5G.
Further, the terminal comprises an APP, a B/S client, a centralized control center, a billboard and a mobile phone client.
The full-process on-line monitoring method for the wool spinning production quality of the utility model comprises the following steps,
the monitoring layer comprises the following steps of:
a dyeing procedure: the method comprises the following steps of attaching a bar code to raw material cashmere, scanning the bar code by a bar code scanner, recording batches of the cashmere, measuring the moisture regain of the cashmere by using a temperature detector, dyeing, and detecting the fiber color of the dyed cashmere by using an industrial camera after dyeing, wherein the bar code and the batches scanned by the bar code scanner and the data of the moisture regain of the cashmere measured by the temperature detector are uploaded to a network layer;
blending; the wool blending process comprises an automatic wool blending machine, and the dyed cashmere is conveyed to the automatic wool blending machine by an AGV; the method comprises the steps of obtaining wool spinning on an automatic wool spinning machine, detecting the fiber length and the fiber fineness of the wool spinning through an industrial camera and a fineness measuring instrument, and uploading data of the running state, the process parameters and the fiber length and the fiber fineness of the wool spinning detected by the fineness measuring instrument to a network layer;
a wool storage process; detecting the fiber length and the fiber fineness of wool spinning, and then sending the wool spinning into a wool storage bin through an AGV;
the wool carding process comprises a wool carding machine, wool spinning in a wool storage bin enters the wool carding machine for wool carding, wherein a count measuring instrument and an industrial camera are arranged on the wool carding machine to detect the number of the wool spinning and the uniformity of a wool net, and the data of the running state of the wool carding machine, the process parameter and count measuring instrument and the industrial camera to detect the number of the wool spinning and the uniformity of the wool net are uploaded to a network layer;
spinning; the wool spinning obtained after the carding process is sent to the spinning process through an AGV trolley, the spinning process comprises a spinning frame, the wool spinning obtains yarns through the spinning frame, the spinning frame is provided with a yarn intelligent detection head and an online yarn leveller for detecting the breakage rate and the yarn levelness of the yarns, and in addition, the running state and the technological parameters of the spinning frame; the data of the intelligent yarn detecting head, the yarn breaking rate detected by the online yarn evenness instrument and the yarn evenness are uploaded to the network layer.
A spooling process; the spooling process comprises a spooling machine, the spooling machine receives the yarns conveyed by the spinning frame and finishes the yarn spooling process on the spooling machine, wherein the spooling machine is internally provided with a yarn feeding sensor, a yarn discharging sensor, a SmartCycle intelligent cycle and an Eco pack FX for detecting yarn feeding heads and yarn discharging heads with different strengths, the operating state and the technological parameters of the spooling machine, the yarn feeding sensor, the yarn discharging sensor, the SmartCycle intelligent cycle and the Eco pack FX are detected, and the data of the yarn feeding heads and the yarn discharging heads with different strengths are uploaded to a network layer;
a doubling process; the doubling process comprises a doubling machine, the doubling machine is in butt joint with a winding machine through an air suspension chain, the air suspension chain conveys the yarns to the doubling machine and completes the yarn doubling machine, and a tension sensor is mounted on the doubling machine to realize measurement of the tension of the yarns; after the doubling process is finished, the doubling machine automatically doffs, and the doffed yarn is conveyed to one end of the doubling machine and is butted with the overhead suspension chain, wherein the running state and the process parameters of the doubling machine, and the measurement data of the tension sensor on the yarn tension are uploaded to a network layer;
twisting process; the twisting process comprises a twisting machine, wherein the twisting machine is in butt joint with a doubling frame through an overhead suspension chain, a yarn drum finished by the doubling frame is hung on the twisting machine through the overhead suspension chain, and the yarn is twisted on the twisting machine, wherein the twisting machine detects the shape, the color difference, the concave/convex edge and the number of output yarns through an industrial camera and a count measuring instrument; after the twisting process is finished, the yarn is conveyed to a packaging process through an AGV trolley; the operation state and the process parameters of the twisting machine, and the data of the shape, the color difference, the concave/convex edge and the number of the output yarns detected by the industrial camera and the number measuring instrument are uploaded to the network layer.
The network layer comprises an OPC UA protocol, and the OPC UA protocol collects, processes, forwards and monitors and controls data uploaded by a dyeing process, a wool blending process, a wool storage process, a wool carding process, a spinning process, a winding process, a doubling process and a twisting process and uploads the data to the application display layer; and the application display layer displays the information of the running state, the process parameters and the yield storage information of the dyeing process, the wool blending process, the wool storage process, the carding process, the spinning process, the spooling process, the doubling process and the twisting process obtained after the network layer is processed.
From this the utility model discloses a monitoring system is including control layer, network layer and application show layer, the control layer reaches the network layer on with the data of monitoring, the network layer gathers, handles, forwards and monitor control and upload to application show layer with the data of monitoring, application show layer gathers, handles, forwards and monitor control's data with the network layer demonstrates to the control layer is through the real-time accurate detection of spinning materialization parameter to loose fiber dyeing-and hair-combing-fine sand-winding-doubling-twisting wool spinning full flow to construct the wool spinning production quality monitoring industry thing networking of compatible various detecting instrument through the network layer, form the online monitoring system of full flow quality of intelligent wool spinning based on industry thing networking. The quality conditions of all the procedures can be mastered in real time by applying the display layer, faults occurring in the production process of the wool spinning can be found in time, and the real-time alarm and the fault handling can be realized in time.
Therefore, the utility model discloses a to the real-time accurate detection technique of the spinning materialization parameter of loose fiber dyeing-wool and hair-combing-fine sand-winding-doubling-twisting wool spinning full flow, the wool spinning production quality monitoring industry thing of the compatible various detecting instrument allies oneself with the network, forms the online monitoring system of intelligent wool spinning full flow quality based on the industry thing networking. The quality conditions of all the procedures can be mastered in real time, faults occurring in the production process of the wool spinning can be found in time, and the real-time alarm and the fault handling can be realized in time.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (8)
1. The full-flow online monitoring system for wool spinning production quality is characterized in that: comprises a monitoring layer, a network layer and an application display layer, wherein the monitoring layer is connected with the network layer, the network layer is connected with the application display layer,
the network layer comprises an OPC UA protocol, and acquires, processes, monitors and controls data uploaded by a wool making process, a wool carding process, a spinning process, a winding process, a yarn merging process and a twisting process, and uploads the data to the application display layer; and the application display layer displays the machine running state, process parameters and yield storage information of the network layer after processing to obtain a wool blending process, a wool carding process, a spinning process, a winding process, a yarn merging process and a twisting process.
2. The wool spinning production quality full-process on-line monitoring system according to claim 1, characterized in that: the dyeing process, the wool blending process, the wool storage process, the wool carding process, the spinning process, the winding process, the yarn doubling process and the twisting process are all provided with industrial cameras, and the industrial cameras monitor the dyeing process, the wool blending process, the wool storage process, the wool carding process, the spinning process, the winding process, the yarn doubling process and the twisting process in real time and transmit monitored data to a network layer through the Ethernet.
3. The wool spinning production quality full-process on-line monitoring system according to claim 2, characterized in that: the wool blending process comprises an automatic wool blending machine, the wool carding process comprises a wool carding machine, the spinning process comprises a spinning machine, the winding process comprises a bobbin winder, the doubling process comprises a doubling machine, and the twisting process comprises a twisting machine.
4. The wool spinning production quality full-process on-line monitoring system according to claim 3, characterized in that: the automatic wool making machine, the carding machine, the spinning frame, the bobbin winder, the doubling machine and the twisting machine all upload the running state, the process parameters and the yield to the network layer through the Ethernet.
5. The wool spinning production quality full-process on-line monitoring system according to claim 3, characterized in that: the automatic wool making machine, the carding machine, the spinning frame, the bobbin winder, the doubling machine and the twisting machine are all connected with the network layer through the router/exchanger.
6. The wool spinning production quality full-process on-line monitoring system according to claim 1, characterized in that: the network layer also comprises data interconnection and intercommunication and network transmission.
7. The wool spinning production quality full-process on-line monitoring system according to claim 1, characterized in that: and the network layer uploads the data to the application display layer through 5G.
8. The wool spinning production quality full-process on-line monitoring system according to claim 1, characterized in that: the terminal comprises an APP, a B/S client, a centralized control center, a billboard and a mobile phone client.
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