CN213740613U - Maintenance system suitable for cast-in-place roof beam of moving die carrier - Google Patents

Maintenance system suitable for cast-in-place roof beam of moving die carrier Download PDF

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Publication number
CN213740613U
CN213740613U CN202022335538.1U CN202022335538U CN213740613U CN 213740613 U CN213740613 U CN 213740613U CN 202022335538 U CN202022335538 U CN 202022335538U CN 213740613 U CN213740613 U CN 213740613U
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maintenance
water pipe
trolley
cast
system suitable
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CN202022335538.1U
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许平华
周小刚
庞春晖
李兵
赵银超
刘建华
姜贺林
刘辉
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China Railway 11th Bureau Group Co Ltd
First Engineering Co Ltd of China Railway 11th Bureau Group Co Ltd
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China Railway 11th Bureau Group Co Ltd
First Engineering Co Ltd of China Railway 11th Bureau Group Co Ltd
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Abstract

The utility model provides a maintenance system suitable for moving die carrier cast-in-place roof beam, including fixed spray set, still include the moving spray set, fixed spray set includes the maintenance water pipe that is located between the girder of moving die carrier and the roof beam face and communicates with water pump circuit system, and the maintenance shower nozzle is installed to the maintenance water pipe; the movable spraying device comprises an intelligent maintenance trolley which moves on the beam surface, the intelligent maintenance trolley comprises a trolley body provided with a water storage tank, a trolley maintenance water pipe is erected on the trolley body, and a maintenance nozzle is installed on the trolley maintenance water pipe. The utility model provides a pair of maintenance system suitable for cast-in-place roof beam of moving die carrier can walk the line before and walk to carry out comprehensive maintenance to the roof beam body after walking at moving die carrier, has realized sustainability and the intelligent operation of the cast-in-place roof beam maintenance of moving die carrier, has ensured the maintenance effect, has improved case roof beam entity quality.

Description

Maintenance system suitable for cast-in-place roof beam of moving die carrier
Technical Field
The utility model relates to a maintenance system suitable for cast-in-place roof beam of moving die carrier belongs to the cast-in-place roof beam construction field of moving die carrier.
Background
At present, the main mode of maintenance operation in the construction process of the movable formwork cast-in-place beam is to cover a water storage material on the surface of poured concrete and carry out manual watering maintenance regularly. However, as the movable formwork cast-in-place beam has the defects of large engineering span, high temperature, long construction period, large randomness, poor continuity and the like of a manual maintenance part, the problem that the maintenance of the movable formwork cast-in-place simply supported beam concrete is not in place often exists, the solid quality of the box beam is easily influenced, and potential safety hazards exist.
Disclosure of Invention
In order to solve the not enough of prior art, the utility model provides a maintenance system suitable for cast-in-place roof beam of moving die carrier can walk to walk before the moving die carrier and walk to carry out comprehensive maintenance to the roof beam body after walking, has realized the sustainability and the intelligent operation of the cast-in-place roof beam maintenance of moving die carrier, has ensured the maintenance effect, has improved case roof beam entity quality.
The utility model discloses a solve the technical scheme that its technical problem adopted and be: the maintenance system comprises a fixed spraying device and a movable spraying device, wherein the fixed spraying device comprises a maintenance water pipe which is positioned between a main beam and a beam surface of the movable formwork and is communicated with a water pump circuit system, and a maintenance nozzle is arranged on the maintenance water pipe; the movable spraying device comprises an intelligent maintenance trolley which moves on the beam surface, the intelligent maintenance trolley comprises a trolley body provided with a water storage tank, a trolley maintenance water pipe is erected on the trolley body, and a maintenance nozzle is installed on the trolley maintenance water pipe.
The maintenance water pipe is composed of a group of transverse maintenance water pipes and a group of longitudinal maintenance water pipes, and maintenance spray heads are respectively arranged on the transverse maintenance water pipes and the longitudinal maintenance water pipes.
The trolley maintenance water pipe comprises a main maintenance water pipe, a connecting pipe and maintenance branch pipes, wherein the main maintenance water pipe is transverse to the extension direction of the beam surface, the connecting pipe is communicated with the main maintenance water pipe and hangs down from two ends of the main maintenance water pipe, the maintenance branch pipes are communicated with the connecting pipe and incline towards the side part of the beam body, and maintenance spray heads are installed on the maintenance branch pipes.
The maintenance water pipe of the movable spraying device is arranged at the bottoms of the main beam, the connecting flower stand and the cantilever beam of the movable mould frame through the buckles.
The bottom of the intelligent maintenance trolley body is provided with rail walking wheels, the middle of the beam surface is provided with a rail along the extension direction of the beam surface, and the intelligent maintenance trolley moves along the rail through the rail walking wheels.
The end part of the beam surface is provided with a limiting upright post, the side part of the car body of the intelligent maintenance car is provided with an infrared sensing probe, and the infrared sensing probe and a motor for driving the running of the track running wheels are connected with a control unit of a water pump circuit system through a conductive circuit.
The maintenance nozzle adopts a rotary nozzle.
The maintenance nozzle is controlled by an electromagnetic valve, and the electromagnetic valve is connected with a control unit of the water pump circuit system through a conductive circuit.
The utility model discloses based on the beneficial effect that its technical scheme had lies in:
(1) the utility model provides a maintenance system suitable for cast-in-place roof beam of moving die carrier is provided with fixed spray set and removal spray set simultaneously, can walk before and walk to the moving die carrier and carry out comprehensive maintenance to the roof beam body, guarantees sustainability and the full coverage of maintenance to ensure case roof beam entity quality;
(2) the shape of the curing water pipe of the curing system of the movable formwork cast-in-place beam provided by the utility model is designed according to the beam body of the box beam, so that the beam surface and the side part of the beam body can be ensured to be sprayed, and the solid quality of the box beam can be ensured;
(3) the utility model provides a maintenance water pipe of a movable spray device of a maintenance system suitable for a movable formwork cast-in-place beam can be installed through a buckle, can be conveniently and quickly disassembled, and can be recycled;
(4) the utility model provides an intelligent maintenance trolley suitable for a maintenance system of a movable formwork cast-in-place beam can be arranged in a way that a track is matched with a track walking wheel, so that the intelligent maintenance trolley is ensured to walk along the extension direction of a beam surface, and full coverage type spraying of the beam surface is ensured;
(5) the utility model provides an intelligent maintenance dolly that is applicable to the maintenance system of moving die carrier cast-in-place roof beam realizes displacement range restriction through infrared inductive probe and the spacing stand that mutually supports, avoids intelligent maintenance dolly to fall, is favorable to continuing to lay the track along with the in-process that the roof beam face lasts to erect, need not to carry out additional transformation to the track of laying, and is convenient and efficient;
(6) the utility model provides a maintenance shower nozzle suitable for maintenance system of moving die carrier cast-in-place roof beam can adopt rotatory nozzle, guarantees that the spray range of all shower nozzles covers whole roof beam face, and is convenient high-efficient;
(7) the utility model provides a pair of maintenance shower nozzle suitable for maintenance system of cast-in-place roof beam of moving die carrier can be controlled by the control unit, regularly sprays through the default, reaches the high efficiency and sprays and the balanced purpose of water conservation phase.
Drawings
Fig. 1 is the front schematic view of the maintenance before the moving die carrier via hole of the utility model.
Fig. 2 is the utility model discloses moving die carrier via hole front side schematic diagram.
Fig. 3 is the utility model discloses maintenance front sketch map behind moving die carrier via hole.
Fig. 4 is the utility model discloses maintenance side view behind moving die carrier via hole.
In the figure: 1 a-connecting flower stand, 1 b-main beam, 1 c-cantilever beam, 1 d-rear main supporting leg, 1 e-front main supporting leg, 2-die frame outer rib, 3-outer die, 4-beam surface, 5-longitudinal curing water pipe, 6-transverse curing water pipe, 7-curing spray head, 8-intelligent curing trolley, 9-track traveling wheel, 10-track, 11-rotary spray head, 12-trolley curing water pipe, 13-limit upright post, 14-infrared induction probe and 15-buckle.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
Referring to fig. 1 to 4, the utility model provides a maintenance system suitable for cast-in-place roof beam of moving die carrier, including fixed spray set, still including removing spray set.
The movable mould frame system consists of a connecting flower frame 1a, a main beam 1b, a cantilever beam 1c, a rear main supporting leg 1d, a front main supporting leg 1e, a mould frame outer rib 2 and an outer mould 3.
The fixed spraying device comprises a maintenance water pipe which is positioned between the main beam 1b and the beam surface 4 of the movable mould frame and is communicated with the water pump circuit system, and the maintenance water pipe is provided with a maintenance nozzle 7; the movable spraying device comprises an intelligent maintenance trolley 8 which moves on the beam surface, the intelligent maintenance trolley comprises a trolley body provided with a water storage tank, a trolley maintenance water pipe 12 is erected on the trolley body, and a maintenance spray head is installed on the trolley maintenance water pipe.
The maintenance water pipe is composed of a group of transverse maintenance water pipes 6 and a group of longitudinal maintenance water pipes 5, and maintenance spray heads are respectively arranged on the transverse maintenance water pipes and the longitudinal maintenance water pipes.
The trolley maintenance water pipe comprises a main maintenance water pipe, a connecting pipe and maintenance branch pipes, wherein the main maintenance water pipe is transverse to the extension direction of the beam surface, the connecting pipe is communicated with the main maintenance water pipe and hangs down from two ends of the main maintenance water pipe, the maintenance branch pipes are communicated with the connecting pipe and incline towards the side part of the beam body, and maintenance spray heads are installed on the maintenance branch pipes.
The maintenance water pipe of the movable spraying device is arranged at the bottoms of the main beam 1b, the connecting flower stand 1a and the cantilever beam 1c of the movable mould frame through a buckle 15.
The bottom of the intelligent maintenance trolley body is provided with track traveling wheels 9, the middle of the beam surface is provided with tracks 10 along the extension direction of the beam surface, and the intelligent maintenance trolley moves along the tracks through the track traveling wheels.
The end part of the beam surface is provided with a limiting upright post 13, the side part of the car body of the intelligent maintenance car is provided with an infrared sensing probe 14, and the infrared sensing probe and a motor for driving the running of the track running wheels are connected with a control unit of a water pump circuit system.
The maintenance nozzle may employ a rotary nozzle 11.
The maintenance nozzle is controlled by an electromagnetic valve, and the electromagnetic valve is connected with a control unit of the water pump circuit system through a conductive circuit.
In this embodiment, the utility model provides a pair of maintenance system suitable for cast-in-place roof beam of moving die carrier's working process does:
before moving die carrier via hole, at first fix 3 rows of vertical maintenance water pipes on connecting the pergola, two girders, then along the girder longitudinal direction, establish ties horizontal maintenance water pipe and 3 rows of vertical maintenance water pipes, be fixed in and connect the pergola through the buckle, on two girders, horizontal maintenance water pipe arranges one row along vertical every 3m at an interval, horizontal equidistant 4 rotatory nozzle of installation 360, all rotatory nozzle spray range can cover whole roof beam face, through the water pump circuit system timing control maintenance time with the water pipe intercommunication, reach intelligent maintenance. And after the movable die frame passes through the holes, the movable spraying device is used for maintaining. The movable spraying device comprises a maintenance nozzle, an intelligent maintenance trolley, a rail traveling wheel, a rail, a rotary nozzle, a trolley maintenance water pipe, a limiting upright post and an infrared sensing probe. The intelligent maintenance trolley is arranged on the track and is connected with the track through the track walking wheels, so that the intelligent maintenance trolley can freely slide along the track. Fixed buckle is fixed on intelligent maintenance dolly 8, fixes dolly maintenance water pipe on fixed buckle, and the maintenance shower nozzle is installed and is made it form a whole on dolly maintenance water pipe, and the maintenance shower nozzle stretches into girder web position with dolly maintenance water pipe. The limit upright posts are arranged on the outer side edge of the rail and located at two ends of the box girder, so that the limit upright posts can be sensed by the infrared sensing probe on the intelligent maintenance trolley in the moving process, and the infrared sensing probe is fed back to the motor driving the traveling wheels of the rail to perform braking at any time through the control unit, and the trolley is prevented from falling. The intelligent maintenance trolley moves back and forth on the rail, plays a role in maintenance, saves labor, and can be comprehensively maintained to ensure the maintenance quality of the movable formwork cast-in-place beam.
The utility model provides a pair of maintenance system suitable for cast-in-place roof beam of moving die carrier can walk the line before and walk to carry out comprehensive maintenance to the roof beam body after walking at moving die carrier, has realized sustainability and the intelligent operation of the cast-in-place roof beam maintenance of moving die carrier, has ensured the maintenance effect, has improved case roof beam entity quality.

Claims (8)

1. The utility model provides a maintenance system suitable for cast-in-place roof beam of moving die carrier, includes fixed spray set, its characterized in that: the fixed spraying device comprises a maintenance water pipe which is positioned between a main beam and a beam surface of the movable mould frame and communicated with the water pump circuit system, and the maintenance water pipe is provided with a maintenance nozzle; the movable spraying device comprises an intelligent maintenance trolley which moves on the beam surface, the intelligent maintenance trolley comprises a trolley body provided with a water storage tank, a trolley maintenance water pipe is erected on the trolley body, and a maintenance nozzle is installed on the trolley maintenance water pipe.
2. The curing system suitable for the cast-in-place beam of the movable formwork according to claim 1, wherein: the maintenance water pipe is composed of a group of transverse maintenance water pipes and a group of longitudinal maintenance water pipes, and maintenance spray heads are respectively arranged on the transverse maintenance water pipes and the longitudinal maintenance water pipes.
3. The curing system suitable for the cast-in-place beam of the movable formwork according to claim 1, wherein: the trolley maintenance water pipe comprises a main maintenance water pipe, a connecting pipe and maintenance branch pipes, wherein the main maintenance water pipe is transverse to the extension direction of the beam surface, the connecting pipe is communicated with the main maintenance water pipe and hangs down from two ends of the main maintenance water pipe, the maintenance branch pipes are communicated with the connecting pipe and incline towards the side part of the beam body, and maintenance spray heads are installed on the maintenance branch pipes.
4. The curing system suitable for the cast-in-place beam of the movable formwork according to claim 1, wherein: the maintenance water pipe of the movable spraying device is arranged at the bottoms of the main beam, the connecting flower stand and the cantilever beam of the movable mould frame through the buckles.
5. The curing system suitable for the cast-in-place beam of the movable formwork according to claim 1, wherein: the bottom of the intelligent maintenance trolley body is provided with rail walking wheels, the middle of the beam surface is provided with a rail along the extension direction of the beam surface, and the intelligent maintenance trolley moves along the rail through the rail walking wheels.
6. The curing system suitable for the cast-in-place beam of the movable formwork of claim 5, wherein: the end part of the beam surface is provided with a limiting upright post, the side part of the car body of the intelligent maintenance car is provided with an infrared sensing probe, and the infrared sensing probe and a motor for driving the running of the track running wheels are connected with a control unit of a water pump circuit system through a conductive circuit.
7. The curing system suitable for the cast-in-place beam of the movable formwork according to claim 1, wherein: the maintenance nozzle adopts a rotary nozzle.
8. The curing system suitable for the cast-in-place beam of the movable formwork according to claim 1, wherein: the maintenance nozzle is controlled by an electromagnetic valve, and the electromagnetic valve is connected with a control unit of the water pump circuit system through a conductive circuit.
CN202022335538.1U 2020-10-20 2020-10-20 Maintenance system suitable for cast-in-place roof beam of moving die carrier Active CN213740613U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022335538.1U CN213740613U (en) 2020-10-20 2020-10-20 Maintenance system suitable for cast-in-place roof beam of moving die carrier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022335538.1U CN213740613U (en) 2020-10-20 2020-10-20 Maintenance system suitable for cast-in-place roof beam of moving die carrier

Publications (1)

Publication Number Publication Date
CN213740613U true CN213740613U (en) 2021-07-20

Family

ID=76850764

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022335538.1U Active CN213740613U (en) 2020-10-20 2020-10-20 Maintenance system suitable for cast-in-place roof beam of moving die carrier

Country Status (1)

Country Link
CN (1) CN213740613U (en)

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