CN213707063U - Intelligent sorting and stacking industrial robot workstation system - Google Patents
Intelligent sorting and stacking industrial robot workstation system Download PDFInfo
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- CN213707063U CN213707063U CN202022534270.4U CN202022534270U CN213707063U CN 213707063 U CN213707063 U CN 213707063U CN 202022534270 U CN202022534270 U CN 202022534270U CN 213707063 U CN213707063 U CN 213707063U
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- 230000007723 transport mechanism Effects 0.000 claims description 5
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Abstract
The utility model discloses an intelligent sorting and stacking industrial robot workstation system, which comprises a transfer robot, a stacking platform, a PLC controller, a touch screen and an AGV trolley, wherein one side of the transfer robot is provided with a transfer mechanism, the front side of the upper surface of the transfer mechanism is fixedly connected with a U-shaped frame, the middle part of the inner lower surface of the U-shaped frame is provided with a visual detection device, the visual detection device is electrically connected with the transfer robot, the stacking robot and the stacking platform are arranged at the other side of the transfer robot, a track is arranged between the transfer robot and the stacking robot, the AGV trolley is slidably connected in the track, the middle part of the upper surface of the AGV trolley is provided with a diamond frame, the automatic sorting and stacking of workpieces with different specifications can be realized, the labor intensity of workers is reduced, the work efficiency is improved, and the workpieces can be clamped in the transferring process, prevent the falling of the work piece.
Description
Technical Field
The utility model relates to an intelligence letter sorting equipment technical field, concrete field is an intelligence letter sorting pile up neatly industrial robot workstation system.
Background
In many manufacturing enterprises, products need to be identified and sorted in real time, and particularly in companies with many product types and large production volumes, in order to sort out different types of products or workpieces for processing or packaging, products or workpieces need to be carefully detected. If the traditional manual mode is adopted for operation, a large amount of manpower and material resources are needed for long-time repeated single work, if the traditional manual mode is adopted for operation, the labor cost is further improved if the traditional manual mode is adopted for work in a working environment with large noise and strong pungent smell, an ideal result can not be obtained under the condition of spending huge labor cost, and obviously, the requirement of increasingly accelerated production line work is not met; if the robot and the production line are taught point by point, the workpieces on the conveying belt cannot be screened flexibly. The application field of the industrial robot integrated system is popularized and applied to more industries from the traditional manufacturing industry at present. The industrial robot integrated system is composed of two or more industrial robot workstations, a logistics system and necessary non-robot workstations, and a series of continuous production automation systems mainly based on robot operation are completed. If can be with the industrial robot integrated system with the mill production in-process letter sorting with the intelligent combination of the work of pile up neatly, just can be fine solve above-mentioned problem, for this reason, we provide an intelligence letter sorting pile up neatly industrial robot workstation system.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an intelligence letter sorting pile up neatly industrial robot workstation system to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an intelligent sorting and stacking industrial robot workstation system comprises a transfer robot, a stacking platform, a PLC (programmable logic controller), a touch screen and an AGV trolley, wherein a transfer mechanism is arranged on one side of the transfer robot, a U-shaped frame is fixedly connected to the front side of the upper surface of the transfer mechanism, a visual detection device is arranged in the middle of the inner lower surface of the U-shaped frame and is electrically connected with the transfer robot, a baffle plate is fixedly connected to the front end of the transfer mechanism, the stacking robot and the stacking platform are arranged on the other side of the transfer robot, a track is arranged between the transfer robot and the stacking robot, the AGV trolley is slidably connected in the track, a diamond-shaped frame is arranged in the middle of the upper surface of the AGV trolley, and the joint of the right rear side and the left front side of the diamond-shaped frame is fixedly connected with the upper surface of the AGV trolley, the utility model discloses a flexible transport robot, including AGV dolly, extension board, diamond frame, nut, conveying mechanism, conveying robot, the right front side fixedly connected with extension board of upper surface of AGV dolly, the extension board with be equipped with the spring between the right front side junction of diamond frame, the upper surface left side rear side fixedly connected with motor of AGV dolly, the drive end fixedly connected with threaded rod of motor, threaded connection has the nut on the threaded rod, the nut with the junction fixed connection of the right rear side of diamond frame, the transfer robot the pile up neatly robot the AGV dolly conveying mechanism the touch screen the motor all with PLC controller electric connection.
Preferably, the palletizing robot has a volume larger than that of the handling robot.
Preferably, the stacking platforms are at least two, and the stacking robot is located in the middle of the stacking platforms.
Preferably, an RFID reader-writer is arranged on the inner lower surface of the U-shaped frame corresponding to the front side of the visual detection device, and the RFID reader-writer is electrically connected with the PLC.
Preferably, the upper surface of the AGV dolly is provided with a non-slip mat.
Preferably, the upper surface rear side fixedly connected with locating plate of AGV dolly, the right-hand member of threaded rod runs through the locating plate, just the threaded rod with the locating plate rotates to be connected.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model provides an intelligence letter sorting pile up neatly industrial robot workstation system, discern the work piece through visual detection device, transmit identification information for transfer robot makes it snatch the work piece to the AGV dolly, and transfer robot passes through the PLC controller with work piece information and passes to the pile up neatly robot, when the AGV dolly carries the work piece to arrive the pile up neatly robot puts things in good order with the work piece classification, can realize the automatic classification of putting things in good order to different specification work pieces, reduce workman's the amount of labour and improve work efficiency, through the diamond frame that is equipped with on the AGV dolly, driving motor makes on the threaded rod by the spacing nut of diamond frame pulling diamond frame about can, make the diamond frame extend or press from both sides tightly, can make the work piece tightly be pressed from both sides at the in-process of transporting, prevent dropping of work piece.
Drawings
Fig. 1 is a front view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a top view of the AGV of the present invention;
fig. 4 is a block diagram of the electrical connection relationship in the present invention.
In the figure: the automatic guided vehicle comprises a carrying robot 1, a stacking robot 2, an AGV 3, a conveying mechanism 4, a U-shaped frame 5, a visual detection device 6, a material blocking plate 7, a stacking platform 8, a track 9, a diamond-shaped frame 10, a support plate 11, a spring 12, a motor 13, a threaded rod 14, a nut 15, an RFID reader-writer 16, an antiskid pad 17 and a positioning plate 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides an intelligence letter sorting pile up neatly industrial robot workstation system, includes transfer robot 1, pile up neatly machine people 2, pile up neatly platform 8, PLC controller, touch screen and AGV dolly 3, one side of transfer robot 1 is equipped with transport mechanism 4, the upper surface front side fixedly connected with U-shaped frame 5 of transport mechanism 4, the interior lower surface middle part of U-shaped frame 5 is equipped with visual detection device 6, visual detection device 6 with 1 electric connection of transfer robot, visual detection device 6 mainly comprise light source, CCD camera, computer, image processing unit, machine vision processing software, man-machine interface, communication interface etc.. The information such as the color, the shape, the size and the like of the picture of the workpiece is analyzed, the analyzed information is transmitted to the transfer robot 1, and the visual detection device 6 is simultaneously responsible for calculating the position center point and the direction of the workpiece on the transmission mechanism 4 and transmitting the position information to the transfer robot 1 so as to accurately grab the transfer robot 1. The front end fixedly connected with striker plate 7 of transport mechanism 4, striker plate 7 prevents that the work piece of tip from dropping, pile up neatly machine people 2 with pile up neatly platform 8 all establishes haulage robot 1's opposite side, pile up neatly machine people 2's end effector has multiple selections such as absorption formula, splint formula, grabbing formula, combination formula. Similarly, the patterns formed by the final stacking of the materials can be different according to the stacking requirements of the system, such as three-flower stacks, five-flower stacks, whole-layer stacking and the like. The programming algorithm of the stacking is multiple, the programming idea mainly adopts a modularized programming method, the workload of teaching point alignment is reduced by utilizing a matrix, an array, position deviation and the like, the readability of a program is increased, the modification is easy to repair, a track 9 is arranged between the transfer robot 1 and the stacking robot 2, the AGV trolleys 3 are connected in the track 9 in a sliding manner, the AGV trolleys 3 are various and typical representatives of industrial mobile robots, and the automatic stacking system has the advantages of flexible operation, high working efficiency, easy upgrading and the like, the AGV trolleys 3 transport materials between the transfer robot 1 and the stacking robot 2, the two-way data transmission of the AGV trolleys 3 and a PLC controller serving as a control center can be realized by adopting a ZigBee wireless communication technology, the two robots can obtain the position information of the AGV trolleys 3 through the PLC controller and carry workpieces on the AGV trolleys 3 or take workpieces from the AGV trolleys 3 in time, the middle part of the upper surface of the AGV trolley 3 is provided with a diamond frame 10, the joint of the right back side and the left front side of the diamond frame 10 is fixedly connected with the upper surface of the AGV trolley 3, the right front side of the upper surface of the AGV trolley 3 is fixedly connected with a support plate 11, a spring 12 is arranged between the support plate 11 and the right front side joint of the diamond frame 10, the left back side of the upper surface of the AGV trolley 3 is fixedly connected with a motor 13, the driving end of the motor 13 is fixedly connected with a threaded rod 14, a nut 15 is in threaded connection with the threaded rod 14, the nut 15 is fixedly connected with the joint of the right back side of the diamond frame 10, when a workpiece is conveyed between the diamond frames 10 on the AGV trolley 3, a PLC controller can control the motor 13 to rotate, the nut 15 limited by the diamond frame 10 on the threaded rod 14 can slide left, and the diamond frame 10 can extend and compress, the convenient work piece with on the AGV dolly 3 presss from both sides tightly, drops when avoiding the work piece to transport, and is spacing transfer robot 1 pile up neatly machine people 2 AGV dolly 3 transport mechanism 4 the touch screen motor 13 all with PLC controller electric connection.
Touch screen and PLC controller are used in coordination, realize the surveillance and the control to entire system real-time status, visual detection device 6 discerns work piece information, transfer the identifying information for transfer robot 1, transfer robot 1 transmits information for pile up neatly machine people 2 through the PLC controller simultaneously, transfer robot 1 snatchs the work piece and places when AGV dolly 3 reachs, AGV dolly 3 carries the work piece when reacing pile up neatly machine people 2 department, pile up neatly machine people 2 presss from both sides the work piece and gets to the corresponding pile up neatly platform 8 on, conveniently to the kind and the batch of product, realize intelligent letter sorting and pile up neatly, full process automation has been realized, informationization and intellectuality, both reduced workman's work load, work efficiency has been improved again.
Particularly, the size of the palletizing robot 2 is larger than that of the carrying robot 1, the palletizing robot 2 and the carrying robot 1 are not greatly different in body structure, and the action range required by the palletizing robot 2 is larger, so that the size of the palletizing robot 2 is large, and the palletizing range of the workpiece is conveniently increased.
Particularly, the stacking platforms 8 are at least two, the stacking robot 2 is located in the middle of the stacking platforms 8, the stacking robot 2 can conveniently classify more workpieces, and the stacking range is wider.
Specifically, an RFID reader-writer 16 is arranged on the inner lower surface of the U-shaped frame 5 at the front side corresponding to the visual detection device 6, the RFID reader-writer 16 is electrically connected with the PLC controller, and the RFID reader-writer 16 can read the electronic tag information of a workpiece in the production process to provide updated information for the subsequent links. In the letter sorting system, if the material that can't distinguish appears in visual detection device 6, then can distinguish information through RFID read write line 16, make the more accurate classification of work piece, make mistakes when preventing the work piece classification.
Particularly, the upper surface of AGV dolly 3 is equipped with slipmat 17, is favorable to preventing that the work piece from skidding, makes its transportation in-process more stable.
Particularly, AGV dolly 3's upper surface rear side fixedly connected with locating plate 18, the right-hand member of threaded rod 14 runs through locating plate 18, just threaded rod 14 with locating plate 18 rotates and connects, and is more stable when making threaded rod 14 rotate.
The working principle is as follows: the utility model identifies the specification of the workpiece on the conveying mechanism 4 through the visual detection device 6, transmits identification information to the transfer robot 1, so that the transfer robot 1 can grab and place the workpiece in the middle of the diamond frame 10 of the AGV trolley 3, the PLC controller controls the motor 13 to rotate so that the nut 15 limited by the diamond frame 10 on the threaded rod 14 can move left and right, stretches the diamond frame 10, further the workpiece on the AGV trolley 3 can be clamped, the workpiece is prevented from dropping in the transferring process, when the AGV trolley 3 transfers the workpiece to the palletizing robot 2, the palletizing robot 2 places the workpiece on the corresponding palletizing table 8 through the workpiece information transmitted from the transfer robot 1 by the PLC controller, thereby facilitating the classification and palletizing of the workpiece, reducing the workload of workers and improving the efficiency of the classification and palletizing of the workpiece, and is provided with double insurance when identifying the workpiece category, if the visual inspection device 6 does not accurately identify the type of the workpiece, the RFID reader/writer 16 can identify the electronic tag information on the workpiece, so that the workpiece can be classified more accurately, and errors can be prevented when the workpiece is classified.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model discloses the standard part that uses all can purchase from the market, and dysmorphism piece all can be customized according to the record of description and attached drawing, and the concrete connection mode of each part all adopts conventional means such as ripe bolt, rivet, welding among the prior art, and machinery, part and equipment all adopt prior art, and conventional model is including the conventional connected mode of circuit connection adoption conventional among the prior art, and here detailed description is not again.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an intelligence letter sorting pile up neatly industrial robot workstation system, includes transfer robot (1), pile up neatly machine people (2), pile up neatly platform (8), PLC controller, touch screen and AGV dolly (3), its characterized in that: one side of the transfer robot (1) is provided with a transfer mechanism (4), the front side of the upper surface of the transfer mechanism (4) is fixedly connected with a U-shaped frame (5), the middle parts of the inner lower surface of the U-shaped frame (5) are provided with a visual detection device (6), the visual detection device (6) is electrically connected with the transfer robot (1), the front end of the transfer mechanism (4) is fixedly connected with a baffle plate (7), the palletizing robot (2) and the palletizing platform (8) are arranged at the other side of the transfer robot (1), a track (9) is arranged between the transfer robot (1) and the palletizing robot (2), the AGV trolley (3) is slidably connected in the track (9), the middle part of the upper surface of the AGV trolley (3) is provided with a diamond-shaped frame (10), the junction of the right rear side and the left front side of the diamond-shaped frame (10) is fixedly connected with the upper surface of the AGV trolley (3), upper surface right side front side fixedly connected with extension board (11) of AGV dolly (3), extension board (11) with be equipped with spring (12) between the right front side junction of rhombus frame (10), the upper surface left side rear side fixedly connected with motor (13) of AGV dolly (3), the drive end fixedly connected with threaded rod (14) of motor (13), threaded rod (14) are gone up threaded connection and are had nut (15), nut (15) with the junction fixed connection of the right rear side of rhombus frame (10), transfer robot (1) pile up neatly machine people (2) AGV dolly (3) transport mechanism (4) the touch screen motor (13) all with PLC controller electric connection.
2. The intelligent sorting and palletizing industrial robot workstation system as claimed in claim 1, wherein: the size of the palletizing robot (2) is larger than that of the carrying robot (1).
3. The intelligent sorting and palletizing industrial robot workstation system as claimed in claim 1, wherein: the stacking platforms (8) are at least two, and the stacking robot (2) is located in the middle of the stacking platforms (8).
4. The intelligent sorting and palletizing industrial robot workstation system as claimed in claim 1, wherein: an RFID reader-writer (16) is arranged on the inner lower surface of the U-shaped frame (5) corresponding to the front side of the visual detection device (6), and the RFID reader-writer (16) is electrically connected with the PLC.
5. The intelligent sorting and palletizing industrial robot workstation system as claimed in claim 1, wherein: the upper surface of AGV dolly (3) is equipped with slipmat (17).
6. The intelligent sorting and palletizing industrial robot workstation system as claimed in claim 1, wherein: AGV dolly (3) upper surface rear side fixedly connected with locating plate (18), the right-hand member of threaded rod (14) runs through locating plate (18), just threaded rod (14) with locating plate (18) rotate to be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022534270.4U CN213707063U (en) | 2020-11-05 | 2020-11-05 | Intelligent sorting and stacking industrial robot workstation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022534270.4U CN213707063U (en) | 2020-11-05 | 2020-11-05 | Intelligent sorting and stacking industrial robot workstation system |
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| Publication Number | Publication Date |
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| CN213707063U true CN213707063U (en) | 2021-07-16 |
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| CN202022534270.4U Expired - Fee Related CN213707063U (en) | 2020-11-05 | 2020-11-05 | Intelligent sorting and stacking industrial robot workstation system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180423A (en) * | 2022-06-22 | 2022-10-14 | 福建永越智能科技股份有限公司 | Stacking robot with checking function and stacking checking method thereof |
-
2020
- 2020-11-05 CN CN202022534270.4U patent/CN213707063U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180423A (en) * | 2022-06-22 | 2022-10-14 | 福建永越智能科技股份有限公司 | Stacking robot with checking function and stacking checking method thereof |
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Granted publication date: 20210716 |