CN213703935U - Double-circulation comprehensive production line with clearing leveling device - Google Patents

Abstract

The utility model discloses a two-cycle integrated production line who possesses clearance and catch up with flat device, include mould platform body, dust fall subassembly and catch up with flat subassembly, the both ends all movable mounting at mould platform body top has the heated board. The utility model discloses a fixed surface at first cloth machine installs the subassembly of pouring, can utilize sideslip car and MD driving to carry out position adjustment with the mould platform body, clean the mould platform after that, then utilize the line printer to rule out the component size, fixed die block after that, side form and top mould, installation door and window mould, scribble the release agent, then at outer wallboard outer leaf installation reinforcing bar net piece, interior wallboard installation steel reinforcement cage (area roof beam) and last shelves limit mould, installation reinforcing bar net piece, it is pre-buried with interior outer wallboard installation limit portion after that, the hole is pre-buried, water and electricity is pre-buried etc, then at the pre-buried line box of truss superimposed sheet, the hole, concreting after that, the input is little, output is high, and is with low costs, degree of automation is high, the construction cycle end, comprehensive height.

Description

Double-circulation comprehensive production line with clearing leveling device

Technical Field

The utility model relates to a production line technical field is synthesized to two circulations specifically is a two circulations who possesses clearance and catch up with flat device synthesizes production line.

Background

The precast concrete member (abbreviated as PC member) is the basis for realizing the prefabrication of a main body structure, the PC is widely used in Germany, British, America, Japan and other countries, developed countries take the PC as a main mode of modern buildings, but the building industry of China still mainly adopts a rough type, a standardized system is not formed, the building industrialization rate is only 1 percent, which is about 1/70 of the average level of developed countries, and the PC has a great development space, and in the using process, the existing double-circulation comprehensive production line has many problems or defects:

traditional double circulation synthesizes production line in-service use, and the input is big, and output is low, and is with high costs, and degree of automation is low, and construction cycle is long, comprehensive low, and inconvenient staff clears up truss superimposed sheet moreover and drives flat, influences the staff and carries out comprehensive level and smooth to the interior wallboard.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a two circulation integrated production line that possesses clearance and catch up with flat device to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a double-circulation comprehensive production line with a cleaning leveling device comprises a die table body, a dust fall component and a leveling component, wherein insulation boards are movably mounted at two ends of the top of the die table body, a vibration table is fixedly mounted on one side of each insulation board, a first distributing machine is fixedly mounted on one side of the vibration table, a pouring component is fixedly mounted on the surface of the first distributing machine, a dust fall component is fixedly mounted on one side of the first distributing machine, a leveling component is movably mounted on one side of the pouring component, a pre-curing kiln is fixedly arranged on one side of the leveling component, a curing kiln body is fixedly arranged on one side of the pre-curing kiln, mold assembling platforms are equidistantly mounted on one side of the curing kiln body, mold disassembling platforms are equidistantly mounted between the mold assembling platforms, a leveling machine is fixedly mounted on one side of the mold assembling platforms, and a cleaning machine is fixedly mounted on one side of the leveling machine, one side of scavenging machine is fixed with the side machine that stands, all fixed mounting has the cleaning machine on one side of the side machine that stands.

Preferably, both sides of the bottom of the die table body are fixedly provided with transverse moving vehicles, an MD travelling vehicle is fixedly arranged between the transverse moving vehicles, one side of the MD travelling vehicle is fixedly provided with an European travelling vehicle, and pre-buried reserved tables are arranged at equal intervals at the top of the die table body.

Preferably, the flatting component comprises a vehicle body, flatting rollers are installed at the bottom of the vehicle body at equal intervals, a rotating shaft is fixedly installed on one side of the vehicle body, and a traction groove is fixedly formed in one side of the rotating shaft.

Preferably, the dust fall subassembly includes the mount, and the inside fixed mounting of mount has the water pump, and one side of water pump is fixed and is provided with the water tank, and the fixed shower that is provided with of output of water pump, the bottom equidistance of shower are provided with the atomizer.

Preferably, the pouring assembly comprises a second material distributing machine, a secondary pouring and smashing platform is fixedly mounted at one end of the second material distributing machine, and a pouring gate is fixedly arranged between the secondary pouring and smashing platform and the second material distributing machine.

Preferably, one side of the pre-curing kiln is fixedly provided with a napping machine, and one side of the napping machine is fixedly provided with a troweling machine.

Compared with the prior art, the beneficial effects of the utility model are that: this dual cycle that possesses clearance and catch up with flat device synthesizes production line has following advantage:

(1) the casting assembly is fixedly arranged on the surface of a first material distributor, the position of a mould table body can be adjusted by using a cross travelling vehicle and an MD travelling vehicle, then the mould table is cleaned, then a component size is scribed by using a scribing machine, then a bottom mould, a side mould and a top mould are fixed, a door and window mould is installed, a release agent is coated, then a steel mesh is installed on the outer leaf of an outer wallboard, a steel cage (with a beam) and an upper blocking side mould are installed on an inner wallboard, the steel mesh is installed, ribs and binding are arranged on the bottom layer of a truss composite slab, truss ribs and binding are placed, then the inner wallboard and the outer wallboard are installed, the edges are pre-buried, holes are pre-buried, the like, then a wire box and holes are pre-buried in the truss hydro-electric composite slab, concrete is poured, then the whole body is vibrated by using a vibrating table, a heat, installing a reinforcement cage on an inner blade, binding an inner wallboard (containing EPS) installation reinforcement mesh sheet, binding a reinforcement piece, installing an upper layer embedded part on an outer wallboard, embedding an inner wallboard (containing EPS) installation edge part, embedding a hole, embedding water and electricity, and the like, then casting concrete on the outer wallboard for the second time, vibrating an inserting point of a vibrating rod, casting concrete on the inner wallboard (containing EPS) for the second time, vibrating the inserting point of the vibrating rod, and having the advantages of small investment, high yield, low cost, high automation degree, short construction period and high comprehensiveness;

(2) a leveling assembly is movably arranged on one side of a pouring assembly and can be movably connected with external traction equipment by a traction groove, a vehicle body is moved to facilitate workers to clean and level a truss composite slab, the workers can conveniently and comprehensively level an inner wallboard (without EPS), then the inner wallboard (without EPS) and the truss composite slab are guided into the interior of a pre-curing kiln for pre-curing, then a napper is used for carrying out surface folding and manual fine napping on the inner wallboard (without EPS), then a troweling machine is used for troweling the truss composite slab, then the inner wallboard (without EPS) and the truss composite slab are guided into the interior of a curing kiln body for curing, then the inner wallboard (without EPS) and the truss composite slab are subjected to magnetic loosening and box dismantling, a mold is disassembled, a notch is cleaned, then a lifting hook is arranged on the inner wallboard (without EPS), a side lifting hook is arranged, a loading hook is arranged, a hook is disassembled, then, loading and unloading the hook, and finally cleaning the component;

(3) all fixed mounting has the dust fall subassembly through the one side at first cloth machine, carries out the during operation at this device, can utilize the mount to deposit the water tank, utilizes the water pump to drive the inside leading-in shower of water tank inside after that, then utilizes atomizer to spray water, and the staff of being convenient for carries out dust fall work, prevents environmental pollution.

Drawings

Fig. 1 is a top view of the structure of the present invention;

fig. 2 is a schematic view of a front view partial structure of the dust fall assembly of the present invention;

fig. 3 is a schematic view of a partial structure of the flatting assembly of the present invention;

fig. 4 is the utility model discloses a pour subassembly local structure schematic diagram.

In the figure: 1. a die table body; 101. pre-burying a reserved platform; 102. performing MD traveling; 103. carrying out European style traveling; 104. a transverse moving vehicle; 2. a thermal insulation board; 3. a vibration table; 4. a first material distributor; 5. curing the kiln body; 6. a die filling table; 7. a line marking machine; 8. a sweeper; 9. a cleaning machine; 10. pouring the assembly; 1001. secondary pouring and tamping; 1002. a gate; 1003. a second material distributor; 11. a dust fall assembly; 1101. a shower pipe; 1102. an atomizing spray head; 1103. a fixed mount; 1104. a water pump; 1105. a water tank; 12. pre-curing in a kiln; 1201. a napping machine; 1202. a troweling machine; 13. a leveling component; 1301. a vehicle body; 1302. a rotating shaft; 1303. a leveling roller; 1304. a traction groove; 14. disassembling the mold table; 15. and (5) laterally erecting the machine.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a double-circulation comprehensive production line with a clearing and leveling device comprises a die table body 1, a dust fall assembly 11 and a leveling assembly 13, wherein insulation boards 2 are movably mounted at two ends of the top of the die table body 1, traversing carriages 104 are fixedly mounted at two sides of the bottom of the die table body 1, MD travelling cranes 102 are fixedly mounted between the traversing carriages 104, European travelling cranes 103 are fixedly mounted at one side of the MD travelling cranes 102, pre-buried reserved platforms 101 are equidistantly mounted at the top of the die table body 1, vibrating platforms 3 are fixedly mounted at one sides of the insulation boards 2, a first distributing machine 4 is fixedly mounted at one side of the vibrating platforms 3, a pouring assembly 10 is fixedly mounted on the surface of the first distributing machine 4, the pouring assembly 10 comprises a second distributing machine 1003, a secondary pouring platform 1001 is fixedly mounted at one end of the second distributing machine 1003, and a pouring gate 1002 is fixedly arranged between the secondary pouring platform 1001 and the second distributing machine 1003;

specifically, as shown in fig. 1 and 4, when in use, a pouring component 10 is fixedly installed on the surface of a first material distributor 4, a traversing carriage 104 and an MD travelling carriage 102 can be used for adjusting the position of a mould table body 1, then the mould table is cleaned, then a marking machine 7 is used for marking the size of a component, then a bottom mould, a side mould and a top mould are fixed, a door and window mould is installed, a release agent is coated, then a reinforcing mesh sheet is installed on an outer leaf of an outer wallboard, a reinforcing cage (with a beam) and an upper blocking side mould are installed on an inner wallboard, reinforcing mesh sheets are installed, reinforcing bars are distributed and bound on the bottom layer of a truss composite slab, truss bars are placed and bound, then edges of the inner wallboard and the outer wallboard are pre-buried, holes are pre-buried, pre-buried and the like, then a wire box and holes are pre-buried in the truss composite slab, then concrete is integrally vibrated by using a vibrating table 3, then an upper layer die is installed on the external wall panel, a reinforcing cage is installed on the inner blade, then reinforcing mesh sheets are installed on the inner wall panel (containing EPS) and tied up to tie reinforcing pieces, then an upper layer embedded part is installed on the external wall panel, then the edge embedded part, the hole embedded part, the water and electricity embedded part and the like are installed on the inner wall panel (containing EPS), then concrete is poured on the outer wall panel for the second time, the inserting point of a vibrating rod is vibrated, the inner wall panel (containing EPS) is poured on the second time, the inserting point of the vibrating rod is vibrated, the investment is small, the yield is high, the cost is low, the automation degree is high, the construction period is short, the comprehensiveness is high, the model of the vibrating table 3 can be an HZJ-2 vibrating table, the vibrating table 3 is suitable for a cement mixing plant test room, test piece forming and precast jolt forming of various concrete members such as plate columns, beams and the like are tested, and the production efficiency is high, the jolt, Convenient use and maintenance, etc.;

a dust fall assembly 11 is fixedly mounted on one side of the first material distributor 4, the dust fall assembly 11 comprises a fixing frame 1103, a water pump 1104 is fixedly mounted inside the fixing frame 1103, a water tank 1105 is fixedly arranged on one side of the water pump 1104, a spray pipe 1101 is fixedly arranged at the output end of the water pump 1104, and atomizing nozzles 1102 are equidistantly arranged at the bottom of the spray pipe 1101;

specifically, as shown in fig. 1 and 2, when the device is used, the dust settling assembly 11 is fixedly mounted on one side of the first material distributor 4, when the device works, the water tank 1105 can be stored by using the fixing frame 1103, then the water pump 1104 is used for driving water in the water tank 1105 to be guided into the spray pipe 1101, and then the atomizing spray head 1102 is used for spraying water, so that workers can perform dust settling work to prevent environmental pollution, the water pump 1104 is electrically connected with an external power supply through a wire, the type of the water pump 1104 can be a CM3-5 water pump, and the water pump 1104 is a machine for conveying fluid or pressurizing fluid;

one side of the pouring component 10 is movably provided with a leveling component 13, the leveling component 13 comprises a vehicle body 1301, leveling rollers 1303 are equidistantly arranged at the bottom of the vehicle body 1301, a rotating shaft 1302 is fixedly arranged at one side of the vehicle body 1301, a traction groove 1304 is fixedly arranged at one side of the rotating shaft 1302, a pre-curing kiln 12 is fixedly arranged at one side of the leveling component 13, a napping machine 1201 is fixedly arranged at one side of the pre-curing kiln 12, a troweling machine 1202 is fixedly installed on one side of the napping machine 1201, a curing kiln body 5 is fixedly arranged on one side of the pre-curing kiln 12, die filling tables 6 are installed on one side of the curing kiln body 5 at equal intervals, die removing tables 14 are installed between the die filling tables 6 at equal intervals, scribing machines 7 are fixedly installed on one sides of the die filling tables 6, cleaning machines 8 are fixedly installed on one sides of the scribing machines 7, side erecting machines 15 are fixedly installed on one sides of the cleaning machines 8, and cleaning machines 9 are fixedly installed on one sides of the side erecting machines 15;

specifically, as shown in fig. 1 and 3, when in use, the leveling assembly 13 is movably mounted on one side of the casting assembly 10, and can be movably connected with external traction equipment by using the traction groove 1304, the vehicle body 1301 is moved, so that workers can clean and level the truss composite slab conveniently, so that the workers can completely level the inner wallboard (without EPS), then introduce the inner wallboard (without EPS) and the truss composite slab into the interior of the pre-curing kiln 12 for pre-curing, then use the napping machine 1201 to perform surface folding and manual fine napping on the inner wallboard (without EPS), then use the trowelling machine 1202 to trowel the truss composite slab, then introduce the inner wallboard (without EPS) and the truss composite slab into the interior of the curing kiln body 5 for curing, then perform box loosening on the inner wallboard (without EPS) and the truss composite slab, disassemble the mold, clean the notch, then installing a lifting hook on the inner wall plate (without EPS), lifting on the side, loading and unloading the hook, then loading and unloading the hook, and finally cleaning the component, wherein the cleaning machine 9 is used for washing and filtering pollutants generated or invaded by the hydraulic system in the manufacturing, assembling, using and maintaining processes; the device can also be suitable for the regular maintenance and filtration of working oil, improves the cleanliness, and avoids or reduces the faults caused by pollution, thereby ensuring the high performance, high reliability and long service life of hydraulic system equipment.

The working principle is as follows: when the steel bar stripping and leveling machine is used, firstly, 8 die filling procedures, 8 reinforcing steel bar procedures, 6 pre-embedding procedures, 4 pouring and tamping procedures, 1 cleaning and leveling procedure, 1 pre-curing procedure, 1 napping procedure, 1 curing procedure, 4 die stripping procedures, 4 lifting procedures, 1 cleaning procedure, 1 automatic marking procedure and 1 cleaning procedure are needed, and the total number of needed people is 41;

secondly, by fixedly installing a pouring component 10 on the surface of a first material distributor 4, the position of a mould table body 1 can be adjusted by using a cross travelling vehicle 104 and an MD travelling vehicle 102, then the mould table is cleaned, then the size of a component is marked by using a marking machine 7, then a bottom mould, a side mould and a top mould are fixed, a door and window mould is installed, a release agent is coated, then a reinforcing mesh sheet is installed on the outer leaf of an outer wallboard, a reinforcing cage (with a beam) and an upper blocking side mould are installed on an inner wallboard, the reinforcing mesh sheet is installed, the bottom layer of a truss composite slab is provided with ribs and bound, truss ribs and bound are placed, then the installation edge parts of the inner wallboard and the outer wallboard are pre-buried, holes are pre-buried, water and electricity are pre-buried, then a wire box and holes are pre-buried in the truss composite slab, concrete is poured, then the vibration platform 3 is used for integrally vibrating, then an insulation board 2, installing a reinforcement cage on an inner blade, binding an inner wallboard (containing EPS) installation reinforcement mesh sheet, binding a reinforcement piece, installing an upper layer embedded part on an outer wallboard, embedding an inner wallboard (containing EPS) installation edge part, embedding a hole, embedding water and electricity, and the like, then casting concrete on the outer wallboard for the second time, vibrating an inserting point of a vibrating rod, casting concrete on the inner wallboard (containing EPS) for the second time, vibrating the inserting point of the vibrating rod, and having the advantages of small investment, high yield, low cost, high automation degree, short construction period and high comprehensiveness;

finally, utilize mount 1103 to deposit water tank 1105, utilize water pump 1104 to drive the inside water guide-in shower 1101 of water tank 1105 inside after, then utilize atomizer 1102 to spray water, the staff of being convenient for carries out dust fall work, prevents environmental pollution.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.

Claims (6)

1. The utility model provides a two circulation that possesses clearance and catch up with flat device synthesizes production line, includes mould platform body (1), dust fall subassembly (11) and catch up with flat subassembly (13), its characterized in that: the improved structure of the high-temperature-resistant and high-pressure-resistant composite material is characterized in that insulation boards (2) are movably mounted at two ends of the top of a mold table body (1), a vibrating table (3) is fixedly mounted on one side of each insulation board (2), a first distributing machine (4) is fixedly mounted on one side of each vibrating table (3), a pouring assembly (10) is fixedly mounted on the surface of each first distributing machine (4), a dust-falling assembly (11) is fixedly mounted on one side of each first distributing machine (4), a leveling assembly (13) is movably mounted on one side of each pouring assembly (10), a pre-curing kiln (12) is fixedly arranged on one side of each leveling assembly (13), a curing kiln body (5) is fixedly arranged on one side of each pre-curing kiln (12), mold filling tables (6) are mounted on one side of each curing kiln body (5) at equal intervals, mold filling tables (14) are mounted between the mold filling tables (6) at equal intervals, and scribing machines (7), all fixed mounting have scavenging machine (8) in one side of line printer (7), one side fixed mounting of scavenging machine (8) has side machine (15), all fixed mounting have cleaning machine (9) in one side of side machine (15).

2. The dual cycle integrated production line with a cleaning and leveling device according to claim 1, wherein: the mold comprises a mold body (1), transverse traveling vehicles (104) are fixedly mounted on two sides of the bottom of the mold body (1), MD traveling vehicles (102) are fixedly mounted between the transverse traveling vehicles (104), European traveling vehicles (103) are fixedly mounted on one side of the MD traveling vehicles (102), and pre-buried reserved tables (101) are mounted on the top of the mold body (1) at equal intervals.

3. The dual cycle integrated production line with a cleaning and leveling device according to claim 1, wherein: the flat driving component (13) comprises a vehicle body (1301), flat driving rollers (1303) are installed at the bottom of the vehicle body (1301) at equal intervals, a rotating shaft (1302) is fixedly installed on one side of the vehicle body (1301), and a traction groove (1304) is fixedly arranged on one side of the rotating shaft (1302).

4. The dual cycle integrated production line with a cleaning and leveling device according to claim 1, wherein: the dust fall assembly (11) comprises a fixing frame (1103), a water pump (1104) is fixedly installed inside the fixing frame (1103), a water tank (1105) is fixedly arranged on one side of the water pump (1104), a spraying pipe (1101) is fixedly arranged at the output end of the water pump (1104), and atomizing nozzles (1102) are equidistantly arranged at the bottom of the spraying pipe (1101).

5. The dual cycle integrated production line with a cleaning and leveling device according to claim 1, wherein: the pouring assembly (10) comprises a second material distributing machine (1003), a secondary pouring and smashing platform (1001) is fixedly mounted at one end of the second material distributing machine (1003), and a pouring gate (1002) is fixedly arranged between the secondary pouring and smashing platform (1001) and the second material distributing machine (1003).

6. The dual cycle integrated production line with a cleaning and leveling device according to claim 1, wherein: one side of the pre-curing kiln (12) is fixedly provided with a napping machine (1201), and one side of the napping machine (1201) is fixedly provided with a troweling machine (1202).

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