CN213687460U - Freezer calandria defrosting robot - Google Patents

Freezer calandria defrosting robot Download PDF

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Publication number
CN213687460U
CN213687460U CN202022218784.9U CN202022218784U CN213687460U CN 213687460 U CN213687460 U CN 213687460U CN 202022218784 U CN202022218784 U CN 202022218784U CN 213687460 U CN213687460 U CN 213687460U
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CN
China
Prior art keywords
defrosting
calandria
robot
support
obstacle
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Expired - Fee Related
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CN202022218784.9U
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Chinese (zh)
Inventor
盛健
黄晓璜
魏燕
钟学贤
黄甫成
张吏雲
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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Priority to CN202022218784.9U priority Critical patent/CN213687460U/en
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Publication of CN213687460U publication Critical patent/CN213687460U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model relates to a freezer calandria defrosting robot, the defrosting system includes the upper portion annular support and fixes two defrosting brushes and bottom arc support that set up on the upper portion annular support and fixes a defrosting brush that sets up on the bottom arc support, three defrosting brushes connect the defrosting brush motor respectively, the frost that falls is collected in the baffle part that sets up on the front and back of upper portion annular support and bottom arc support; the moving system comprises two crawler belts which are contacted with the left upper part and the right upper part of the refrigerator calandria, two crawler belt motors and a transmission mechanism which are fixedly arranged on the upper annular bracket, and the crawler belt motors and the transmission mechanism are connected with the crawler belts; the obstacle crossing system comprises a buckle, a rotating motor and a rotating shaft, wherein the bottom arc-shaped support is connected with the upper annular support end through the buckle, and the other end of the bottom arc-shaped support is connected with the rotating shaft through the rotating motor and the rotating shaft. The utility model has the advantages of simple and reasonable structure, be fit for the repeated operation, it is efficient, safe and reliable, economical and practical.

Description

Freezer calandria defrosting robot
Technical Field
The utility model relates to a frost clearing device on freezer evaporation calandria, especially a freezer calandria defrosting robot.
Background
Along with the economic and social development of China, the storage demand of a large-scale refrigeration house is continuously increased, due to the environment of low temperature and high relative humidity, an evaporation calandria of the refrigeration house is easy to frost in the refrigeration process, the frost layer can increase the thermal resistance of the evaporation calandria, the operation efficiency of a refrigeration system is reduced, and the operation energy consumption cost of the refrigeration house is increased, so that the frost layer on the surface of the evaporation calandria needs to be cleaned regularly. Common methods for treating frost include manual defrosting, hot air defrosting, water spray defrosting, electric heating defrosting, and the like.
Manual defrosting is the most original defrosting mode, and workers use long-rod cleaning tools such as brooms to clean. However, the manual defrosting for the large refrigeration house is unrealistic, an operator operates the refrigeration house by looking up, the physical consumption is high, the working time in the low-temperature environment is too long, the body health is harmed, the refrigeration house cannot be thoroughly cleaned, and the cleaned frost falls off the stored goods or the ground, so that the stored goods are polluted and the ground is wet and slippery. In addition, the evaporation tubes and fins may be deformed, and even the evaporation tubes may be damaged to cause refrigerant leakage accidents.
The hot gas defrosting is to melt the frost layer on the surface of the evaporating calandria in the cold storage by using the high-temperature superheated steam discharged by the refrigeration compressor as a heat source through an electromagnetic valve or a conversion device. At this time, the condenser of the refrigeration system is changed into an evaporator, the evaporation calandria in the refrigerator is changed into a condenser, the superheated steam of the refrigerant is condensed to release heat, and the frost layer on the surface of the calandria in the refrigerator absorbs the heat released by the refrigerant to melt the frost layer. The defects are that the defrosting time of the refrigeration house is long, the temperature of the refrigeration house is greatly influenced, and a refrigeration equipment system of the refrigeration house is too complex.
The electric heating defrosting is to heat the calandria by using electric heating pipes arranged in the evaporation calandria to melt the frost layer. The method has simple system and convenient operation, but has huge power consumption, great influence on the temperature of the refrigeration house and no energy conservation; the power of the electric heating pipe for defrosting is very high, the quality of the heating pipe is poor or the heating pipe is used for a long time, the heating pipe is easy to burn out and even causes fire, and serious potential safety hazards exist in electric heating defrosting.
Spraying water or salt water solution at high temperature to the surface of the evaporating calandria of the refrigeration house through a spraying device to thaw and melt the frost layer, and discharging the melted water through a drainage pipeline. The method has the advantages of high efficiency, simple operation procedure and small temperature fluctuation of the refrigeration house; but the fog in the refrigerator is easy to cause the water drop of the ceiling of the refrigerator, the service life of the refrigerator is reduced, and the like.
To sum up, at present there is not the defrosting mode of perfect freezer evaporation calandria yet, the utility model discloses aim at replacing the manual work to carry out high-efficient intelligent cleaing away to the frost on the freezer calandria.
Disclosure of Invention
The utility model aims to provide a defrosting robot for a refrigerator calandria, which aims to replace manual work to efficiently and automatically clear away frost on the refrigerator calandria; the refrigerator calandria defrosting robot can move back and forth on the refrigerator calandria; in the process of reciprocating movement, the defrosting brush rotates at a high speed to clean accumulated frost on the drain pipe. The rack can be crossed when moving, so that the defrosting process of the rack pipe can be continuously carried out, and the stable heat transfer refrigeration performance of the refrigeration house rack pipe and the higher operation efficiency of a refrigeration system can be ensured.
In order to achieve the above purpose, the technical scheme of the utility model is that: a refrigerator calandria defrosting robot, which comprises a defrosting system, a moving system, an obstacle crossing system, a baffle component and a control system, the defrosting system comprises an upper annular support, two defrosting brushes, a bottom arc-shaped support and a defrosting brush, wherein the two defrosting brushes and the bottom arc-shaped support are fixedly arranged on the upper annular support, the defrosting brushes are fixedly arranged on the bottom arc-shaped support, the three defrosting brushes are distributed along the circumference at intervals of 120 degrees of radian, the three defrosting brushes arranged at equal radians are respectively connected with respective defrosting brush motors, the defrosting brush motors are driven to rotate at high speed to clean accumulated frost on the freezer calandria and the fins, and the falling frost is collected in baffle parts arranged on the front and the back of the upper annular support and the bottom arc-shaped support, the moving system comprises two crawler belts which are contacted with the left upper part and the right upper part of the refrigerator calandria, two crawler belt motors and a transmission mechanism which are fixedly arranged on the upper annular bracket; the crawler motor and the transmission mechanism are connected with the crawler and drive the crawler to drive the freezer pipe rack defrosting robot to move on the pipe rack; the obstacle crossing system comprises a buckle, a rotating motor and a rotating shaft, wherein the bottom arc-shaped support is connected with one end of the upper annular support through the buckle, and the other end of the bottom arc-shaped support is connected with the rotating shaft through the rotating motor and the rotating shaft; when meetting the obstacle, the buckle unblock, bottom arc support is under the drive of rotating electrical machines and rotation axis, and is rotatory to the horizontality for freezer calandria defrosting robot is whole above the obstacle, and thus cross the obstacle.
Further, the baffle part include the front and back two sides of symmetry, each side has three baffles, two install on upper portion ring carrier, one install on bottom arc support, when strideing across the obstacle or falling the full case of frost, the baffle part is rotatory along with bottom arc support, and the frost drops in the collection device of calandria support below to the staff concentrates the clearance.
Further, control system connect defrosting brush motor, track motor and drive mechanism, buckle, rotating electrical machines and rotation axis respectively, control system control freezer calandria defrosting robot continues to walk, crosses the obstacle, crosses behind the obstacle, bottom arc support is rotatory along with rotating electrical machines and rotation axis, and the buckle locking resumes defrosting operating condition, and freezer calandria defrosting robot continues the walking defrosting.
Further, when an obstacle sensor arranged on the refrigerator calandria defrosting robot detects that a bracket and other obstacles exist in front of the refrigerator calandria defrosting robot, a signal is transmitted to a control system, the control system controls a crawler motor, a transmission mechanism and a defrosting brush motor to pause, a buckle is unlocked, a rotating motor and a rotating shaft rotate to drive a bottom arc-shaped bracket to rotate to a horizontal state, all parts of the defrosting robot are higher than the obstacles, and the crawler motor and the transmission mechanism are started to enable the defrosting robot to continue to move; when the obstacle sensor detects no obstacle, the defrosting robot is shown to cross the obstacle, the track motor and the transmission mechanism are paused again, the rotating motor and the rotating shaft rotate reversely to drive the bottom arc-shaped support to rotate back to the original position, the buckle is locked, and the track motor, the transmission mechanism and the defrosting brush motor are all started to restore to the defrosting working state.
Furthermore, an electricity taking mechanism is arranged in the control system, and power supply of the defrosting robot is carried out through contact with a power supply mechanism arranged above the refrigerator rack pipe support.
Furthermore, the defrosting brush is located behind the crawler belt to avoid the influence of the shielding of the crawler belt motor and the transmission mechanism on the defrosting effect.
Compared with the prior art, the utility model, the beneficial effect who has is: a freezer calandria defrosting robot comprises a defrosting system, a moving system, an obstacle crossing system, a control system and a baffle component. The utility model discloses a track motor and drive mechanism drive track rotate and make the defrosting robot remove on the freezer calandria, carry out the mechanical defrosting to freezer calandria and fin through setting up two defrosting brushes on the upper portion annular bracket and a defrosting brush on the bottom arc support. When the defrosting robot meets the obstacle of the pipe discharging support, the obstacle sensor sends a signal for crossing the obstacle to the control system, the control system controls the buckle to unlock, the bottom arc-shaped support falls off and rotates to the horizontal state under the drive of the rotating motor and the rotating shaft, the device controls the bottom arc-shaped support to rotate back to the original position after passing through the obstacle, and the buckle is locked to realize the continuous defrosting of the defrosting robot. The defrosting operation in the baffle mechanism can collect the frost that cleans, and calandria support below sets up collection device, when meetting the full case of frost in obstacle or the baffle mechanism, when bottom arc support breaks away from, the frost automatically drops in collection device, reaches the effect of the frost that in time clears up freezer calandria defrosting robot and sweeps.
Therefore, the utility model discloses can overcome artifical defrosting inefficiency, shortcoming such as complex operation is dangerous high, simultaneously, the utility model has the advantages of simple and reasonable structure, be fit for repetitive operation, efficient, safe and reliable, economical and practical. The power supply has strong cruising ability and plays an important role in defrosting the pipes in the cold storage.
Drawings
Fig. 1 is a schematic structural view of the refrigerator calandria defrosting robot of the present invention;
fig. 2 is a three-dimensional schematic view of the refrigerator calandria defrosting robot of the present invention;
fig. 3 is a three-dimensional schematic view (including an internal dotted line) of the freezer rack defrosting robot of the present invention.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings and examples.
As shown in fig. 1 to 3, a freezer calandria defrosting robot includes a control system 1, a track motor and transmission mechanism 2, a defrosting brush 3, a defrosting brush motor 4, a dismounting flange 5, a rotating motor and a rotating shaft 6, a bottom arc-shaped bracket 7, a buckle 8, a defrosting brush motor bracket 9, a track 10, an upper annular bracket 11, an obstacle sensor 12, and a baffle component 13.
The freezer calandria defrosting device can move back and forth on a freezer calandria under the action of a crawler motor, a transmission mechanism and a crawler, three defrosting brushes arranged at equal radian (120 degrees) rotate at high speed to clean accumulated frost on the freezer calandria and fins, falling frost is collected in a baffle part of the freezer calandria defrosting robot, when an obstacle is met, a buckle is unlocked, and a bottom arc-shaped bracket rotates to a horizontal state under the action of a rotating motor and a rotating shaft, so that the device is wholly above the obstacle and can cross the obstacle; meanwhile, the frost in the baffle plate component falls into a collecting device below the refrigerator rack pipe support so as to be convenient for workers to clean; after the obstacle is crossed, the device is recovered to a defrosting working state, and defrosting is continued. The defrosting period can be manually set or the thickness of a frost layer can be automatically detected, and the efficient and intelligent defrosting work of the refrigerator calandria is realized.
The defrosting system comprises an upper annular support, two defrosting brushes 3 and a bottom arc-shaped support 7, wherein the two defrosting brushes 3 are fixedly arranged on the upper annular support, the defrosting brushes 3 are fixedly arranged on the bottom arc-shaped support, the three defrosting brushes 3 are distributed along the circumference at intervals of 120 degrees of radian, and the defrosting brushes 3 are positioned behind the crawler belt 10 so as to avoid the influence on the defrosting effect due to the shielding of the crawler belt motor and the transmission mechanism 2.
The moving system comprises two crawler belts 10 which are contacted with the left upper part and the right upper part of the refrigerator calandria, and two crawler belt motors and a transmission mechanism 2 which are fixedly arranged on an upper annular bracket 11; the crawler motor and the transmission mechanism 2 drive the crawler 10, and then drive the refrigerator calandria defrosting robot to move on the calandria.
The obstacle crossing system comprises a bottom arc-shaped support 7, a buckle 8, a rotating motor and a rotating shaft 6, when the freezer calandria defrosting robot encounters an obstacle, an obstacle sensor 12 detects the obstacle and sends the obstacle to a control system 1, the control system 1 controls the buckle 8 on the bottom arc-shaped support 7 to separate the bottom arc-shaped support 7 from an upper annular support 11, the bottom arc-shaped support 7 moves downwards through rotation of the rotating motor and the rotating shaft 6, and the freezer calandria defrosting robot is located right above the obstacle. The control system 1 controls the freezer calandria defrosting robot to continue walking and cross obstacles. After crossing the obstacle, bottom arc support 7 is rotatory along with rotating electrical machines and rotation axis 6, and 8 locks of buckle resume defrosting operating condition, and freezer calandria defrosting robot continues the walking defrosting.
The baffle plate part 13 comprises a front side and a rear side which are symmetrical, each side is provided with three baffle plates 13, two baffle plates are arranged on the upper annular bracket 11, one baffle plate is arranged on the bottom arc-shaped bracket 7, and the frost cleaned by the defrosting brush 3 is collected in the baffle plate part, so that the frost is prevented from directly falling on the ground of a refrigeration house or a storage package to cause the wet and slippery ground and the pollution of the storage; when crossing over the obstacle or falling frost and filling the box, the baffle plate component rotates along with the arc-shaped support 7 at the bottom, and the frost falls into the collecting device below the calandria support, so that workers can intensively clean the frost.
The control system 1 comprises a defrosting brush 3, a brush motor 4, a track motor and transmission mechanism 2, a buckle 8, a rotating motor, a rotating shaft 6 and the like.
The control system 1 of the defrosting robot is provided with a power taking mechanism which is in contact with a power supply mechanism arranged above the refrigerator rack pipe support to supply power to the defrosting robot.
The upper and lower semicircles of the upper annular bracket 11 can be detached through the detaching flange 5, so that the defrosting robot can be conveniently installed on the freezer calandria. Every evaporation calandria of freezer installs a defrosting robot, can automated inspection calandria surface frost layer thickness or set up the defrosting cycle according to the manual work and defrost, stridees across obstacles such as calandria support automatically, emptys the frost that falls that cleans automatically, realizes high-efficient intelligent work.
When the control system 1 of the freezer calandria defrosting robot detects that the surface frost layer of the calandria and the fins of the calandria is thick or the set defrosting time is up, the defrosting robot starts a defrosting working state. The defrosting brush motor 4 drives the defrosting brush 3 to rotate at a high speed so as to clean frost on the surfaces of the discharge pipes and the fins. Meanwhile, the crawler motor and transmission mechanism 2 drives the crawler 10 to drive the defrosting robot to slowly move along the pipe bank, so that different parts of the pipe bank are continuously defrosted until the defrosting operation is finished from one end of the pipe bank to the other end.
When the defrosting robot moves, when the obstacle sensor detects the calandria bracket obstacle, the working state of the rack enters the obstacle crossing state, the crawler motor and the transmission mechanism 2 and the defrosting brush motor 4 are suspended, the buckle 8 is unlocked, the bottom arc-shaped bracket 7 is driven by the rotating motor and the rotating shaft 6 to rotate to the horizontal state, at the moment, the defrosting robot is higher than the calandria bracket obstacle, and the crawler motor and the transmission mechanism 2 are started to enable the defrosting robot to advance to cross the obstacle. When the obstacle sensor 12 detects that the defrosting robot completely crosses the obstacle, the track motor and the transmission mechanism 2 are suspended again, the bottom arc-shaped support 7 rotates to a closed state under the reverse driving of the rotating motor and the rotating shaft 6, the buckle 8 is locked, the defrosting brush motor 4 and the track motor and the transmission mechanism 2 are all started, and the defrosting robot is recovered to a defrosting working state.
When the full case of frost or when meetting the obstacle in cleaning of defrosting robot's baffle part 13 collection, get into the frost and empty the state, namely, buckle 8 unblock, bottom arc support 7 is under the drive of rotating electrical machines and rotation axis 6, rotatory to the horizontality, at rotatory in-process, the frost collecting vat that falls that constitutes by baffle part 13 and bottom arc support 7 constantly inclines, invert until completely, under the action of gravity, fall the frost and fall into the frost collection device that falls that calandria support below set up, so that the staff clears up.
The utility model discloses a protection scope not only limits in above-mentioned embodiment, as long as the structure with the utility model relates to a freezer defrosting robot structure schematic diagram is the same, just falls the utility model discloses the scope of protection.

Claims (6)

1. The utility model provides a freezer calandria defrosting robot, includes defrost system, moving system, hinders system, baffle part and control system more, its characterized in that: the defrosting system comprises an upper annular support (11), two defrosting brushes (3) and a bottom arc-shaped support (7) which are fixedly arranged on the upper annular support (11), and a defrosting brush (3) which is fixedly arranged on the bottom arc-shaped support (7), wherein the three defrosting brushes (3) are distributed along the circumference at intervals of 120 degrees of radian, the three defrosting brushes arranged at equal radians are respectively connected with respective defrosting brush motors (4), the defrosting brush motors (4) are driven to rotate at a high speed to clean accumulated frost on a freezer calandria and fins, the falling frost is collected in baffle parts arranged on the front and back of the upper annular support (11) and the bottom arc-shaped support (7), the moving system comprises two crawler belts (10) which are contacted with the left upper part and the right upper part of the refrigerator calandria, and two crawler belt motors and a transmission mechanism (2) which are fixedly arranged on an upper annular bracket (11); the crawler motor and the transmission mechanism (2) are connected with and drive the crawler (10) to enable the freezer calandria defrosting robot to move on the calandria; the obstacle crossing system comprises a buckle (8), a rotating motor and a rotating shaft (6), wherein the bottom arc-shaped support (7) is connected with one end of the upper annular support (11) through the buckle (8), and the other end of the bottom arc-shaped support is connected with the rotating shaft (6) through the rotating motor; when meeting the obstacle, buckle (8) unblock, bottom arc support (7) are under the drive of rotating electrical machines and rotation axis (6), rotate to the horizontality for freezer calandria defrosting robot is whole above the obstacle, and thus cross the obstacle.
2. The freezer calandria defrosting robot of claim 1, characterized in that: the baffle part include the front and back two sides of symmetry, each side has three baffles (13), two are installed on upper portion ring carrier (11), one is installed on bottom arc support (7), when strideing across the obstacle or falling the full case of frost, the baffle part is rotatory along with bottom arc support (7), the frost drops in the collection device of calandria support below to the staff concentrates the clearance.
3. The freezer calandria defrosting robot of claim 1, characterized in that: control system (1) connect defrosting brush motor (4), track motor and drive mechanism (2), buckle (8), rotating electrical machines and rotation axis (6) respectively, control system (1) control freezer calandria defrosting robot continues the walking, crosses the obstacle, crosses behind the obstacle, bottom arc support (7) are rotatory along with rotating electrical machines and rotation axis (6), buckle (8) locking resumes defrosting operating condition, and freezer calandria defrosting robot continues the walking defrosting.
4. The freezer calandria defrosting robot of claim 3, characterized in that: when an obstacle sensor (12) arranged on the refrigerator calandria defrosting robot detects that a support obstacle exists in front of the refrigerator calandria defrosting robot, a signal is transmitted to a control system (1), the control system (1) controls a track motor and a transmission mechanism (2) and a defrosting brush motor (4) to pause, a buckle (8) is unlocked, a rotating motor and a rotating shaft (6) rotate to drive a bottom arc-shaped support (7) to rotate to a horizontal state, all parts of the defrosting robot are higher than the obstacle, and the track motor and the transmission mechanism (2) are started to enable the defrosting robot to continue to move; when the obstacle sensor (12) detects that no obstacle exists, the defrosting robot is shown to cross the obstacle, the track motor and the transmission mechanism (2) are paused again, the rotating motor and the rotating shaft (6) rotate reversely to drive the bottom arc-shaped support (7) to rotate back to the original position, the buckle (8) is locked, and the track motor, the transmission mechanism (2) and the defrosting brush motor (4) are both started to restore to the defrosting working state.
5. The freezer calandria defrosting robot of claim 1, characterized in that: and the control system (1) is internally provided with a power taking mechanism which is in contact with a power supply mechanism arranged above the refrigerator rack pipe support to supply power to the defrosting robot.
6. The freezer calandria defrosting robot of claim 1, characterized in that: the defrosting brush (3) is positioned behind the crawler belt (10) to avoid the influence of the shielding of the crawler belt motor and the transmission mechanism (2) on the defrosting effect.
CN202022218784.9U 2020-09-30 2020-09-30 Freezer calandria defrosting robot Expired - Fee Related CN213687460U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022218784.9U CN213687460U (en) 2020-09-30 2020-09-30 Freezer calandria defrosting robot

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Application Number Priority Date Filing Date Title
CN202022218784.9U CN213687460U (en) 2020-09-30 2020-09-30 Freezer calandria defrosting robot

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Publication Number Publication Date
CN213687460U true CN213687460U (en) 2021-07-13

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114427777A (en) * 2022-01-14 2022-05-03 凌忠平 Freezer calandria defrosting and deicing machine adaptable to different pipe distances
CN114593545A (en) * 2022-03-16 2022-06-07 江苏福思克环境科技有限公司 Novel refrigeration house
CN114754535A (en) * 2022-04-22 2022-07-15 南通市海门雪盾冷冻设备有限公司 Calandria anti-icing device for refrigeration house
CN115213178A (en) * 2022-09-20 2022-10-21 南通市海门雪盾冷冻设备有限公司 Pipeline cleaning device and application in refrigeration equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114427777A (en) * 2022-01-14 2022-05-03 凌忠平 Freezer calandria defrosting and deicing machine adaptable to different pipe distances
CN114427777B (en) * 2022-01-14 2023-09-01 延长县沃康果业有限责任公司 Refrigerator calandria defrosting and ice removing machine adaptable to different pipe pitches
CN114593545A (en) * 2022-03-16 2022-06-07 江苏福思克环境科技有限公司 Novel refrigeration house
CN114593545B (en) * 2022-03-16 2024-01-19 江苏福思克环境科技有限公司 Novel refrigeration house
CN114754535A (en) * 2022-04-22 2022-07-15 南通市海门雪盾冷冻设备有限公司 Calandria anti-icing device for refrigeration house
CN114754535B (en) * 2022-04-22 2023-06-09 河南华茂骏捷车辆有限公司 Calandria anti-icing device for freezer
CN115213178A (en) * 2022-09-20 2022-10-21 南通市海门雪盾冷冻设备有限公司 Pipeline cleaning device and application in refrigeration equipment

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Granted publication date: 20210713