CN213677292U - Full-automatic water-soluble film packaging machine - Google Patents
Full-automatic water-soluble film packaging machine Download PDFInfo
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- CN213677292U CN213677292U CN202021882888.3U CN202021882888U CN213677292U CN 213677292 U CN213677292 U CN 213677292U CN 202021882888 U CN202021882888 U CN 202021882888U CN 213677292 U CN213677292 U CN 213677292U
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Abstract
The utility model discloses a full-automatic water soluble film packagine machine belongs to the pearl ball production facility technical field that congeals. The full-automatic water-soluble film packaging machine comprises a bottom film unreeling device, a first tension detection device, a bottom film preheating device, an integrated forming die, a quantitative filling device, a servo transverse cutting device, a continuous longitudinal cutting device, an upper film covering water device, a second tension detection device, an upper film unreeling device and a bead-condensing ball conveying device; the basement membrane on the basement membrane unreeling device is preheated by the basement membrane preheating device and then is coiled along with the rotation of the integrated forming die; after the upper film on the upper film unreeling device is coated with water by the upper film water coating device, the upper film is coiled along with the rotation of the integrated forming die; the bottom film and the upper film are wrapped together to form the bead ball. The full-automatic water-soluble film packaging machine realizes the automated production integrating quantitative filling, servo transverse cutting, continuous longitudinal cutting, automatic water covering and conveying transmission, greatly improves the production efficiency and meets the requirement of large-scale production.
Description
Technical Field
The utility model relates to a pearl ball production facility technical field, in particular to full-automatic water soluble film packagine machine.
Background
The bead coagulating machine is a high-speed automatic packaging machine developed specially for individual quantitative packaging of washing powder, dish washing blocks, laundry detergent, pesticide, non-aqueous oil agent and chemicals, and has good adaptability to film and liquid agent. And the maintenance is easier for seasonal startup use. Is particularly suitable for small-dose quantitative packaging of pesticide emulsifiable solution preparations, high-concentration laundry detergents, chemical oily preparations and other non-aqueous systems. Is the preferred packaging mode for upgrading enterprise products.
The traditional beading machine can only package beading balls in batches, can not realize the automatic production integrating quantitative filling, servo transverse cutting, continuous longitudinal cutting, automatic water covering and conveying transmission, has limited production efficiency and can not meet the requirement of large-scale production.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic water soluble film packaging machine to solve current pearl machine of congealing and be semi-automatic production, production efficiency is limited, can't reach the problem of large-scale production demand.
In order to solve the technical problem, the utility model provides a full-automatic water soluble film packaging machine, which comprises a bottom film unreeling device, a first tension detection device, a bottom film preheating device, an integrated forming die, a quantitative filling device, a servo transverse cutting device, a continuous longitudinal cutting device, an upper film water covering device, a second tension detection device, an upper film unreeling device and a condensed bead ball conveying device;
a basement membrane on the basement membrane unreeling device passes through the first tension detection device, is preheated by the basement membrane preheating device, and is coiled along with the rotation of the integrated forming die;
an upper film on the upper film unreeling device passes through the second tension detection device, is coated with water by the upper film coating device, and is wound along with the rotation of the integrated forming die; the bottom film is attached to the surface of the integrated forming die, and the upper film covers the surface of the bottom film;
the quantitative filling device is fixedly arranged at the top end of the integrated forming die, and the die grooves on the integrated forming die are filled in rows through a plurality of filling heads;
the servo transverse cutting device is arranged on one side of the integrated forming die, and the transverse cutting knife is pushed by a servo motor to indirectly cut, so that the transverse row cutting of the edge of the bead ball is realized;
the continuous longitudinal cutting device is arranged above the integrated forming die in an inclined mode, and when the integrated forming die rotates, the longitudinal continuous cutting of the edge of the condensed bead ball is carried out along the longitudinal direction through a plurality of blades embedded into the longitudinal cutting groove of the integrated forming die;
the bead ball conveying device is located at the bottom of the integrated forming die, and the packed bead balls are conveyed to the outside along with the bead ball conveying device and are boxed.
Optionally, the outsides of a plurality of filling heads of the quantitative filling device are respectively connected with a gear pump and a material tank in sequence through liquid guide pipes, and the gear pump quantitatively guides the materials in the material tank into the mold groove of the integrated forming mold through the filling heads.
Optionally, the central shaft of the integrated forming die provides power through a motor gear set, so that rotation at different rotating speeds is realized.
Optionally, the basement membrane unwinding device with it all has the stopper and starts the tight axle of rising to constitute to go up the membrane unwinding device, starts clamping basement membrane material book and goes up the membrane material book, the stopper is following the pivoted in, for the basement membrane with it unreels and provides certain resistance to go up the membrane.
Optionally, the bottom of the bottom film preheating device is slidably connected with the frame through a sliding block, and the bottom film preheating device is driven by an air cylinder to move along the horizontal direction, so that the integrated forming die is convenient to disassemble and replace; a plurality of preheating pipes are uniformly arranged in a preheating roller of the basement membrane preheating device, and the basement membrane passing through the preheating roller is preheated through the preheating pipes.
Optionally, a plurality of die grooves are distributed on the surface of the integrated forming die in an array manner, and the plurality of die grooves are transversely and longitudinally divided by transverse knife grooves and longitudinal knife grooves respectively; a plurality of groups of vacuumizing connectors are fixedly arranged on the side wall of the integrated forming die, and each vacuumizing connector is communicated with a vacuum hole at the bottom of the model groove in the row where the vacuumizing connector is positioned, so that a bottom film can be adsorbed and attached to the model groove; the integrated forming die is internally provided with a plurality of heating pipes for heating the basement membrane wound on the integrated forming die.
Optionally, the bottom of the servo transverse cutting device is connected with the frame in a sliding manner through a sliding block, and the servo transverse cutting device is driven by an air cylinder to move along the horizontal direction, so that the integrated forming die is convenient to disassemble and replace; the two sides of the servo transverse cutting device are respectively provided with a closed rack, a plurality of pressing strips are uniformly distributed on the outer ring of the closed rack, the closed racks are attached to the surface of the integrated forming die and rotate at the same speed with the integrated forming die, and the two ends of the bead ball are pressed by the pressing strips for cutting.
Optionally, a transverse cutter penetrates through the pressing strips, and the transverse cutter reciprocates in the horizontal direction under the action of a cam shaft.
Optionally, the bottom of the upper film water-covering device is connected with the frame in a sliding manner through a sliding block, and the upper film water-covering device is driven by an air cylinder to move along the horizontal direction, so that the integrated forming die is convenient to disassemble and replace; the upper film water covering device is fixedly connected with a water covering tank, the water covering tank is connected with a water covering roller and an extrusion roller in parallel in a rotating mode, and the upper film can absorb liquid on the water covering roller when being wound and passes through the water covering roller, so that the upper film is bonded with the bottom film through the liquid; the extrusion roller can adjust the distance between the extrusion roller and the water covering roller through adjusting bolts at two ends, so that the water covering amount of the water covering roller is adjusted.
Optionally, the ball conveying device is a rubber conveyor belt, and the conveying speed of the ball conveying device is matched with the rotating speed of the integrated forming die.
The utility model provides a full-automatic water-soluble film packaging machine, which comprises a bottom film unreeling device, a first tension detection device, a bottom film preheating device, an integrated forming die, a quantitative filling device, a servo transverse cutting device, a continuous longitudinal cutting device, an upper film water covering device, a second tension detection device, an upper film unreeling device and a condensed bead ball conveying device; a basement membrane on the basement membrane unreeling device passes through the first tension detection device, is preheated by the basement membrane preheating device, and is coiled along with the rotation of the integrated forming die; an upper film on the upper film unreeling device passes through the second tension detection device, is coated with water by the upper film coating device, and is wound along with the rotation of the integrated forming die; the quantitative filling device is fixedly arranged at the top end of the integrated forming die, and the die grooves on the integrated forming die are filled in rows through a plurality of filling heads; the servo transverse cutting device is arranged on one side of the integrated forming die, and the transverse cutting knife is pushed by a servo motor to indirectly cut, so that the transverse row cutting of the edge of the bead ball is realized; the continuous longitudinal cutting device is arranged above the integrated forming die in an inclined mode, and when the integrated forming die rotates, the longitudinal continuous cutting of the edge of the condensed bead ball is carried out along the longitudinal direction through a plurality of blades embedded into the longitudinal cutting groove of the integrated forming die; the bead ball conveying device is located at the bottom of the integrated forming die, and the packed bead balls are conveyed to the outside along with the bead ball conveying device and are boxed. The full-automatic water-soluble film packaging machine realizes the automated production integrating quantitative filling, servo transverse cutting, continuous longitudinal cutting, automatic water covering and conveying transmission, greatly improves the production efficiency and meets the requirement of large-scale production.
Drawings
Fig. 1 is a schematic front structural view of a full-automatic water-soluble film packaging machine provided by the utility model;
fig. 2 is a schematic back structure diagram of the full-automatic water-soluble film packaging machine provided by the utility model;
fig. 3 is a schematic view of the internal structure of a preheating device of a bottom film of the full-automatic water-soluble film packaging machine provided by the utility model;
fig. 4 is a schematic structural view of an integrated forming die of the full-automatic water-soluble film packaging machine provided by the utility model;
fig. 5 is the utility model provides a pair of full-automatic water soluble film packagine machine integral type forming die's internal structure sketch map.
Fig. 6 is a schematic structural view of a servo transverse cutting device of the full-automatic water-soluble film packaging machine provided by the utility model;
fig. 7 is a schematic view of the internal structure of the servo transverse cutting device of the full-automatic water-soluble film packaging machine provided by the utility model;
fig. 8 is a schematic structural view of a film covering device on the full-automatic water-soluble film packaging machine provided by the utility model;
fig. 9 is the internal structure schematic diagram of the film covering device on the full-automatic water-soluble film packaging machine provided by the utility model.
Detailed Description
The following describes the fully automatic water soluble film packaging machine of the present invention in detail with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more fully apparent from the following description and appended claims. It should be noted that the drawings are in simplified form and are not to precise scale, and are provided for convenience and clarity in order to facilitate the description of the embodiments of the present invention.
Example one
The utility model provides a full-automatic water-soluble film packaging machine, as shown in fig. 1 and fig. 2, comprising a bottom film unreeling device 1, a first tension detection device 2, a bottom film preheating device 3, an integrated forming die 4, a quantitative filling device 5, a servo transverse cutting device 6, a continuous longitudinal cutting device 7, an upper film covering device 8, a second tension detection device 9, an upper film unreeling device 10 and a condensed bead ball conveying device 11; the basement membrane on the basement membrane unreeling device 1 passes through the first tension detection device 2, is preheated by the basement membrane preheating device 3, and is coiled along with the rotation of the integrated forming die 4; an upper film on the upper film unreeling device 10 passes through the second tension detection device 9, is coated with water by the upper film water coating device 8, and is wound along with the rotation of the integrated forming die 4; the bottom film is attached to the surface of the integrated forming die 4, and the upper film covers the surface of the bottom film; the quantitative filling device 5 is fixedly arranged at the top end of the integrated forming die 4, and rows of die grooves in the integrated forming die 4 are filled through a plurality of filling heads; the servo transverse cutting device 6 is arranged on one side of the integrated forming die 4, and pushes a transverse cutter to cut indirectly through a servo motor, so that the transverse row cutting of the edge of the bead ball is realized; the continuous longitudinal cutting device 7 is arranged above the integrated forming die 4 in an oblique manner, and when the integrated forming die 4 rotates, the longitudinal continuous cutting of the edge of the coagulated bead along the longitudinal direction is carried out through a plurality of blades embedded into the longitudinal cutting groove of the integrated forming die 4; the coagulated ball conveying device 11 is located at the bottom of the integrated forming mold 4, the packaged coagulated balls are conveyed to an external box by the coagulated ball conveying device 11, the coagulated ball conveying device 11 is a rubber conveyor belt, and the conveying speed of the rubber conveyor belt is matched with the rotating speed of the integrated forming mold 4.
Further, the outsides of a plurality of filling heads of the quantitative filling device 5 are respectively connected with a gear pump 13 and a material tank 12 in sequence through liquid guide pipes, and the gear pump 13 quantitatively guides the materials in the material tank 12 into the mold grooves of the integrated molding mold 4 through the filling heads; the central shaft of the integrated forming die 4 provides power through the motor gear set 14 to realize rotation at different rotating speeds, and the integrated forming die 4 realizes different rotating speeds through matching with gear sets with different transmission ratios; basement membrane unwinding device 1 with it all comprises stopper and start the tight axle that rises to go up membrane unwinding device 10, starts clamping basement membrane material book and goes up the membrane material book, the stopper is following the pivoted in, for the basement membrane with going up unreeling of membrane provides certain resistance.
Specifically, as shown in fig. 1 and 3, the bottom of the bottom film preheating device 3 is slidably connected with the frame through a sliding block, and the bottom film preheating device 3 is driven by a cylinder to move along the horizontal direction, so that the integrated forming mold 4 can be conveniently detached and replaced; a plurality of preheating pipes 31 are uniformly arranged in the preheating roller of the basement membrane preheating device 3, and the basement membrane passing through the preheating roller is preheated by the preheating pipes 31.
Specifically, as shown in fig. 4 and 5, a plurality of model grooves 41 are distributed on the surface of the integrated forming mold 4 in an array manner, and the plurality of model grooves 41 are divided transversely and longitudinally by transverse sipes 42 and longitudinal sipes 43, respectively; a plurality of groups of vacuumizing connectors 44 are fixedly arranged on the side wall of the integrated forming die 4, and each vacuumizing connector 44 is communicated with a vacuum hole at the bottom of the die groove 41 in the row where the vacuumizing connector 44 is arranged, so that a base film can be adsorbed and attached to the die groove 41; the integral type forming die 4 internally mounted has a plurality of heating pipes 45 for the heating around rolling up in basement membrane on the integral type forming die 4.
Specifically, as shown in fig. 1 and 6, the bottom of the servo transverse cutting device 6 is connected with the frame in a sliding manner through a sliding block, and the servo transverse cutting device 6 is driven by an air cylinder to move along the horizontal direction, so that the integrated forming die 4 can be detached and replaced conveniently; the two sides of the servo transverse cutting device 6 are respectively provided with a closed rack 61, a plurality of pressing strips 62 are uniformly distributed on the outer ring of the closed rack 61, the closed racks 61 are attached to the surface of the integrated forming die 4 and rotate at the same speed as the integrated forming die 4, and the two ends of the bead balls are pressed by the pressing strips 62 for cutting; further, as shown in fig. 7, a cross-cutting knife 63 passes through the pressing strips 62, and the cross-cutting knife 63 reciprocates in the horizontal direction under the action of a cam shaft 64.
Specifically, as shown in fig. 1 and 8, the bottom of the upper film water-covering device 8 is connected with the frame in a sliding manner through a sliding block, and the upper film water-covering device 8 is driven by a cylinder to move along the horizontal direction, so that the integrated forming mold 4 can be detached and replaced conveniently; a water covering tank 81 is fixedly connected in the upper film water covering device 8, a water covering roller 82 and an extrusion roller 83 are connected in the water covering tank 81 in parallel in a rotating mode, and when the upper film is wound and passes through the water covering roller 82, the upper film can absorb liquid on the water covering roller 82, so that the upper film and the base film are bonded through the liquid; further, as shown in fig. 9, the squeezing roller 83 can adjust the distance between the squeezing roller 83 and the water-covered drum 82 by adjusting bolts 84 at both ends, so as to adjust the water covering amount of the water-covered drum 82.
Specifically, during production of the beading balls, firstly, the integrated forming die 4 rotates to drive the bottom film unwinding device 1 and the upper film unwinding device 10 to rotate simultaneously, the bottom film on the bottom film unwinding device 1 is preheated by the bottom film preheating device 3 and is heated by the heating pipe 45 in the integrated forming die 4 to be softened and covered on the surface of the integrated forming die 4, then under the suction action of the vacuumizing connector 44 and a vacuum pump connected with the vacuumizing connector, the bottom film is adsorbed into the die-shaped groove 41, and then the quantitative filling device 5 is used for filling the die-shaped groove 41; then the upper film passing through the upper film water-covering device 8 is attached to the surface of the bottom film; during the rotation of the upper film water-coating device 8, the continuous longitudinal cutting device 7 continuously cuts the upper film and the lower film along the longitudinal knife grooves 43, and the servo transverse cutting device 6 indirectly cuts the upper film and the lower film along the transverse knife grooves 42; the coagulated ball formed after cutting falls onto the coagulated ball conveying device 11 under the action of gravity, and finally equal-amount boxing is carried out.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and any modification and modification made by those skilled in the art according to the above disclosure are all within the scope of the claims.
Claims (10)
1. A full-automatic water soluble film packaging machine is characterized by comprising a bottom film unwinding device (1), a first tension detection device (2), a bottom film preheating device (3), an integrated forming die (4), a quantitative filling device (5), a servo transverse cutting device (6), a continuous longitudinal cutting device (7), an upper film water covering device (8), a second tension detection device (9), an upper film unwinding device (10) and a coagulated bead conveying device (11);
the basement membrane on the basement membrane unreeling device (1) passes through the first tension detection device (2), is preheated by the basement membrane preheating device (3), and is wound along with the rotation of the integrated forming die (4);
an upper film on the upper film unreeling device (10) passes through the second tension detection device (9), is coated with water by the upper film water coating device (8), and is wound along with the rotation of the integrated forming die (4); the bottom film is attached to the surface of the integrated forming die (4), and the upper film covers the surface of the bottom film;
the quantitative filling device (5) is fixedly arranged at the top end of the integrated forming die (4), and the die grooves on the integrated forming die (4) are filled in rows through a plurality of filling heads;
the servo transverse cutting device (6) is arranged on one side of the integrated forming die (4) and pushes a transverse cutter to cut indirectly through a servo motor, so that the transverse row cutting of the edge of the bead ball is realized;
the continuous longitudinal cutting device (7) is arranged above the integrated forming die (4) in an inclined mode, and when the integrated forming die (4) rotates, the longitudinal continuous cutting of the edge of the condensed bead ball is carried out along the longitudinal direction through a plurality of blades embedded into the longitudinal groove of the integrated forming die (4);
the ball conveying device (11) is located at the bottom of the integrated forming die (4), and the packaged balls are conveyed to the outside along with the ball conveying device (11) for boxing.
2. The full-automatic water-soluble film packaging machine according to claim 1, wherein a gear pump (13) and a material tank (12) are sequentially connected to the outside of a plurality of filling heads of the quantitative filling device (5) through liquid guide pipes, and the gear pump (13) quantitatively guides the material in the material tank (12) into the mold groove of the integrated molding mold (4) through the filling heads.
3. The full-automatic water soluble film packaging machine according to claim 1, wherein the central shaft of the integrated forming die (4) is powered by a motor gear set (14) to realize rotation at different rotating speeds.
4. The fully automatic water soluble film packaging machine according to claim 1, wherein the bottom film unwinding device (1) and the upper film unwinding device (10) each comprise a brake and a starting tension shaft, the bottom film roll and the upper film roll are clamped by starting, and the brake provides a certain resistance to unwinding of the bottom film and the upper film while rotating.
5. The full-automatic water-soluble film packaging machine according to claim 1, wherein the bottom of the bottom film preheating device (3) is connected with the frame in a sliding manner through a sliding block, and the bottom film preheating device (3) is driven by a cylinder to move in the horizontal direction, so that the integrated forming die (4) can be detached and replaced conveniently; a plurality of preheating pipes (31) are uniformly arranged in a preheating roller of the basement membrane preheating device (3), and the basement membrane passing through the preheating roller is preheated by the preheating pipes (31).
6. The full-automatic water-soluble film packaging machine according to claim 1, wherein a plurality of mold grooves (41) are distributed on the surface of the integrated forming mold (4) in an array manner, and the transverse direction and the longitudinal direction of the plurality of mold grooves (41) are respectively divided by a transverse cutter groove (42) and a longitudinal cutter groove (43); a plurality of groups of vacuumizing connectors (44) are fixedly arranged on the side wall of the integrated forming die (4), each vacuumizing connector (44) is communicated with a vacuum hole at the bottom of the die groove (41) in the row, and a base film can be adsorbed and attached to the die groove (41); a plurality of heating pipes (45) are arranged inside the integrated forming die (4) and are used for heating the base film wound on the integrated forming die (4).
7. The full-automatic water soluble film packaging machine according to claim 1, wherein the bottom of the servo transverse cutting device (6) is connected with the frame in a sliding mode through a sliding block, and the servo transverse cutting device (6) is driven to move in the horizontal direction through a cylinder, so that the integrated forming die (4) can be detached and replaced conveniently; the two sides of the servo transverse cutting device (6) are respectively provided with a sealing rack (61), a plurality of pressing strips (62) are uniformly distributed on the outer ring of the sealing rack (61), the sealing rack (61) is attached to the surface of the integrated forming die (4) and rotates at the same speed with the integrated forming die (4), and the two ends of the condensed pearl ball are pressed by the pressing strips (62) for cutting.
8. The full automatic water soluble film packaging machine according to claim 7, wherein a cross cutter (63) passes through between the press bars (62), and the cross cutter (63) reciprocates in a horizontal direction under the action of a cam shaft (64).
9. The full-automatic water-soluble film packaging machine according to claim 1, wherein the bottom of the upper film water-covering device (8) is connected with the frame in a sliding way through a sliding block, and the upper film water-covering device (8) is driven to move along the horizontal direction through a cylinder, so that the integrated forming die (4) is convenient to detach and replace; a water covering tank (81) is fixedly connected in the upper film water covering device (8), a water covering roller (82) and an extrusion roller (83) are connected in the water covering tank (81) in parallel in a rotating mode, and when the upper film is wound and passes through the water covering roller (82), liquid on the water covering roller (82) can be adsorbed, so that the upper film and the base film are bonded through the liquid; the extrusion roller (83) can adjust the distance between the extrusion roller (83) and the water-covered roller (82) through adjusting bolts (84) at two ends, so that the water covering amount of the water-covered roller (82) is adjusted.
10. The machine according to claim 1, characterized in that the bead delivery device (11) is a rubber belt conveyor, the speed of which matches the speed of the one-piece forming die (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021882888.3U CN213677292U (en) | 2020-09-01 | 2020-09-01 | Full-automatic water-soluble film packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021882888.3U CN213677292U (en) | 2020-09-01 | 2020-09-01 | Full-automatic water-soluble film packaging machine |
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| Publication Number | Publication Date |
|---|---|
| CN213677292U true CN213677292U (en) | 2021-07-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021882888.3U Active CN213677292U (en) | 2020-09-01 | 2020-09-01 | Full-automatic water-soluble film packaging machine |
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| Country | Link |
|---|---|
| CN (1) | CN213677292U (en) |
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2020
- 2020-09-01 CN CN202021882888.3U patent/CN213677292U/en active Active
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