CN213670538U

CN213670538U - Finished product waste automatic sorting device of high-speed battery piece scribing machine

Info

Publication number: CN213670538U
Application number: CN202022376279.7U
Authority: CN
Inventors: 蔡文祥; 蔡杰; 蔡文刚
Original assignee: Wuxi Sakote New Energy Technology Co ltd
Current assignee: Wuxi Sakote New Energy Technology Co ltd
Priority date: 2020-10-23
Filing date: 2020-10-23
Publication date: 2021-07-13
Anticipated expiration: 2030-10-23

Abstract

The utility model discloses a high-speed battery piece wafer cutter finished product waste material automatic separation device, including the wafer cutter body, the wafer cutter body includes the workstation, fixed mounting has the conveyer belt body on the workstation that holds the charging tray front end and correspond, it has qualified magazine to slip to peg graft on the sorting table that holds the charging tray rear end correspondence, fixed mounting has CCD vision scanning mechanism body on the sorting table that corresponds between qualified magazine and the back shaft, CCD vision scanning mechanism body is located the bottom department that holds the charging tray, it has waste material box to slip to peg graft on the sorting table that holds charging tray one side corresponds. The device realizes the sufficient sorting operation of qualified and unqualified workpieces, so that the detection operation of the workpieces, the operation of the workpieces entering a qualified material box and the operation of the workpieces entering a waste material box can be synchronously performed, the working continuity is high, the working time is saved, the detection speed is improved, and the working efficiency is greatly improved.

Description

Finished product waste automatic sorting device of high-speed battery piece scribing machine

Technical Field

The utility model belongs to the technical field of battery piece production facility, concretely relates to high-speed battery piece wafer scriber finished product waste material automatic separation device.

Background

The laser scribing machine irradiates the surface of a workpiece by using high-energy laser beams to locally melt and gasify an irradiated area so as to achieve the purpose of scribing, and the laser is focused by a special optical system to form a very small light spot, so that the energy density is high, the processing is non-contact, the mechanical punching force is not applied to the workpiece, the workpiece is not easy to deform, the thermal influence is extremely small, the scribing precision is high, and the laser scribing machine is widely applied to cutting and scribing of solar cell panels and thin metal sheets. At present, the battery piece letter sorting after the cutting is generally judged and selected through the manual work, and this letter sorting mode has restricted production efficiency greatly, also increases the personnel selection cost of enterprise moreover, needs to do further improvement to current laser scribing machine equipment urgently.

To this end, publication No. CN105689899B discloses a full-automatic laser cutting production workstation, which comprises a full-automatic dicing machine and an automatic blanking sorting machine connected with each other, the full-automatic dicing machine comprises a dicing frame, a sliding table of the frame is provided with a dicing fixed-distance pressing jig, a cleaning mechanism, a waste material recycling mechanism and a material taking manipulator, a high-speed sorting parallel robot is arranged above a four-station dividing disc, the blanking sorting frame is provided with a CCD vision scanning mechanism, the CCD vision scanning mechanism is a reverse side detection high-speed camera, the reverse side detection high-speed camera is positioned below the high-speed sorting parallel robot, the reverse side detection high-speed camera is used for shooting the high-speed sorting parallel robot to judge after absorbing the material so as to detect whether the material reaches the grid, and control the high-speed sorting parallel robot to correspondingly place the material in the grid-reaching working material box or the grid-failing working material box, the production efficiency is improved, and the personnel cost of enterprises is greatly reduced.

The following disadvantages still remain: the product after detecting all needs high-speed letter sorting parallel robot to remove the work piece to meeting magazine or not meeting magazine in, then make the pan feeding operation of meeting magazine and the pan feeding operation of not meeting magazine go on in step, the detection pan feeding operation of next work piece still need wait for high-speed letter sorting parallel robot to accomplish the pan feeding operation of last work, just can carry out the operation of taking turns to down, then make work continuous operation inefficiency, consume certain operating time, thereby very big influence work efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a high-speed battery piece scribing machine finished product waste material automatic separation device to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a finished waste automatic sorting device of a high-speed battery piece scribing machine comprises a scribing machine body, wherein the scribing machine body comprises a workbench, a sorting table is fixedly connected onto the workbench, a PLC (programmable logic controller) is fixedly installed on the front surface of the sorting table, a support plate is fixedly connected to the top of the sorting table, a high-speed sorting parallel robot body is fixedly installed on the support plate, a material bearing disc is arranged on the sorting table corresponding to the lower part of the high-speed sorting parallel robot body, a support shaft is fixedly connected to the middle part of the lower end of the material bearing disc and is connected with the sorting table through a bearing, the bottom of the support shaft is fixedly connected with the output end of a stepping motor, a conveying belt body is fixedly installed on the workbench corresponding to the front end of the material bearing disc, qualified material boxes are inserted and connected in a sliding manner on the sorting table corresponding to the rear end of the material bearing disc, and a CCD visual scanning mechanism body is fixedly installed on the sorting table corresponding, the CCD vision scanning mechanism body is positioned at the bottom of the material bearing disc, and a waste material box is inserted on the sorting platform corresponding to one side of the material bearing disc in a sliding mode.

Preferably, the material supporting disc is provided with material grooves in a penetrating mode, the material grooves are evenly distributed on the material supporting disc in an annular array mode, the bottom of each material groove is fixedly connected with a plastic transparent bottom plate, the plastic transparent bottom plates vertically correspond to the high-speed sorting parallel robot body and the CCD vision scanning mechanism body, and the plastic transparent bottom plates horizontally correspond to the conveying belt body.

This set up and drive the material bearing disc when starting step motor and rotate, even the silo rotates the position department to the conveyer belt body and sorts the position department of parallel robot body at a high speed in proper order, make each silo and the transparent bottom plate of plastics then, be convenient for accept in proper order the work piece of unloading from the conveyer belt body, and detect through CCD vision scanning mechanism body department in proper order again, if detect qualified, can snatch the work piece to qualified magazine through the parallel robot body of high-speed letter sorting, the simple operation is nimble, sorting efficiency has effectively been improved.

Preferably, the end part of the trough is fixedly connected with a telescopic cylinder, the end part of the telescopic cylinder is fixedly connected with a material pushing plate, and the material pushing plate is connected with the upper surface of the plastic transparent bottom plate and the trough wall of the trough in a sliding manner.

This setting is through having improved connection structure's stability between scraping wings and silo and the transparent bottom plate of plastics, in the testing process promptly, if detect out unqualified work piece, then step motor drives the work piece and breaks away from high-speed letter sorting parallel robot body and remove to waste material box department, at this moment, the telescopic cylinder that corresponds on the silo of the re-control starts, the scraping wings removes until pushing off unqualified work piece and collecting in the waste material box promptly along transparent plastic board, thereby realize qualified and unqualified work piece's abundant sorting operation, then make the detection operation of work piece, the operation that the work piece got into qualified magazine and the operation that the work piece got into waste material box can go on in step, the work continuity is efficient, save operating time has improved detection speed, thereby work efficiency is greatly improved.

Preferably, the end face of the material pushing plate is fixedly connected with a sponge cushion block.

The arrangement avoids abrasion during pushing materials and is convenient to use.

Preferably, telescopic cylinder, step motor, high-speed letter sorting parallel robot body and CCD vision scanning mechanism body all with PLC controller electric connection, CCD vision scanning mechanism body is the reverse side and detects high-speed camera.

This setting is convenient for realize the automatic separation operation, and degree of automation is high, is favorable to improving work efficiency.

Preferably, two sliding grooves are formed in the sorting table and are respectively matched and slidably connected with the qualified material box and the waste material box.

This setting has effectively improved the stability of connection structure between sorting platform and qualified magazine and the waste material box, and convenient to use is convenient for then effectively collect qualified and unqualified work piece, is favorable to improving separation efficiency.

Compared with the prior art, the utility model discloses a technological effect and advantage: the automatic sorting device for finished waste materials of the high-speed battery piece scribing machine is characterized in that a scribing machine body is started, workpieces cut by laser enter the conveying belt body, meanwhile, a PLC controls a stepping motor to start to drive a material bearing disc to rotate in an angle adjusting mode, so that each trough and a plastic transparent bottom plate are convenient to sequentially bear the workpieces conveyed and discharged from the conveying belt body, the workpieces sequentially pass through a CCD visual scanning mechanism body to be scanned and detected, and a signal is sent to a PLC controller, if the workpieces are detected to be qualified, the PLC controller sends an instruction to control the high-speed sorting parallel robot body to start to grab the workpieces into qualified material boxes, the operation is convenient and flexible, the sorting efficiency is effectively improved, if the workpieces are detected to be unqualified, the stepping motor drives the workpieces to continue to rotate until the workpieces move to a waste material box, at the moment, the PLC controller controls a telescopic cylinder on the corresponding trough, the scraping wings move along the transparent plastic plate until the unqualified workpiece is pushed out and slides to the waste material box for collection, and meanwhile, the CCD vision scanning mechanism body detects the next workpiece which rotates to the position of the workpiece, so that the qualified workpiece and the unqualified workpiece are fully sorted, the workpiece is synchronously detected, the workpiece enters the qualified material box and enters the waste material box, the working continuity is high, the working time is saved, the detection speed is increased, and the working efficiency is greatly improved.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic sectional structure of the present invention;

fig. 3 is a schematic view of the overlooking structure of the material-holding tray of the present invention.

In the figure: 1. a dicing saw body; 101. a work table; 2. sorting tables; 201. a chute; 3. a conveyor belt body; 4. a support plate; 5. sorting the parallel robot bodies at a high speed; 6. a CCD visual scanning mechanism body; 7. a material bearing disc; 701. a trough; 702. a plastic transparent base plate; 8. a support shaft; 801. a stepping motor; 9. a material pushing plate; 901. a sponge cushion block; 902. a telescopic cylinder; 10. a waste material box; 11. qualified material boxes; 12. a PLC controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-3, an automatic sorting device for finished waste of a high-speed battery wafer dicing saw comprises a dicing saw body 1, wherein the dicing saw body 1 comprises a workbench 101, a sorting table 2 is fixedly connected to the workbench 101, a PLC controller 12 is fixedly mounted on the front surface of the sorting table 2, a support plate 4 is fixedly connected to the top of the sorting table 2, a high-speed sorting parallel robot body 5 is fixedly mounted on the support plate 4, a material bearing plate 7 is arranged on the sorting table 2 corresponding to the lower part of the high-speed sorting parallel robot body 5, a support shaft 8 is fixedly connected to the middle part of the lower end of the material bearing plate 7, the support shaft 8 is connected to the sorting table 2 through a bearing, the bottom of the support shaft 8 is fixedly connected to the output end of a stepping motor 801, and a conveyer belt body 3 is fixedly mounted on the workbench 101 corresponding to the front end of the material bearing plate 7, qualified material boxes 11 are inserted on the sorting table 2 corresponding to the rear end of the material bearing disc 7 in a sliding mode, a CCD visual scanning mechanism body 6 is fixedly installed on the sorting table 2 corresponding to the space between the qualified material boxes 11 and the supporting shaft 8, the CCD visual scanning mechanism body 6 is located at the bottom of the material bearing disc 7, and waste material boxes 10 are inserted on the sorting table 2 corresponding to one side of the material bearing disc 7 in a sliding mode.

Troughs 701 penetrate through the material bearing plate 7, the troughs 701 are uniformly distributed on the material bearing plate 7 in an annular array, a plastic transparent bottom plate 702 is fixedly connected to the bottom of each trough 701, the plastic transparent bottom plate 702 vertically corresponds to the high-speed sorting parallel robot body 5 and the CCD visual scanning mechanism body 6, and the plastic transparent bottom plate 702 horizontally corresponds to the conveyor belt body 3; drive the material supporting disc 7 and rotate when starting step motor 801, even get silo 701 and rotate position department to conveyer belt body 3 and high-speed letter sorting parallel robot body 5's position department in proper order, then make each silo 701 and plastics transparent bottom plate 702, be convenient for accept in proper order the work piece of carrying the unloading from conveyer belt body 3, and detect through CCD vision scanning mechanism body 6 departments in proper order again, if it is qualified to detect, can snatch the work piece to qualified magazine 11 through high-speed letter sorting parallel robot body 5, the simple operation is nimble, sorting efficiency has effectively been improved.

The end part of the trough 701 is fixedly connected with a telescopic cylinder 902, the end part of the telescopic cylinder 902 is fixedly connected with a material pushing plate 9, and the material pushing plate 9 is in sliding connection with the upper surface of the plastic transparent bottom plate 702 and the trough wall of the trough 701; through having improved the stability of connection structure between scraping wings 9 and silo 701 and the transparent bottom plate 702 of plastics, in the testing process promptly, if detect out unqualified work piece, then step motor 801 drives the work piece and breaks away from high-speed letter sorting parallel robot body 5 and remove to waste material box 10 department, at this moment, the telescopic cylinder 902 that corresponds on the silo 701 of the re-control starts, scraping wings 9 removes until pushing off unqualified work piece release landing to waste material box 10 and collects promptly along transparent plastic board, thereby realize the abundant sorting operation of qualified and unqualified work piece, then make the detection operation of work piece, the operation that the work piece got into qualified magazine 11 and the operation that the work piece got into waste material box 10 can go on in step, the work continuity is efficient, save operating time has improved detection speed, thereby work efficiency is greatly improved.

The end face of the material pushing plate 9 is fixedly connected with a sponge cushion block 901; so that the abrasion is avoided when pushing the material, and the use is convenient.

The telescopic cylinder 902, the stepping motor 801, the high-speed sorting parallel robot body 5 and the CCD vision scanning mechanism body 6 are electrically connected with the PLC 12, and the CCD vision scanning mechanism body 6 is a reverse side detection high-speed camera; the automatic sorting device is convenient to realize automatic sorting operation, high in automation degree and beneficial to improving the working efficiency.

The sorting table 2 is provided with two sliding chutes 201, and the sliding chutes 201 are respectively matched and slidably connected with the qualified material box 11 and the waste material box 10; effectively improved the stability of connection structure between sorting platform 2 and qualified magazine 11 and waste material box 10, convenient to use is convenient for then effectively collect qualified and unqualified work piece, is favorable to improving separation efficiency.

Specifically, when the automatic sorting machine is used, the dicing machine body 1 is started, so that workpieces cut by laser enter the conveyor belt body 3, meanwhile, the PLC controls the stepping motor 801 to start to drive the material bearing disc 7 to rotate in an angle adjusting mode, so that each material groove 701 and the plastic transparent bottom plate 702 are convenient to sequentially bear the workpieces conveyed and discharged from the conveyor belt body 3, the workpieces sequentially pass through the CCD visual scanning mechanism body 6 to be scanned and detected, and signals are sent to the PLC controller 12, if the workpieces are detected to be qualified, the PLC controller 12 sends instructions to control the high-speed sorting parallel robot body 5 to start to grab the workpieces into qualified material boxes 11, the operation is convenient and flexible, the sorting efficiency is effectively improved, if the workpieces are detected to be unqualified, the stepping motor 801 drives the workpieces to continuously rotate until the workpieces move to the waste material box 902, at the moment, the PLC controller 12 controls the telescopic air cylinders on the corresponding material grooves 701 to start again, the scraping wings 9 move along the transparent plastic board until pushing the unqualified workpiece out and sliding the unqualified workpiece into the waste material box 10 for collection, and meanwhile, the CCD vision scanning mechanism body 6 detects the next workpiece rotating to the position of the workpiece, so that the qualified workpiece and the unqualified workpiece are fully sorted, the workpiece is detected, the workpiece enters the qualified material box 11 and the waste material box 10, and the operation can be synchronously performed, the working continuity is efficient, the working time is saved, the detection speed is increased, and the working efficiency is greatly improved.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides a high-speed battery piece wafer cutter finished product waste material automatic separation device, includes wafer cutter body (1), its characterized in that: the dicing saw body (1) comprises a workbench (101), a sorting table (2) is fixedly connected onto the workbench (101), a PLC (programmable logic controller) (12) is fixedly installed on the front surface of the sorting table (2), a support plate (4) is fixedly connected onto the top of the sorting table (2), a high-speed sorting parallel robot body (5) is fixedly installed on the support plate (4), a material bearing plate (7) is arranged on the sorting table (2) corresponding to the lower portion of the high-speed sorting parallel robot body (5), a support shaft (8) is fixedly connected onto the middle portion of the lower end of the material bearing plate (7), the support shaft (8) is connected with the sorting table (2) through a bearing, the bottom of the support shaft (8) is fixedly connected with the output end of a stepping motor (801), and a conveyer belt body (3) is fixedly installed on the workbench (101) corresponding to the front end of the material bearing plate (7), qualified material boxes (11) are inserted on the sorting table (2) corresponding to the rear end of the material bearing plate (7) in a sliding mode, CCD visual scanning mechanism bodies (6) are fixedly mounted on the sorting table (2) corresponding to the space between the qualified material boxes (11) and the supporting shaft (8), the CCD visual scanning mechanism bodies (6) are located at the bottom of the material bearing plate (7), and waste material boxes (10) are inserted on the sorting table (2) corresponding to one side of the material bearing plate (7) in a sliding mode.

2. The automatic sorting device for finished waste materials of the high-speed battery piece dicing saw according to claim 1, characterized in that: the automatic sorting machine is characterized in that a trough (701) penetrates through the material bearing plate (7), an annular array is uniformly distributed on the material bearing plate (7) between the troughs (701), a plastic transparent bottom plate (702) is fixedly connected to the bottom of the trough (701), the plastic transparent bottom plate (702) vertically corresponds to the high-speed sorting parallel robot body (5) and the CCD vision scanning mechanism body (6), and the plastic transparent bottom plate (702) horizontally corresponds to the conveying belt body (3).

3. The automatic sorting device for finished waste materials of the high-speed battery piece dicing saw according to claim 2, characterized in that: the end part of the trough (701) is fixedly connected with a telescopic cylinder (902), the end part of the telescopic cylinder (902) is fixedly connected with a material pushing plate (9), and the material pushing plate (9) is connected with the upper surface of the plastic transparent bottom plate (702) and the trough wall of the trough (701) in a sliding manner.

4. The automatic sorting device for finished waste materials of the high-speed battery piece dicing saw according to claim 3, characterized in that: the end face of the material pushing plate (9) is fixedly connected with a sponge cushion block (901).

5. The automatic sorting device for finished waste materials of the high-speed battery piece dicing saw according to claim 3, characterized in that: telescopic cylinder (902), step motor (801), high-speed letter sorting parallel robot body (5) and CCD vision scanning mechanism body (6) all with PLC controller (12) electric connection, CCD vision scanning mechanism body (6) are the high-speed camera of reverse side detection.

6. The automatic sorting device for finished waste materials of the high-speed battery piece dicing saw according to claim 1, characterized in that: two sliding grooves (201) are formed in the sorting table (2), and the sliding grooves (201) are respectively matched and slidably connected with the qualified material box (11) and the waste material box (10).