CN213612960U

CN213612960U - Special self-cleaning machine of duplex position negative plate

Info

Publication number: CN213612960U
Application number: CN202022688735.1U
Authority: CN
Inventors: 孔垂欢; 段汝婋; 阳秀香
Original assignee: Nanjing Qiyun Intelligent Technology Co ltd
Current assignee: Nanjing Qiyun Intelligent Technology Co ltd
Priority date: 2020-11-19
Filing date: 2020-11-19
Publication date: 2021-07-06
Anticipated expiration: 2030-11-19

Abstract

The utility model discloses a special automatic cleaning machine for a double-station negative plate, which comprises a hoisting maintenance platform, a transport trolley, a cleaning rack, a lifting machine and a cleaning mechanism, wherein the lifting machine comprises a lifting mechanism, a lifting frame and a lifting power mechanism; the lifting maintenance platform is arranged to be a U-shaped groove frame, the transport trolley is arranged in the groove center of the lifting maintenance platform, one side of the lifting maintenance platform is provided with a positioning groove, the cleaning rack is fixedly arranged in the positioning groove, the lifting mechanism is arranged to be a bracket which is connected to the cleaning rack in a sliding mode, the lifting rack is arranged to be a clamping mechanism and is connected to the lifting mechanism, the lifting power mechanism is arranged to be a universal lifting power device comprising a motor and a chain, the motor is arranged at the top of the cleaning rack, the upper side and the lower side of the lifting mechanism are fixed to two ends of the chain, and the; the cleaning mechanism is arranged in the middle of the cleaning rack; the problems that manual cleaning and semi-automatic mechanical cleaning are time-consuming and labor-consuming, complex in operation, low in efficiency and the like are solved.

Description

Special self-cleaning machine of duplex position negative plate

Technical Field

The utility model relates to a negative plate cleaning equipment technical field in the smelting of non ferrous metal specifically relates to a special self-cleaning machine of duplex position negative plate.

Background

In the metal smelting industry, the cathode plate and the anode plate work together and play an important role as the anode plate. In the working process, after the work of the cathode plate is finished, a large amount of impurities are attached to the cathode plate, and the cathode plate needs to be cleaned. Generally, manual cleaning and semi-automatic mechanical cleaning are adopted, manual cleaning is adopted, the cleaning difficulty is increased, time and labor are wasted in manual cleaning, the mechanical cleaning operation is complex, and the efficiency is low. Therefore, the invention provides the automatic cleaning machine special for the double-station negative plate, which is used for solving the problems at present.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a special automatic cleaning machine of duplex position negative plate solves the problem that artifical cleanness and semi-automatic mechanical cleaning waste time and energy, operate complicacy, inefficiency etc.

In order to solve the technical problem, the utility model adopts the following technical scheme:

the automatic cleaning machine special for the double-station negative plate comprises a hoisting maintenance platform, a transport trolley, a cleaning rack, a lifter and a cleaning mechanism, wherein the lifter comprises a lifting mechanism, a lifting frame and a lifting power mechanism; the lifting maintenance platform is arranged to be a U-shaped groove frame, the transport trolley is arranged in the groove center of the lifting maintenance platform, a positioning groove is formed in one side of the lifting maintenance platform, the cleaning rack is fixedly arranged in the positioning groove, the lifting mechanism is arranged to be a support which is connected to the cleaning rack in a sliding mode, the lifting rack is arranged to be a clamping mechanism and connected to the lifting mechanism, the lifting power mechanism is arranged to be a universal lifting power device comprising a motor and a chain, the motor is arranged at the top of the cleaning rack, the upper side and the lower side of the lifting mechanism are fixed to two ends of the chain, and the chain is connected with the motor through; the cleaning mechanism is arranged in the middle of the cleaning rack.

Furthermore, a walking track is arranged at the bottom of the transport trolley, a mechanical limit cushion pad and a position sensor are arranged at two ends of the walking track, a motor for driving the transport trolley to run is arranged on the transport trolley, and the position sensor is connected with a controller connected with the motor; a water receiving tank is arranged below the walking track, the water receiving tank is set to be conical, a water outlet is arranged at the lowest position of the water receiving tank, a water filtering plate is arranged on the water outlet, and the water outlet is connected to a wastewater collecting pool.

Furthermore, the cleaning mechanism comprises a roller brush, a water guide plate, a spray head and a water baffle; the roller brush is arranged to be a long cylinder and is connected with the cleaning rack in a switching mode and driven by the motor, the two roller brushes are symmetrically arranged, the water guide plate is obliquely arranged on the cleaning rack below the roller brush, the spray head is arranged on one side of the upper portion of the roller brush and is connected to the high-pressure water tank, and the water baffle is arranged above the spray head and covers the roller brush.

Further, hoist and mount maintenance platform is including setting up the stair and the pavement of being connected with the stair in one side.

Furthermore, a V-shaped station clamping groove matched with the cathode plate is formed in the top of the transport trolley, and the cathode plate is inserted into the clamping groove.

Furthermore, two hooks are arranged at the top of the cathode plate.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model realizes the functions of automatic feeding and discharging, slag filtering, waste water collection and the like of the polar plate by a controller or by adopting a PLC (programmable logic controller) to carry out full automation control and starting by one key, solves the problems that only one polar plate can be cleaned at one time, manual cleaning wastes time and energy, mechanical cleaning operation is complicated, efficiency is low and the like, and saves manual labor; and the whole machine can be controlled by the design of the electric appliance to have the function of automatically brushing the board by one key, the whole process can be suspended, the work flow before the stop can be continued by starting after the suspension, and the abnormal condition can be conveniently processed.

Drawings

Fig. 1 is a front view of the structure of the present invention.

Fig. 2 is a left side view of the structure of the present invention.

Fig. 3 is a top view of the present invention.

Fig. 4 is a schematic structural view of the cleaning mechanism of the present invention.

In the figure: 1-hoisting maintenance platform, 2-walking track, 3-transport trolley, 4-shade plate, 5-cleaning rack, 6-lifting mechanism, 7-lifting rack, 8-lifting power mechanism, 9-water receiving tank, 10-water filtering plate, 11-stair, 12-walkway, 13-positioning tank, 101-buffer pad, 102-cleaning mechanism, 1021-water baffle, 1022-spray head, 1023-water guide plate and 1024-roller brush.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Example 1:

the automatic cleaning machine special for the double-station cathode plate comprises a hoisting maintenance platform 1, a transport trolley 3, a cleaning rack 5, a lifting machine and a cleaning mechanism 102, wherein the lifting machine comprises a lifting mechanism 6, a lifting frame 7 and a lifting power mechanism 8; in the device, specifically, the hoisting maintenance platform 1 is arranged to be a U-shaped groove frame, the transport trolley 3 is arranged in the groove center of the hoisting maintenance platform 1, the cathode plate 4 is placed on the transport trolley 3 and is conveyed through the transport trolley 3, one side of the hoisting maintenance platform 1 is provided with a positioning groove 13, the cleaning rack 5 is fixedly arranged in the positioning groove 13, the lifting mechanism 6 is arranged to be a bracket which is connected to the cleaning rack 5 in a sliding manner, the lifting rack 7 is arranged to be a clamping mechanism and is connected to the lifting mechanism 6, the lifting power mechanism 8 is arranged to be a universal lifting power device comprising a motor and a chain, the motor is arranged at the top of the cleaning rack 5, the upper side and the lower side of the lifting mechanism 6 are fixed at two ends of the chain, and the chain is; the cleaning mechanism 102 is arranged in the middle of the cleaning frame 5.

In this device, travelling bogie 3 will, when negative plate 4 transported to washing frame 5 below, promote power unit 8's motor work, put down hoist mechanism 6 through the chain, and press from both sides negative plate 4 through hoisting frame 7, then add the negative plate 4 of holding and accomplish a washing to negative plate 4 through wiper mechanism 102, thereby the hoist can up-and-down reciprocating motion carries out thorough washing to negative plate 4, hoisting frame 7 can set up according to specific needs in this device, the selection of optimizing in one sets up it into an automatic mechanism of holding, it sets up to the flat type best to add the structure, its thickness can not be greater than the thickness of negative plate 4, because at abluent in-process, hoisting frame 7 will pass two cleaning roller brushes 1024 of wiper mechanism 102. The lift frame 7 passes through the two cleaning roller brushes 1024 of the cleaning mechanism 102 and then grips the hook on the top of the cathode plate 4 and then lifts it from the transport cart 3 and passes through the cleaning mechanism 102 to complete the cleaning.

Example 2:

on the basis of the above embodiment, in this embodiment, for the convenience of the movement of the travelling bogie, the bottom of the travelling bogie 3 is provided with the rollers of the travelling track 2 and the matched wheels, the two ends of the travelling track 2 are provided with the mechanical limit cushion and the position sensor to prevent collision, the specific position of the travelling bogie 3 is conveniently controlled and detected, the travelling bogie 3 is provided with the motor for driving the travelling bogie to provide power, and the position sensor is connected with the motor thereof and is connected with a controller of a cylinder to facilitate automatic control. In order to prevent the cleaned waste water from flowing randomly to pollute the environment, a water receiving tank 9 is arranged below the walking track 2, the water receiving tank 9 is in a conical shape, a water outlet is arranged at the lowest position of the water receiving tank 9, a water filtering plate 10 is arranged on the water outlet, and the water outlet is connected to a waste water collecting pool.

Example 3:

on the basis of the above embodiments, in this embodiment, the specific cleaning mechanism 102 includes a roller brush 1024, a water deflector 1023, a spray head 1022, and a water baffle 1021. Set up roll brush 1024 into long tube-type and switching setting and driven by the motor on washing frame 5, roll brush 1024 symmetry sets up two, water deflector 1023 inclines to set up on washing frame 5 of roll brush 1024 below, shower nozzle 1022 sets up in roll brush 1024's top one side and is connected to high-pressure water tank, breakwater 1021 sets up in shower nozzle 1022's top and covers roll brush 1024. In operation, when the cathode plate 4 is sent, the roller brush 1024 and the spray head 1022 work simultaneously, the spray head 1022 sprays cleaning liquid onto the cathode plate 4, the roller brush 1024 cleans dirt on the roller brush, the water baffle 1021 prevents the sprayed cleaning liquid from splashing upwards, and the water guide plate 1023 guides the cleaning liquid to the cathode plate 4. Example 4:

on the basis of the above embodiments, in the present embodiment, for more convenient operation and maintenance, the hoisting maintenance platform 1 includes a stair 11 disposed on one side and a walkway 12 connected to the stair.

Example 5:

on the basis of the above embodiment, in this embodiment, in order to place the cathode plate 4 well, the top of the transport trolley 3 is provided with a V-shaped station clamping groove matched with the cathode plate 4, and the cathode plate 4 is inserted into the clamping groove. In order to make the lifting frame 7 take the cathode plate 4 more simply, two hooks are arranged on the top of the cathode plate 4, and when the lifting frame is lifted up, the lifting frame is lifted up through the hooks, and when the lifting frame is put down, the lifting frame 7 is pressed down to complete up-and-down reciprocating motion through the assistance of the roller brush 1024.

In the device, the polar plate is transported by the transport trolley, the polar plate is lifted and positioned by the lifting frame, and the position of the polar plate is detected by the encoder, the photoelectric switch and the proximity switch, under the control of an electric control system, the automatic cleaning function is realized, the transport trolley 3 is driven by a motor, the moving position is determined by an encoder, after the transport trolley reaches a cleaning station, a lifter obtains a signal to lift the polar plate, or the polar plate descends, the cleaning roller brush motor is started, the nozzle electromagnetic valve is opened for cleaning, when the polar plate descends to the detection position, the plate body cleaning motor and the electromagnetic water valve stop working, the transport trolley 3 moves simultaneously to exchange to other polar plate positions, and repeating the cleaning in such a way, obtaining a signal through position calculation, controlling the motor and the electromagnetic water valve of the electrode tip cleaning mechanism 5 to stop working, returning the transport trolley 3 to the initial position, and waiting for the next cleaning work. In the device, the position detection of the photoelectric switch and the proximity switch is set according to the size and the position of the actually cleaned cathode plate 4, but the setting positions of the photoelectric switch and the proximity switch are all at the corresponding positions of the washing machine frame 5 and are fixed by screws.

Reference throughout this specification to "one embodiment," "another embodiment," "an embodiment," "a preferred embodiment," or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally in this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the invention to effect such feature, structure, or characteristic in connection with other embodiments.

Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.

Claims

1. The utility model provides a special self-cleaning machine of duplex position negative plate which characterized in that: the automatic cleaning device comprises a hoisting maintenance platform (1), a transport trolley (3), a cleaning rack (5), a lifting machine and a cleaning mechanism (102), wherein the lifting machine comprises a lifting mechanism (6), a lifting frame (7) and a lifting power mechanism (8); the cleaning and cleaning device is characterized in that the hoisting and maintaining platform (1) is arranged to be a U-shaped groove frame, the transport trolley (3) is arranged in the groove center of the hoisting and maintaining platform (1), a positioning groove (13) is formed in one side of the hoisting and maintaining platform (1), the cleaning rack (5) is fixedly arranged in the positioning groove (13), the lifting mechanism (6) is arranged to be a support which is connected to the cleaning rack (5) in a sliding mode, the lifting rack (7) is arranged to be a clamping mechanism and connected to the lifting mechanism (6), the lifting power mechanism (8) is arranged to be a universal lifting power device comprising a motor and a chain, the motor is arranged at the top of the cleaning rack (5), the upper side and the lower side of the lifting mechanism (6) are fixed at two ends of the chain, and; the cleaning mechanism (102) is arranged in the middle of the cleaning rack (5).

2. The special automatic cleaning machine for the double-station cathode plate according to claim 1, characterized in that: a walking track (2) is arranged at the bottom of the transport trolley (3), a mechanical limit cushion pad and a position sensor are arranged at two ends of the walking track (2), a motor for driving the transport trolley (3) to run is arranged on the transport trolley, and the position sensor and the motor are connected to a controller of the cylinder; a water receiving tank (9) is arranged below the walking track (2), the water receiving tank (9) is set to be conical, a water outlet is arranged at the lowest position of the water receiving tank, a water filtering plate (10) is arranged on the water outlet, and the water outlet is connected to a wastewater collecting pool.

3. The special automatic cleaning machine for the double-station cathode plate according to claim 1, characterized in that: the cleaning mechanism (102) comprises a roller brush (1024), a water guide plate (1023), a spray head (1022) and a water baffle (1021); roller brush (1024) set up to long cartridge type and switching setting and are driven by the motor on washing frame (5), and roller brush (1024) symmetry sets up two, water deflector (1023) slope sets up on washing frame (5) of roller brush (1024) below, shower nozzle (1022) set up in top one side of roller brush (1024) and are connected to high pressure water tank, breakwater (1021) set up in the top of shower nozzle (1022) and cover roller brush (1024).

4. The special automatic cleaning machine for the double-station cathode plate according to claim 1, characterized in that: the hoisting maintenance platform (1) comprises a stair (11) arranged on one side and a walkway (12) connected with the stair.

5. The automatic double-station special cleaning machine for the cathode plates as claimed in claim 2, wherein the automatic double-station special cleaning machine comprises: the top of the transport trolley (3) is provided with a V-shaped station clamping groove matched with the cathode plate (4), and the cathode plate (4) is inserted in the clamping groove.

6. The automatic double-station special cleaning machine for the cathode plates as claimed in claim 5, wherein the automatic double-station special cleaning machine comprises: two hooks are arranged at the top of the cathode plate (4).