CN214327898U - Steel pipe tank immersion type cleaning line - Google Patents
Steel pipe tank immersion type cleaning line Download PDFInfo
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- CN214327898U CN214327898U CN202120236090.XU CN202120236090U CN214327898U CN 214327898 U CN214327898 U CN 214327898U CN 202120236090 U CN202120236090 U CN 202120236090U CN 214327898 U CN214327898 U CN 214327898U
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Abstract
The utility model belongs to the technical field of steel pipe processing, especially steel pipe tank dip-type cleaning line, including the tubular product loading attachment that is used for arranging and loading tubular product, tubular product material feeding unit that is used for carrying tubular product is equipped with to tubular product loading attachment's output one side, the other end of tubular product material feeding unit is equipped with the spray tank, the both ends of spray tank are equipped with material loading platform and unloading platform respectively, the top of material loading platform, spray tank and unloading platform is equipped with the support frame; then recycle the removal of sideslip manipulator and get into next liquid medicine pond, so reciprocal, after getting into a plurality of liquid medicine ponds, in the cleaning process, whole steel pipe is immersed below the liquid level of liquid medicine completely, can be abundant wash the interior outer wall of steel pipe, so that the spraying adhesive force in steel pipe later stage is good, and adopt the tubular product stores pylon that can consequently hang a plurality of tubular products, improvement that can be by a wide margin is to snatching and washing speed of tubular product, improves the production efficiency to tubular product.
Description
Technical Field
The utility model belongs to the technical field of steel pipe processing, concretely relates to steel-pipe groove soaks formula cleaning line.
Background
Powder spraying is to spray powder coating on the surface of a workpiece by using powder spraying equipment (an electrostatic plastic spraying machine), and powder can be uniformly adsorbed on the surface of the workpiece under the action of static electricity to form a powdery coating; the powdery coating is baked, leveled and cured at high temperature to become final coatings with different effects (different kinds of effects of the powdery coating); the spraying effect of the powder spraying is superior to that of a paint spraying process in the aspects of mechanical strength, adhesive force, corrosion resistance, aging resistance and the like, the cost is also lower than that of the paint spraying with the same effect, and the steel pipe is treated before the powder spraying, so that the adhesive force is improved.
The traditional sink type steel pipe cleaning device has the advantages that the whole bundle of steel pipes is cleaned when the steel pipes are cleaned, contact points between the pipes cannot be cleaned when the steel pipes are cleaned, the steel pipes are grabbed to be placed in the water tank A in the cleaning process, then the steel pipes are taken out to enter the water tank B and the water tank C, time and labor are wasted relatively, the steel pipes behind can be processed only after the steel pipes in front are taken away, and therefore the working efficiency is low and the cleaning effect is poor.
SUMMERY OF THE UTILITY MODEL
To solve the problems set forth in the background art described above. The utility model provides a steel pipe groove soaks formula cleaning line to solve above-mentioned problem.
In order to achieve the above object, the utility model provides a following technical scheme: the steel pipe tank immersion type cleaning line comprises a pipe feeding device for arranging and filling pipes, wherein a pipe feeding device for conveying the pipes is arranged on one side of the output end of the pipe feeding device, a liquid medicine tank is arranged at the other end of the pipe feeding device, a feeding table and a discharging table are respectively arranged at two ends of the liquid medicine tank, a support frame is arranged above the feeding table, the liquid medicine tank and the discharging table, a feeding mechanical gripper for transferring the pipes is arranged between the feeding table and the pipe feeding device, two discharging mechanical grippers for transferring the pipes are arranged on one side of the output end of the discharging table, the pipe feeding device is arranged between the two discharging mechanical grippers, a discharging device is arranged on one side, away from one side of the discharging table, of the output end of the discharging mechanical gripper, a material distributing frame is arranged between the discharging device and the discharging mechanical gripper, and the support frame comprises a conveying frame, The conveying frame is fixed on a base surface, the conveying frame is located on the upper side of the outer portion of the feeding platform, the liquid medicine tank and the discharging platform, the transverse moving manipulator is located on the inner side of the conveying frame in the length direction of the conveying frame, the transverse moving manipulator is provided with a lifting manipulator for driving the pipe hanger to move up and down, and the pipe hanger is clamped and installed at the bottom end of the lifting manipulator.
The tubular product stores pylon includes hanger body and tubular product loading board, the hanger body is the cuboid frame, the inboard of hanger body is equipped with a plurality of parallel distribution from top to bottom the tubular product loading board, the tubular product loading board with hanger body spiro union is fixed.
Preferably, the pipe hanger further comprises a hanger handle and hanger support legs, the hanger handle is fixed at two ends of the top of the hanger body, the hanger support legs are located at the bottom of the hanger body, and the hanger support legs are fixedly connected with the hanger body.
Preferably, a walking frame is arranged beside the conveying frame, the walking frame is fixedly connected with the conveying frame, and the walking frame is as high as the liquid medicine pool.
Preferably, a sliding rail is arranged on the inner side wall of the conveying frame, the sliding rail is fixedly connected with the conveying frame, and the transverse moving manipulator slides on the sliding rail.
Preferably, the top of the traverse manipulator is provided with a driving mechanism for driving the lifting manipulator, the driving mechanism is fixedly connected with the traverse manipulator, and the driving mechanism is electrically connected with an external power supply.
Preferably, the liquid medicine pond includes degrease pond, washing tank, removes weld scar pond, first pure water washing tank, table transfers pond, bonderizing pond and second pure water washing tank, degrease pond, washing tank, remove weld scar pond, first pure water washing tank, table transfer pond, bonderizing pond and second pure water washing tank distribute along the direction of delivery of tubular product in proper order, just degrease pond, washing tank, remove weld scar pond, first pure water washing tank, table transfer pond, bonderizing pond and second pure water washing tank between isolated each other.
Preferably, the number of the water washing pools, the first pure water washing pools and the second pure water washing pools is two, and the two water washing pools are distributed side by side.
Preferably, the feeding mechanical gripper comprises a feeding gripper frame and a feeding chain type mechanical hand, the top of the feeding gripper frame is provided with the feeding chain type mechanical hand used for moving and gripping pipes, and the feeding chain type mechanical hand is fixedly connected with the feeding gripper frame.
Preferably, the unloading machinery tongs include unloading tongs frame and unloading chain manipulator, the top of unloading tongs frame is equipped with and is used for removing the unloading chain manipulator that snatchs tubular product, unloading chain manipulator with unloading tongs frame fixed connection.
Compared with the prior art, the beneficial effects of the utility model are that:
in the utility model, the support frame is arranged above the feeding platform, the liquid medicine tank and the discharging platform and comprises the conveying frame, the transverse moving mechanical arm, the lifting mechanical arm and the pipe hanging frame, the pipe hanging frame can be sequentially sunk into the liquid medicine tank and is arranged below the liquid level of the liquid medicine, after the pipe hanging frame is fully contacted with the liquid medicine, the pipe hanging frame is lifted from the liquid medicine tank by the lifting mechanical arm, then the steel pipe is moved into the next liquid medicine pool by utilizing the transverse moving manipulator, the material distribution, the feeding and the discharging can be automatically carried out in a reciprocating way, the automation degree is high, in the cleaning process, the whole steel pipe is completely immersed below the liquid level of the liquid medicine, can fully clean the inner wall and the outer wall of the steel pipe so as to ensure that the later spraying adhesive force of the steel pipe is good, and adopt the tubular product stores pylon that can consequently hang a plurality of tubular products, improvement that can be by a wide margin snatchs and the cleaning speed to tubular product, improves the production efficiency to tubular product.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic top view of the liquid tank of the present invention;
FIG. 3 is a schematic front view of the liquid tank of the present invention;
FIG. 4 is a right side view of the structure of the Chinese medicinal liquid pool of the present invention;
fig. 5 is a schematic structural view of the middle tube hanger of the present invention.
In the figure: 1. a pipe feeding device; 2. a pipe feeding device; 3. feeding mechanical grippers; 31. a feeding gripper frame; 32. a feeding chain type manipulator; 4. a feeding table; 5. a liquid medicine tank; 51. a degreasing pool; 52. a water washing pool; 53. removing a crater pool; 54. a first pure water washing tank; 55. a meter adjusting pool; 56. a phosphating pool; 57. a second pure water washing tank; 6. a support frame; 61. a transfer frame; 611. a slide rail; 62. a transverse moving manipulator; 621. a drive mechanism; 63. a lifting manipulator; 64. a pipe hanger; 641. a hanger body; 642. a pipe bearing plate; 643. a hanger handle; 644. a hanger leg; 65. a walking frame; 7. a blanking table; 8. a mechanical blanking gripper; 81. blanking gripper frames; 82. a blanking chain type mechanical arm; 9. a blanking device; 91. a material distributing frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the steel pipe tank immersion type cleaning line comprises a pipe feeding device 1 used for arranging and filling pipes, a pipe feeding device 2 used for conveying the pipes is arranged on one side of the output end of the pipe feeding device 1, a liquid medicine tank 5 is arranged at the other end of the pipe feeding device 2, a feeding table 4 and a discharging table 7 are respectively arranged at two ends of the liquid medicine tank 5, a supporting frame 6 is arranged above the feeding table 4, the liquid medicine tank 5 and the discharging table 7, a feeding mechanical gripper 3 used for transferring the pipes is arranged between the feeding table 4 and the pipe feeding device 2, two discharging mechanical grippers 8 used for transferring the pipes are arranged on one side of the output end of the discharging table 7, the pipe feeding device 2 is arranged between the two discharging mechanical grippers 8, a discharging device 9 is arranged on one side of the output end of the discharging mechanical gripper 8 far away from one side of the discharging table 7, a material distributing frame 91 is arranged between the discharging device 9 and the discharging mechanical gripper 8, and the supporting frame 6 comprises a conveying frame 61, The conveying frame 61 is fixed on a base surface, the conveying frame 61 is located on the upper side of the outer portions of the feeding table 4, the liquid medicine tank 5 and the discharging table 7, the transverse moving manipulator 62 moves on the inner side of the conveying frame 61 along the length direction of the conveying frame 61, the lifting manipulator 63 for driving the pipe hanger 64 to move up and down is arranged on the transverse moving manipulator 62, and the pipe hanger 64 is clamped and installed at the bottom end of the lifting manipulator 63.
In the embodiment, the supporting frame 6 is arranged above the feeding platform 4, the liquid medicine pools 5 and the discharging platform 7, the supporting frame 6 comprises the conveying frame 61, the transverse moving manipulator 62, the lifting manipulator 63 and the pipe hanger 64, when the device is used, the transverse moving manipulator 62 moves above the liquid medicine pools 5, the pipe hanger 64 is hung at the bottom of the lifting manipulator 63, a plurality of pipes can be mounted on the pipe hanger 64 at one time, the pipe hanger 64 can be sequentially sunk into the liquid medicine pools 5 and placed below the liquid medicine level, after the liquid medicine is fully contacted with the liquid medicine, the lifting manipulator 63 is lifted from the liquid medicine pools 5, then the transverse moving manipulator 62 is moved into the next liquid medicine pool 5, the reciprocating operation is carried out in such a way, after the liquid medicine pools 5 are fed, the whole steel pipe is completely immersed below the liquid medicine level in the cleaning process, and the inner wall and the outer wall of the steel pipe can be fully cleaned, so that the spraying adhesive force in the later stage of the steel pipe is good, and the pipe hanger 64 capable of hanging a plurality of pipes is adopted, so that the grabbing and cleaning speed of the pipes can be greatly improved, and the production efficiency of the pipes is improved.
Specifically, the pipe hanger 64 includes a hanger body 641 and a pipe loading plate 642, the hanger body 641 is a rectangular parallelepiped frame, the inner side of the hanger body 641 is provided with a plurality of pipe loading plates 642 distributed in parallel from top to bottom, the pipe loading plates 642 are fixed to the hanger body 641 in a threaded manner, the pipe hanger 64 further includes a hanger handle 643 and a hanger support leg 644, the hanger handle 643 is fixed to two ends of the top of the hanger body 641, the hanger support leg 644 is located at the bottom of the hanger body 641, the hanger support leg 644 is fixedly connected to the hanger body 641, and by providing the pipe hanger 64, the hanger body is provided with a plurality of layers of pipe loading plates 642, which can be used for loading a greater number of pipes, so that the pipe grabbing and cleaning speed can be greatly increased, the production efficiency of the pipes is increased, the takt time of the whole production line is about 5-7 minutes, and the delivery time is about 9-12 times per hour.
Specifically, the side of the conveying frame 61 is provided with a walking frame 65, the walking frame 65 is fixedly connected with the conveying frame 61, and the walking frame 65 is as high as the liquid medicine tank 5, so that the staff can walk and observe the liquid medicine tank.
Specifically, be equipped with slide rail 611 on the inside wall of transfer rack 61, slide rail 611 and transfer rack 61 fixed connection, sideslip manipulator 62 slides on slide rail 611, the top of sideslip manipulator 62 is equipped with the actuating mechanism 621 that is used for driving lift manipulator 63, actuating mechanism 621 and sideslip manipulator 62 fixed connection, and actuating mechanism 621 and external power source electric connection, when using, by sideslip manipulator 62 horizontal migration on slide rail 611, drive the tubular product stores pylon 64 of below and soak in the liquid medicine pond 5 of difference, thereby can be with the abluent cleaner of tubular product.
Specifically, the liquid medicine tank 5 includes a degreasing tank 51, a water washing tank 52, a crater removing tank 53, a first pure water washing tank 54, a surface adjusting tank 55, a phosphating tank 56 and a second pure water washing tank 57, the degreasing tank 51, the water washing tank 52, the crater removing tank 53, the first pure water washing tank 54, the surface adjusting tank 55, the phosphating tank 56 and the second pure water washing tank 57 are sequentially distributed along the conveying direction of the pipe, the degreasing tank 51, the water washing tank 52, the crater removing tank 53, the first pure water washing tank 54, the surface adjusting tank 55, the phosphating tank 56 and the second pure water washing tank 57 are isolated from each other, the number of the water washing tank 52, the first pure water washing tank 54 and the second pure water washing tank 57 is two, the two water washing tanks 52, the first pure water washing tank 54 and the second pure water washing tank 57 are all distributed side by side, and pure water washing processes of degreasing, water washing, surface adjusting, phosphating and pipe processing can be more clean for the next step of processing the pipe, the adhesive force of the painted surface is improved.
Specifically, the feeding mechanical gripper 3 comprises a feeding gripper frame 31 and a feeding chain type manipulator 32, the top of the feeding gripper frame 31 is provided with the feeding chain type manipulator 32 used for moving and grabbing the pipes, the feeding chain type manipulator 32 is fixedly connected with the feeding gripper frame 31, the feeding mechanical gripper 8 comprises a discharging gripper frame 81 and a discharging chain type manipulator 82, the top of the discharging gripper frame 81 is provided with the discharging chain type manipulator 82 used for moving and grabbing the pipes, the discharging chain type manipulator 82 is fixedly connected with the discharging gripper frame 81, an automatic manipulator is adopted, the pipes can be grabbed more quickly and more quickly, and the automation degree is high.
The utility model discloses a theory of operation and use flow: when in use, the transverse moving manipulator 62 moves above the liquid medicine pool 5, the bottom of the lifting manipulator 63 is used for mounting the pipe hanger 64, a plurality of pipes can be arranged on the pipe hanger 64 at one time, the pipe hanger 64 can be sequentially sunk into the liquid medicine pool 5 and is arranged below the liquid level of the liquid medicine, after the pipe hanger is fully contacted with the liquid medicine, the pipe hanger 64 is lifted from the liquid medicine pool 5 by the lifting manipulator 63, then the transverse manipulator 62 is used to move into the next liquid medicine pool 5, and the reciprocating operation is carried out in the same way, after entering the plurality of liquid medicine pools 5, in the cleaning process, the whole steel pipe is completely immersed below the liquid level of the liquid medicine, can fully clean the inner wall and the outer wall of the steel pipe so as to ensure that the later spraying adhesive force of the steel pipe is good, and adopt the tubular product stores pylon 64 that can consequently hang a plurality of tubular products, can be by a wide margin improvement to the snatching of tubular product and washing speed, improve the production efficiency to the tubular product.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Steel-pipe groove soaks formula cleaning line, its characterized in that: the pipe feeding device comprises a pipe feeding device (1) used for arranging and filling pipes, wherein a pipe feeding device (2) used for conveying the pipes is arranged on one side of the output end of the pipe feeding device (1), a liquid medicine tank (5) is arranged at the other end of the pipe feeding device (2), a feeding table (4) and a discharging table (7) are respectively arranged at two ends of the liquid medicine tank (5), a supporting frame (6) is arranged above the feeding table (4), the liquid medicine tank (5) and the discharging table (7), a feeding mechanical gripper (3) used for transferring the pipes is arranged between the feeding table (4) and the pipe feeding device (2), two discharging mechanical grippers (8) used for transferring the pipes are arranged on one side of the output end of the discharging table (7), the pipe feeding device (2) is arranged between the two discharging mechanical grippers (8), and a discharging device (9) is arranged on one side, far away from one side of the discharging table (7), of the output end of the discharging mechanical gripper (8), unloading device (9) with be equipped with branch work or material rest (91) between unloading machinery tongs (8), support frame (6) are including conveying frame (61), sideslip manipulator (62), lifting manipulator (63) and tubular product stores pylon (64), conveying frame (61) are fixed in on the base face, just conveying frame (61) are located the outside upside of material loading platform (4), liquid medicine pond (5) and unloading platform (7), sideslip manipulator (62) are followed the length direction activity of conveying frame (61) is in the inboard of conveying frame (61), be equipped with the drive on sideslip manipulator (62) lifting manipulator (63) of stores pylon tubular product (64) up-and-down motion, stores pylon tubular product (64) block is installed the bottom of lifting manipulator (63).
2. The steel pipe tank immersion cleaning line according to claim 1, characterized in that: the pipe hanger (64) comprises a hanger body (641) and a pipe bearing plate (642), the hanger body (641) is a cuboid frame, the inner side of the hanger body (641) is provided with a plurality of parallel distribution pipes bearing plate (642) from top to bottom, and the pipe bearing plate (642) is fixed to the hanger body (641) in a threaded mode.
3. The steel pipe tank immersion cleaning line according to claim 2, characterized in that: the pipe hanger (64) further comprises a hanger handle (643) and hanger legs (644), the hanger handle (643) is fixed to two ends of the top of the hanger body (641), the hanger legs (644) are located at the bottom of the hanger body (641), and the hanger legs (644) are fixedly connected with the hanger body (641).
4. The steel pipe tank immersion cleaning line according to claim 1, characterized in that: the side of conveying frame (61) is equipped with walking frame (65), walking frame (65) with conveying frame (61) fixed connection, just walking frame (65) with liquid medicine pond (5) height is the same.
5. The steel pipe tank immersion cleaning line according to claim 1, characterized in that: the inner side wall of the conveying frame (61) is provided with a sliding rail (611), the sliding rail (611) is fixedly connected with the conveying frame (61), and the traverse manipulator (62) slides on the sliding rail (611).
6. The steel pipe tank immersion cleaning line according to claim 1, characterized in that: the top of the traverse manipulator (62) is provided with a driving mechanism (621) for driving the lifting manipulator (63), the driving mechanism (621) is fixedly connected with the traverse manipulator (62), and the driving mechanism (621) is electrically connected with an external power supply.
7. The steel pipe tank immersion cleaning line according to claim 1, characterized in that: the liquid medicine pond (5) include degrease pond (51), wash basin (52), remove scar pond (53), first pure water wash basin (54), table transfer pond (55), bonderizing pond (56) and second pure water wash basin (57), degrease pond (51), wash basin (52), remove scar pond (53), first pure water wash basin (54), table transfer pond (55), bonderizing pond (56) and second pure water wash basin (57) distribute along the direction of delivery of tubular product in proper order, just degrease pond (51), wash basin (52), remove between scar pond (53), first pure water wash basin (54), table transfer pond (55), bonderizing pond (56) and the second pure water wash basin (57) isolated each other.
8. The steel pipe tank immersion cleaning line according to claim 7, characterized in that: the number of the water washing pools (52), the first pure water washing pool (54) and the second pure water washing pool (57) is two, and the two water washing pools (52), the first pure water washing pool (54) and the second pure water washing pool (57) are distributed side by side.
9. The steel pipe tank immersion cleaning line according to claim 1, characterized in that: the feeding mechanical gripper (3) comprises a feeding gripper frame (31) and a feeding chain type mechanical arm (32), the feeding chain type mechanical arm (32) used for moving and gripping pipes is arranged at the top of the feeding gripper frame (31), and the feeding chain type mechanical arm (32) is fixedly connected with the feeding gripper frame (31).
10. The steel pipe tank immersion cleaning line according to claim 1, characterized in that: the blanking mechanical gripper (8) comprises a blanking gripper frame (81) and a blanking chain type mechanical arm (82), the top of the blanking gripper frame (81) is provided with the blanking chain type mechanical arm (82) used for moving and gripping pipes, and the blanking chain type mechanical arm (82) is fixedly connected with the blanking gripper frame (81).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120236090.XU CN214327898U (en) | 2021-01-28 | 2021-01-28 | Steel pipe tank immersion type cleaning line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120236090.XU CN214327898U (en) | 2021-01-28 | 2021-01-28 | Steel pipe tank immersion type cleaning line |
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| Publication Number | Publication Date |
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| CN214327898U true CN214327898U (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120236090.XU Active CN214327898U (en) | 2021-01-28 | 2021-01-28 | Steel pipe tank immersion type cleaning line |
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| CN (1) | CN214327898U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112941535A (en) * | 2021-01-28 | 2021-06-11 | 国琳(天津)科技有限公司 | Steel pipe tank immersion type cleaning line |
| CN114000158A (en) * | 2021-10-28 | 2022-02-01 | 泰安航天特种车有限公司 | Automatic pickling equipment suitable for steel pipe inner wall |
-
2021
- 2021-01-28 CN CN202120236090.XU patent/CN214327898U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112941535A (en) * | 2021-01-28 | 2021-06-11 | 国琳(天津)科技有限公司 | Steel pipe tank immersion type cleaning line |
| CN114000158A (en) * | 2021-10-28 | 2022-02-01 | 泰安航天特种车有限公司 | Automatic pickling equipment suitable for steel pipe inner wall |
| CN114000158B (en) * | 2021-10-28 | 2023-11-28 | 泰安航天特种车有限公司 | Automatic pickling equipment suitable for steel pipe inner wall |
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