CN213612703U

CN213612703U - LED ball bubble performance detection and laser printing device

Info

Publication number: CN213612703U
Application number: CN202021280688.0U
Authority: CN
Inventors: 方杰
Original assignee: Ningbo Klite Electric Manufacture Co Ltd
Current assignee: Ningbo Klite Electric Manufacture Co Ltd
Priority date: 2020-07-02
Filing date: 2020-07-02
Publication date: 2021-07-06
Anticipated expiration: 2030-07-02

Abstract

The utility model discloses a LED ball bubble performance detection and laser printing device aims at providing one kind and carries out automatic performance detection and can discern the colour temperature and prevent compounding and automatic a plurality of prints and guarantee to print the unanimous LED ball bubble performance detection and laser printing device in position to the LED ball bubble. It is including detection achievement platform and laser instrument, and detection achievement platform is equipped with the rotatory motor of drive station carousel including being used for placing the station carousel and the support of the lamp holder that awaits measuring, station carousel below, and circumference is equipped with a plurality of bases that hold the lamp holder on the station carousel, and the support has the manipulator of getting material with support swing joint, laser instrument and the manipulator of getting material arrange respectively in the both sides of station carousel, and the station carousel outside is equipped with the test fixture who is in the manipulator of getting material below. Adopt the utility model discloses, can reduce the human input, improve the efficiency of detection and laser printing in the production process, have very big popularization and application prospect.

Description

LED ball bubble performance detection and laser printing device

Technical Field

The utility model relates to a ball bubble production facility technical field, concretely relates to LED ball bubble performance detection and laser printing device.

Background

In the process of producing the LED bulb, firstly, the existing bulb assembling equipment cannot perform effective performance test due to short test time when testing products; secondly, the existing laser printing is generally only provided with two laser heads, and has low efficiency and poor consistency.

Chinese patent publication No. CN201765194U, published 2011, 03.16.2011, the name of the invention creation is an automatic lamp holder detection device, and the application discloses an automatic lamp holder detection device, which comprises a base plate, wherein a rotating shaft is arranged on the base plate, a rotating disc is fixed at the upper end of the rotating shaft, a plurality of lamp holder fixing grooves are arranged on the outer edge of the rotating disc, a support is arranged on the outer side of the rotating disc by the base plate, a first detection camera directly facing one of the lamp holder fixing grooves is arranged on the upper portion of the support, and a second detection camera is directly facing one of the lamp holder fixing grooves on the lower portion of the support. The utility model discloses a owing to adopted above-mentioned technical scheme, use this automatic checkout equipment after, can reduce staff intensity of labour, promote detection speed and exactness. The defects of the bulb lack the function of printing the lamp holder (bulb).

Disclosure of Invention

The utility model overcomes shortcoming among the prior art provides one kind and carries out automatic performance detection and can discern the colour temperature and prevent compounding and automatic a plurality of prints and guarantee to print LED ball bubble performance detection and laser printing device that the position is unanimous to the LED ball bubble.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme:

the utility model provides a LED ball bubble performance detects and laser printing device, includes testing workbench and laser instrument, and testing workbench is equipped with a plurality of bases that hold the ball bubble including being used for placing the station carousel and the support of the ball bubble that awaits measuring below the station carousel, station carousel below, and circumference is equipped with the ball bubble on the station carousel, and the support has the manipulator of getting with support swing joint, laser instrument and the manipulator of getting arrange respectively in the both sides of station carousel, and the station carousel outside is equipped with the test fixture who is in the manipulator of getting below.

The material taking manipulator on the detection workbench firstly grabs the bulb to be detected, then moves to the position above the station turntable, and then installs the bulb on the base of the station turntable. And then, starting to work by a test tool on the outer side of the station turntable, wherein the height of the test tool is approximately equal to the position of the bulb on the base, and the test tool is used for detecting the problem that the bulb leads are exposed. If the bulb is detected that the lead is exposed, the material taking manipulator can pick up the bulb again, and then the bulb is transferred to a stacking area of a defective product. And the detected bulbs move to positions close to the laser along with the rotation of the station turntable, and the laser is aligned to the bulbs close to the laser to perform laser printing. After laser printing is completed, the station turntables are continuously rotated to enable the bulbs to be far away from the laser, and then the qualified products are taken out of the base through the material taking mechanical arm and placed in a good product stacking area.

Preferably, the support is provided with a manipulator support, and a plurality of material taking manipulators are fixed below the manipulator support and are arranged in a straight line. The manipulator support is provided with the plurality of material taking manipulators, so that the plurality of bulbs can be arranged on the base at one time, and the bulb detection efficiency is improved. Detecting the bulb closest to the test tool, if the bulb has a problem, grabbing the bulb again by the manipulator, and moving the bulb to a defective product stacking area for blanking; if no problem exists, the station turntable rotates, the detected bulbs are close to the laser, and the bulbs to be detected at the rear edge sequentially enter the detection range of the test tool to be detected along with the rotation of the station turntable.

Preferably, a cylinder for allowing the robot support to move in the vertical direction is arranged above the robot support. The material taking manipulator can move in the vertical direction in the feeding and discharging process, and the lifting of the manipulator support is realized by adopting the simple and convenient driving mode of the cylinder, so that the lifting is very ideal.

Preferably, the base is clamped with the bottom of the bulb, and the inner wall of the base is provided with an annular limiting body for clamping the bottom of the bulb. When the bulb is arranged on the base by the material taking mechanical handle, in order to avoid the bulb from popping out of the base, the inner wall of the base is particularly provided with an annular limiting body, and the base is equivalent to a lamp holder. The bulbs are inserted into the base, and the bulbs are not easy to fall off from the base due to rotation or vibration of the station turntable.

Preferably, the height of the base is lower than the height of the laser, and when the base moves to the vicinity of the laser, the bulb on the base is at the same height as the laser. After the height of the laser is consistent with that of the bulb, the printed marks of the bulb are located at the same position, so that the consistency of products is guaranteed, and the subsequent assembly of the lamp body is facilitated.

Preferably, the laser has a plurality of laser print heads, and the laser print heads are arranged in proper order and the arrangement direction is parallel to the arrangement direction of the material taking manipulator. The laser printing heads are arranged on the laser, so that the laser printing efficiency can be improved, and laser printing can be performed on a row of bulbs at one time.

Preferably, an alarm electrically connected with the testing tool is arranged near the testing tool, when the testing tool tests the performance of the LED bulb, the testing tool can electrify the LED bulb for continuous 4S and collect an electric parameter value and a color temperature value, an electric parameter instrument and a color temperature sensor (which can set parameters) are connected to the circuit, when the test is bad, the electric parameter instrument can output an alarm signal to the PLC, the PLC controls the manipulator to place the bad products into a designated area and automatically records the bad products, and workers do not need to go to the vicinity of the whole device for counting, so that time and labor are saved.

Compared with the prior art, the beneficial effects of the utility model are that: utilize the rotation of station carousel, can realize that a plurality of LED ball steeps are automatic to accept the detection of test fixture, accomplish laser automatically and print, the defective products can also in time be selected to the manipulator of reclaimer.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

in the figure: the device comprises a detection workbench 1, a laser 2, a station turntable 3, a support 4, a motor 5, a base 6, a manipulator support 7, a material taking manipulator 8, an air cylinder 9, a test tool 10 and a laser printing head 11.

Detailed Description

The invention will be described in further detail with reference to the following detailed description and accompanying drawings:

as shown in fig. 1, a performance detection and laser printing device for an LED bulb comprises a detection workbench 1 and a laser 2, wherein the detection workbench 1 comprises a station turntable 3 and a support 4 for placing a bulb (not shown in the figure) to be detected, a motor 5 for driving the station turntable 3 to rotate is arranged below the station turntable 3, a plurality of bases 6 for containing the bulb are circumferentially arranged on the station turntable 3, a manipulator support 7 is arranged on the support, a plurality of material taking manipulators 8 which are arranged in a straight line are fixed below the manipulator support 7, a cylinder 9 for allowing the manipulator support 7 to move in the vertical direction is arranged above the manipulator support 7, the laser 2 and the material taking manipulators 8 are respectively arranged on two sides of the station turntable 3, and a test tool 10 located below the material taking manipulators 8 is arranged outside the station turntable 3. The base 6 is clamped with the bottom of the bulb, and an annular limiting body (not shown in the figure) for clamping the bottom of the bulb is arranged on the inner wall of the base 6. The height of the base 6 is lower than the height of the laser 2, and when the base 6 moves to the vicinity of the laser 2, the bulb on the base 6 is at the same height as the laser 2. The laser 2 is provided with a plurality of laser printing heads 11, and the laser printing heads 11 are sequentially arranged and the arrangement direction is parallel to the arrangement direction of the material taking manipulator 8.

The material taking manipulator 8 firstly grabs some LED bulbs which are not detected yet, and then the LED bulbs are installed on the base 6 of the station turntable 3, and the base 6 is equivalent to a station to be detected. When the station turntable 3 is turned for the first time, the LED bulbs are transferred to the position near the test tool 10, and the test tool 10 carries out parameter testing. After passing the parameter test, the station turntable 3 conducts second transposition, the LED bulbs can be transferred to the position near the laser 2 to conduct automatic laser printing, and finally the printed LED bulbs are taken out of the base 6.

Claims

1. The utility model provides a LED ball bubble performance detects and laser printing device, a serial communication port, including detection achievement platform and laser instrument, detection achievement platform is equipped with the rotatory motor of drive station carousel including station carousel and the support that is used for placing the lamp holder that awaits measuring, station carousel below, and circumference is equipped with a plurality of bases that hold the lamp holder on the station carousel, and the support has the manipulator of fetching material with support swing joint, laser instrument and the manipulator of fetching material are arranged respectively in the both sides of station carousel, and the station carousel outside is equipped with the test fixture who is in the manipulator of fetching material below.

2. The LED bulb performance detection and laser printing device according to claim 1, wherein a manipulator support is arranged on the support, and a plurality of material taking manipulators are fixed below the manipulator support and arranged in a straight line.

3. The LED bulb performance detection and laser printing device according to claim 2, wherein a cylinder allowing the manipulator support to move in a vertical direction is arranged above the manipulator support.

4. The LED bulb performance detection and laser printing device according to claim 3, wherein the base is clamped with the bottom of the lamp cap, and an annular limiting body for clamping the bottom of the lamp cap is arranged on the inner wall of the base.

5. The device for detecting the performance of the LED bulb and printing the laser according to claim 1, wherein the pedestal has a height lower than that of the laser, and when the pedestal moves to the vicinity of the laser, the bulb on the pedestal is at the same height as the laser.

6. The LED bulb performance detection and laser printing device according to claim 5, wherein the laser has a plurality of laser print heads, and the laser print heads are sequentially arranged in a direction parallel to the arrangement direction of the material taking manipulator.

7. The device for detecting the performance of the LED bulb and printing the LED bulb according to claim 1, wherein an alarm device electrically connected with the testing tool is arranged near the testing tool, when the testing tool tests the performance of the LED bulb, the testing tool can electrify the LED bulb for 4 seconds continuously and collect an electrical parameter value and a color temperature value, and an electrical parameter instrument and a color temperature sensor capable of setting parameters are connected to a circuit.