Disclosure of Invention
The invention aims to solve the problems that an air gap field of a bearing-free rare earth permanent magnet synchronous motor driven by a sine wave has harmonic waves and local irreversible demagnetization easily occurs, and particularly the problem that the performance of the motor is reduced due to the irreversible demagnetization of a permanent magnet material under the high-temperature condition, aiming at the defects of the traditional surface-mounted built-in bearing-free permanent magnet synchronous motor. On the premise of not influencing the output characteristic of the motor, the cost of the bearingless rare earth permanent magnet synchronous motor is reduced, the sine degree of an air gap field of the bearingless rare earth permanent magnet synchronous motor is improved, and the problem of high-temperature demagnetization is solved.
The invention adopts the following three technical schemes:
a surface-mounted-built-in type bearingless permanent magnet synchronous motor based on combined magnetic poles comprises a rotor and a stator, wherein the rotor is arranged inside the stator, an air gap is reserved between the rotor and the stator, the stator comprises an iron core and a stator winding, a stator winding is arranged in a stator slot of the iron core of the stator, and the stator winding comprises a torque winding and a suspension force winding; the rotor comprises a rotor structure body, built-in permanent magnets and surface-mounted permanent magnets, wherein a plurality of V-shaped permanent magnet grooves are formed in the rotor structure body, the built-in permanent magnets are embedded into the permanent magnet grooves, each surface-mounted permanent magnet is provided with a surface facing the permanent magnet groove, the surface-mounted permanent magnets are fixed on the outer circumference of the rotor structure body, the surface polarities of the surface-mounted permanent magnets corresponding to the built-in permanent magnets are different, the surface-mounted permanent magnets are connected in series on a magnetic circuit, the surface-mounted permanent magnets are of a combined magnetic pole structure, the built-in permanent magnets are of a single magnetic pole structure, two left and right end faces of each surface-mounted permanent magnet rare earth permanent magnet magnetic pole are respectively provided with a ferrite permanent magnet pole, and the rare earth permanent magnet.
Preferably, the rare earth permanent magnetic pole and the two ferrite permanent magnetic poles are magnetized in parallel, and the magnetizing directions are the same.
Preferably, the built-in permanent magnet is a long-strip rare earth permanent magnet, the rare earth permanent magnets in the same slope channel are magnetized in parallel in the direction perpendicular to the slope channel, and the magnetizing directions are the same.
A surface-mounted-built-in type bearingless permanent magnet synchronous motor based on combined magnetic poles comprises a rotor and a stator, wherein the rotor is arranged inside the stator, an air gap is reserved between the rotor and the stator, the stator comprises an iron core and a stator winding, a stator winding is arranged in a stator slot of the iron core of the stator, and the stator winding comprises a torque winding and a suspension force winding; the rotor comprises a rotor structure body, a built-in permanent magnet and a surface-mounted permanent magnet, wherein a plurality of V-shaped permanent magnet grooves are formed in the rotor structure body, the built-in permanent magnets are embedded into the permanent magnet grooves, each surface-mounted permanent magnet is provided with a permanent magnet groove which is opposite to the surface-mounted permanent magnet, the surface-mounted permanent magnet is fixed on the outer circumference of the rotor structure body, the surface polarities of the surface-mounted permanent magnet and the surface-mounted permanent magnet corresponding to the built-in permanent magnet are different, the permanent magnet is connected in series on a magnetic circuit, the surface-mounted permanent magnet adopts a single magnetic pole structure, the built-in permanent magnet adopts a combined magnetic pole structure, the built-in permanent magnet magnetic pole comprises two rare earth permanent magnet magnetic poles and two ferrite permanent magnet magnetic poles, the two rare earth permanent magnet magnetic poles and the two ferrite permanent magnet magnetic poles are both in a strip shape, and one rare earth permanent magnet magnetic pole and one ferrite permanent magnet magnetic pole are embedded into each slope channel of the V-shaped permanent magnet mounting groove.
Preferably, the rare earth permanent magnet and the ferrite permanent magnet magnetic pole in the same slope channel are magnetized in parallel in the direction perpendicular to the slope channel, and the magnetizing directions are the same.
Preferably, the surface-mounted permanent magnet is of an arc-shaped magnetic pole structure, and the magnetizing direction is parallel magnetizing.
A surface-mounted-built-in type bearingless permanent magnet synchronous motor based on combined magnetic poles comprises a rotor and a stator, wherein the rotor is arranged inside the stator, an air gap is reserved between the rotor and the stator, the stator comprises an iron core and a stator winding, a stator winding is arranged in a stator slot of the iron core of the stator, and the stator winding comprises a torque winding and a suspension force winding; the rotor comprises a rotor structure body, a built-in permanent magnet and a surface-mounted permanent magnet, wherein a plurality of V-shaped permanent magnet grooves are formed in the rotor structure body, the built-in permanent magnets are embedded into the permanent magnet grooves, each surface-mounted permanent magnet is provided with a permanent magnet groove which is opposite to the surface-mounted permanent magnet, the surface-mounted permanent magnet is fixed on the outer circumference of the rotor structure body, the surface polarities of the surface-mounted permanent magnet and the surface-mounted permanent magnet corresponding to the built-in permanent magnet are different, the permanent magnet is connected in series on a magnetic circuit, the built-in permanent magnet and the surface-mounted permanent magnet are both provided with a plurality of magnetic poles, each magnetic pole of the built-in permanent magnet comprises two rare earth permanent magnet magnetic poles and two ferrite permanent magnet magnetic poles, the two rare earth permanent magnet magnetic poles and the two ferrite permanent magnet magnetic poles are both in a strip shape, and one rare earth permanent magnet magnetic pole and one ferrite permanent magnet magnetic pole are embedded in each slope channel of the V-shaped permanent magnet mounting groove; two left and right end faces of the surface-mounted permanent magnet rare earth permanent magnetic pole are respectively provided with a ferrite permanent magnetic pole, and the rare earth permanent magnetic pole and the two ferrite permanent magnetic poles form a continuous annular magnetic pole structure.
Preferably, the rare earth permanent magnetic pole and the two ferrite permanent magnetic poles are magnetized in parallel, and the magnetizing directions are the same.
Preferably, the rare earth permanent magnet and the ferrite permanent magnet magnetic pole in the same slope channel are magnetized in parallel in the direction perpendicular to the slope channel, and the magnetizing directions are the same.
The invention has the beneficial effects that: the surface-mounted built-in type bearingless permanent magnet synchronous motor based on the combined magnetic pole has the advantages of simple structure, easy processing of the permanent magnet and small distortion rate of the air gap flux density waveform. In addition, the strong demagnetization resistance of the ferrite material reduces the demagnetization risk of the motor during operation, and improves the reliability of the motor.
Detailed Description
The technical scheme of the invention is further described in detail by the following specific embodiments in combination with the attached drawings:
example 1: as shown in fig. 2, 5 and 6, a surface-mounted-built-in type bearingless permanent magnet synchronous motor based on combined magnetic poles comprises a rotor and a stator, wherein the rotor is arranged inside the stator, a radial air gap is reserved between the rotor and the stator, the stator comprises a stator core 1 and a stator winding, the stator winding is arranged in a stator slot inside the stator core and comprises a torque winding 2 and a suspension force winding 3, the rotor comprises a plurality of rotor magnetic poles and a rotor core 4, the outer circle surface of the rotor core 4 is uniformly provided with a plurality of rotor magnetic poles 5 in a surface-mounted manner, a layer of V-shaped permanent magnet mounting groove is uniformly distributed in the rotor core along the circumferential direction, the V-shaped permanent magnet mounting groove extends along the axial direction, a V-shaped opening faces the stator, a single magnetic pole 6 is arranged in each V-shaped permanent magnet mounting groove, each surface-mounted permanent magnet is provided with a surface, the surface-mounted permanent magnet and the built-in permanent magnet have different corresponding surface polarities and are connected in series on a magnetic circuit.
The rotor surface-mounted magnetic pole comprises a rare earth permanent magnetic pole 5-1 and two ferrite permanent magnetic poles 5-2, the left end face and the right end face of the rare earth permanent magnetic pole 5-1 are respectively provided with one ferrite permanent magnetic pole 5-2, the rare earth permanent magnetic pole 5-1 and the two ferrite permanent magnetic poles 5-2 form a continuous circular arc magnetic pole structure, the magnetizing directions of the rare earth permanent magnetic pole 5-1 and the two ferrite permanent magnetic poles 5-2 are parallel magnetizing, and the magnetizing directions are the same.
The V-shaped permanent magnet in the rotor is a single magnetic pole 6 and is a long-strip rare earth permanent magnet, the rare earth permanent magnets in the same slope channel are magnetized in parallel in the direction perpendicular to the slope channel, and the magnetizing directions are the same.
The rotor surface is pasted with a combined magnetic pole of the permanent magnet, the arc length of the rare earth permanent magnetic pole is a, the arc length of the ferrite permanent magnetic pole is b/2, and the two meet the following conditions:
in the formula: c is the pole pitch of the rotor magnetic pole; br
2Is the residual magnetic density, Br, of the rare earth permanent magnetic pole at the working temperature
1The remanence density of the ferrite permanent magnetic pole at the working temperature; and satisfy Br
2> Br
1。
The sizes of the rare earth permanent magnetic pole 5-1 and the ferrite permanent magnetic pole 5-2 are reasonably proportioned according to the formula to generate an air gap magnetic field waveform with the best sine degree, so that the iron loss and the torque fluctuation are favorably reduced.
The ferrite permanent magnetic poles placed on the two sides of the rare earth permanent magnetic pole have strong demagnetization resistance, the coercive force of the ferrite permanent magnetic pole has a positive temperature coefficient, the demagnetization resistance can be further enhanced at high temperature, and the problem that the rare earth permanent magnetic material is easy to demagnetize at high temperature in practical application can be solved.
The idea of the embodiment is that aiming at the traditional surface-mounted built-in bearingless permanent magnet synchronous motor (as shown in figure 1), a ferrite permanent magnet material is used for replacing a part of rare earth permanent magnet material, and the ferrite is placed on two sides of the rare earth permanent magnet material. Because the remanence of the ferrite material is lower than that of the rare earth permanent magnet material, the air gap flux density waveform can be closer to a sine wave through combination, and the harmonic content of an air gap magnetic field is reduced, so that the stator iron loss, the torque fluctuation and the suspension force fluctuation caused by the magnetic field harmonic can be reduced. As can be seen from fig. 6, the air gap flux density waveform of the surface-mounted built-in bearingless permanent magnet synchronous motor based on the combined magnetic poles is more sinusoidal than that of the conventional surface-mounted built-in bearingless permanent magnet synchronous motor, so that the iron loss, the torque fluctuation and the levitation force fluctuation of the stator are reduced. In addition, the anti-demagnetization capability of the ferrite permanent magnet material is stronger than that of the rare earth permanent magnet material, the anti-demagnetization capability of the ferrite permanent magnet material is enhanced along with the rise of temperature, and the ferrite is placed on two sides of the rare earth permanent magnet material, so that the local demagnetization risk of the original rare earth permanent magnet material can be greatly reduced, and the running reliability of the motor is improved.
Example 2: as shown in fig. 3, 5 and 6, a surface-mounted-built-in type bearingless permanent magnet synchronous motor based on combined magnetic poles comprises a rotor and a stator, wherein the rotor is arranged inside the stator, a radial air gap is reserved between the rotor and the stator, the stator comprises a stator core 1 and a stator winding, the stator winding is arranged in a stator slot inside the stator core and comprises a torque winding 2 and a suspension force winding 3, the rotor comprises a plurality of rotor magnetic poles and a rotor core 4, the outer circle surface of the rotor core 4 is uniformly provided with single magnetic poles 5 in a surface-mounted manner, a layer of V-shaped permanent magnet installation slot is uniformly distributed in the rotor core along the circumferential direction, the V-shaped permanent magnet installation slot extends along the axial direction, a V-shaped opening faces the stator, a combined magnetic pole 6 is arranged in each V-shaped permanent magnet installation slot, each surface-mounted permanent magnet is provided with a surface facing, the surface-mounted permanent magnet and the built-in permanent magnet have different corresponding surface polarities and are connected in series on a magnetic circuit.
The V-shaped permanent magnet in the rotor is a combined magnetic pole and comprises two rare earth permanent magnet magnetic poles 5-3 and two ferrite permanent magnet magnetic poles 5-4, the two rare earth permanent magnet magnetic poles 5-3 and the two ferrite permanent magnet magnetic poles 5-4 are strip-shaped, 1 rare earth permanent magnet magnetic pole and 1 ferrite permanent magnet magnetic pole are embedded into each slope channel of the V-shaped permanent magnet mounting groove, the rare earth permanent magnet and the ferrite permanent magnet magnetic poles in the same slope channel are magnetized in parallel in the direction perpendicular to the slope channels, and the magnetizing directions are the same.
The rotor surface-mounted magnetic pole is a single magnetic pole 5 and has an arc magnetic pole structure, and the magnetizing direction is parallel magnetizing.
The built-in combined magnetic pole of rotor, in a slope passageway, the length of tombarthite permanent magnetism magnetic pole along the sloping direction is l/2, and the length of ferrite permanent magnetism magnetic pole along the sloping direction is m/2, the condition that the two satisfy:
in the formula: c is the pole pitch of the rotor magnetic pole; d is an included angle of two slope channels of the V-shaped permanent magnet mounting groove; br2Is the residual magnetic density, Br, of the rare earth permanent magnetic pole at the working temperature1The remanence density of the ferrite permanent magnetic pole at the working temperature; and satisfy Br2> Br1。
The sizes of the rare earth permanent magnetic pole 5-3 and the ferrite permanent magnetic pole 5-4 are reasonably proportioned according to the formula, so that an air gap magnetic field waveform with the best sine degree is generated, and the iron loss and the torque fluctuation are favorably reduced.
The ferrite permanent magnetic poles placed on the two sides of the rare earth permanent magnetic pole have strong demagnetization resistance, the coercive force of the ferrite permanent magnetic pole has a positive temperature coefficient, the demagnetization resistance can be further enhanced at high temperature, and the problem that the rare earth permanent magnetic material is easy to demagnetize at high temperature in practical application can be solved.
The conception of the embodiment is that aiming at the traditional surface-mounted built-in bearingless permanent magnet synchronous motor, a ferrite permanent magnet material is used for replacing a part of rare earth permanent magnet material, and the ferrite is placed on two sides of the rare earth permanent magnet material. Because the remanence of the ferrite material is lower than that of the rare earth permanent magnet material, the air gap flux density waveform can be closer to a sine wave through combination, and the harmonic content of an air gap magnetic field is reduced, so that the stator iron loss, the torque fluctuation and the suspension force fluctuation caused by the magnetic field harmonic can be reduced. As can be seen from fig. 6, the air gap flux density waveform of the surface-mounted built-in bearingless permanent magnet synchronous motor based on the combined magnetic poles is more sinusoidal than that of the conventional surface-mounted built-in bearingless permanent magnet synchronous motor, so that the iron loss, the torque fluctuation and the levitation force fluctuation of the stator are reduced. In addition, the anti-demagnetization capability of the ferrite permanent magnet material is stronger than that of the rare earth permanent magnet material, the anti-demagnetization capability of the ferrite permanent magnet material is enhanced along with the rise of temperature, and the ferrite is placed on two sides of the rare earth permanent magnet material, so that the local demagnetization risk of the original rare earth permanent magnet material can be greatly reduced, and the running reliability of the motor is improved.
Example 3: as shown in fig. 4, 5 and 6, a surface-mounted-built-in type bearingless permanent magnet synchronous motor based on combined magnetic poles comprises a rotor and a stator, wherein the rotor is arranged inside the stator, a radial air gap is reserved between the rotor and the stator, the stator comprises a stator core 1 and a stator winding, the stator winding is arranged in a stator slot inside the stator core and comprises a torque winding 2 and a suspension force winding 3, the rotor comprises a plurality of rotor magnetic poles and a rotor core 4, the combined magnetic poles 5 are uniformly arranged on the surface of the excircle of the rotor core 4 in a surface-mounted manner, a layer of V-shaped permanent magnet installation groove is uniformly distributed in the rotor core along the circumferential direction, the V-shaped permanent magnet installation groove extends along the axial direction, a V-shaped opening faces the stator, the combined magnetic pole 6 is arranged in each V-shaped permanent magnet installation groove, each surface-mounted permanent magnet is provided with a, the surface-mounted permanent magnet and the built-in permanent magnet have different corresponding surface polarities and are connected in series on a magnetic circuit.
The rotor surface-mounted magnetic pole comprises a rare earth permanent magnetic pole 5-1 and two ferrite permanent magnetic poles 5-2, the left end face and the right end face of the rare earth permanent magnetic pole 5-1 are respectively provided with one ferrite permanent magnetic pole 5-2, the rare earth permanent magnetic pole 5-1 and the two ferrite permanent magnetic poles 5-2 form a continuous circular arc magnetic pole structure, the magnetizing directions of the rare earth permanent magnetic pole 5-1 and the two ferrite permanent magnetic poles 5-2 are parallel magnetizing, and the magnetizing directions are the same.
The V-shaped permanent magnet in the rotor is a combined magnetic pole and comprises two rare earth permanent magnet magnetic poles 5-3 and two ferrite permanent magnet magnetic poles 5-4, the two rare earth permanent magnet magnetic poles 5-3 and the two ferrite permanent magnet magnetic poles 5-4 are strip-shaped, 1 rare earth permanent magnet magnetic pole and 1 ferrite permanent magnet magnetic pole are embedded into each slope channel of the V-shaped permanent magnet mounting groove, the rare earth permanent magnet and the ferrite permanent magnet magnetic poles in the same slope channel are magnetized in parallel in the direction perpendicular to the slope channels, and the magnetizing directions are the same.
The rotor surface is pasted with a combined magnetic pole of the permanent magnet, the arc length of the rare earth permanent magnetic pole is a, the arc length of the ferrite permanent magnetic pole is b/2, and the two meet the following conditions:
in the formula: c is the pole pitch of the rotor magnetic pole; br
2Is the residual magnetic density, Br, of the rare earth permanent magnetic pole at the working temperature
1The remanence density of the ferrite permanent magnetic pole at the working temperature; and satisfy Br
2> Br
1。
The combined magnetic pole of the permanent magnet is arranged in the rotor, in a slope channel, the length of the rare earth permanent magnetic pole along the slope direction is l/2, the length of the ferrite permanent magnetic pole along the slope direction is m/2, and the two satisfy the following conditions:
in the formula: c is the pole pitch of the rotor magnetic pole; d is an included angle of two slope channels of the V-shaped permanent magnet mounting groove; br
2Is the residual magnetic density, Br, of the rare earth permanent magnetic pole at the working temperature
1The remanence density of the ferrite permanent magnetic pole at the working temperature; and satisfy Br
2> Br
1。
The sizes of the rare earth permanent magnetic pole and the ferrite permanent magnetic pole are reasonably proportioned according to the formula to generate an air gap magnetic field waveform with the best sine degree, so that the iron loss and the torque fluctuation are favorably reduced.
The ferrite permanent magnetic poles placed on the two sides of the rare earth permanent magnetic pole have strong demagnetization resistance, the coercive force of the ferrite permanent magnetic pole has a positive temperature coefficient, the demagnetization resistance can be further enhanced at high temperature, and the problem that the rare earth permanent magnetic material is easy to demagnetize at high temperature in practical application can be solved.
The conception of the embodiment is that aiming at the traditional surface-mounted built-in bearingless permanent magnet synchronous motor, a ferrite permanent magnet material is used for replacing a part of rare earth permanent magnet material, and the ferrite is placed on two sides of the rare earth permanent magnet material. Because the remanence of the ferrite material is lower than that of the rare earth permanent magnet material, the air gap flux density waveform can be closer to a sine wave through combination, and the harmonic content of an air gap magnetic field is reduced, so that the stator iron loss, the torque fluctuation and the suspension force fluctuation caused by the magnetic field harmonic can be reduced. As can be seen from fig. 6, the air gap flux density waveform of the surface-mounted built-in bearingless permanent magnet synchronous motor based on the combined magnetic poles is more sinusoidal than that of the conventional surface-mounted built-in bearingless permanent magnet synchronous motor, so that the iron loss, the torque fluctuation and the levitation force fluctuation of the stator are reduced. In addition, the anti-demagnetization capability of the ferrite permanent magnet material is stronger than that of the rare earth permanent magnet material, the anti-demagnetization capability of the ferrite permanent magnet material is enhanced along with the rise of temperature, and the ferrite is placed on two sides of the rare earth permanent magnet material, so that the local demagnetization risk of the original rare earth permanent magnet material can be greatly reduced, and the running reliability of the motor is improved.
The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit of the invention as set forth in the claims.