CN213591306U

CN213591306U - CIP belt cleaning device is used to emulsion processing jar

Info

Publication number: CN213591306U
Application number: CN202022145138.4U
Authority: CN
Inventors: 宫靖昊; 张庆斌; 于玺; 周雪峰; 于英
Original assignee: Shandong Dezheng Dairy Co ltd
Current assignee: Shandong Dezheng Dairy Co ltd
Priority date: 2020-09-25
Filing date: 2020-09-25
Publication date: 2021-07-02
Anticipated expiration: 2030-09-25

Abstract

The utility model relates to a CIP belt cleaning device is used to emulsion processing jar, it includes the alkali jar, and the one end of alkali jar communicates in dense alkali jar, and the alkali jar embeds there is scraper blade system and is used for controlling the flexible telescopic system at scraper blade system, scraper blade system includes coaxial in the axis of alkali jar, is fixed in telescopic link, scraper blade and the power pack at axis length direction both ends, the axis rotates to be connected on the upper and lower diapire of alkali jar, the axis stretches out the diapire of alkali jar, the scraper blade is fixed in the telescopic link and keeps away from centraxonial one end, scraper blade adaptation in the inner wall of alkali jar, the power pack is including connecting in centraxonial gear motor. This application has the effect that improves alkali jar clearance.

Description

CIP belt cleaning device is used to emulsion processing jar

Technical Field

The application relates to the field of dairy products processing, especially relates to a CIP belt cleaning device is used to emulsion processing jar.

Background

In the manufacturing process of dairy products and drinks, due to the sanitary requirement, the CIP cleaning system is widely applied, when the CIP cleaning system is cleaned, no matter the three-step or five-step cleaning process is adopted, alkali washing is needed, alkali liquor continuously used for emulsion production is discharged and replaced once in 3 weeks, an alkali cylinder is cleaned by clean water after waste liquor is discharged every time, when black substances are found on the inner wall of the alkali cylinder, the alkali liquor needs to be cleaned by acid, and then the alkali liquor can be prepared after the alkali liquor is cleaned by the clean water.

In view of the above-mentioned related arts, the inventors believe that stubborn stains cannot be mostly cleaned of stubborn impurities in the alkali vat by chemical dissolution alone during the acid cleaning process, and the uncleaned alkali vat has a great adverse effect on the preparation and the like after the alkali liquor.

SUMMERY OF THE UTILITY MODEL

In order to further clean the alkali jar, this application provides a CIP belt cleaning device for emulsion processing jar.

The application provides a CIP belt cleaning device for emulsion processing jar adopts following technical scheme:

the CIP cleaning device for the emulsion processing tank comprises an alkali cylinder, wherein a scraper system and a telescopic system used for controlling the extension and retraction of the scraper system are arranged in the alkali cylinder, the scraper system comprises a center shaft which is coaxial with the alkali cylinder, telescopic rods fixed to two ends of the center shaft in the length direction, scrapers and power parts, the center shaft is rotatably connected to the upper bottom wall and the lower bottom wall of the alkali cylinder, the center shaft extends out of the alkali cylinder, the scrapers are fixed to one ends, far away from the center shaft, of the telescopic rods, the scrapers are adaptive to the inner wall of the alkali cylinder, and the power parts comprise speed reduction.

Through adopting above-mentioned technical scheme, gear motor drives the axis rotation, and the scraper blade passes through the telescopic link to be connected in the axis, and the scraper blade can strike off healthy lateral wall along with the axis, reaches the effect that the stubborn strong spot of physics washing, also can stir the further washing that reaches the alkali jar simultaneously to the cleaner in the alkali jar.

Optionally, the telescopic system includes an extension spring, the telescopic rod includes a first rod and a second rod, one end of the first rod is fixed on the middle shaft, a sliding hole which is concentric with the second rod is formed in the other end of the first rod, the second rod is connected to the first rod in a sliding manner, the sliding direction is coaxial with the first rod, the extension spring is arranged in the sliding hole, and two ends of the extension spring are fixed on the first rod and the second rod respectively.

Through adopting above-mentioned technical scheme, telescopic machanism is used for carrying out the tractive to the scraper blade, and the scraper blade receives the effect of centrifugal force and moves towards alkali jar in the cleaning process, is close to alkali jar wall in order to do the cleaning action, and after the washing is accomplished, the jar wall is kept away from to the scraper blade, does not have the gap between scraper blade and the alkali jar wall this moment, reduces the stubborn dirt and adheres to between jar wall and scraper blade, weakens the cleaning result.

Centrifugal blocks are fixed on the scraping plates and are respectively distributed at trisection points in the length direction of the scraping plates.

Through adopting above-mentioned technical scheme, in order to strengthen the effect that the scraper blade is close to alkali cylinder jar wall, can increase the centrifugal force of scraper blade at the centrifugal piece that the scraper blade is fixed on the scraper blade to the reinforcing scraper blade is close to alkali cylinder jar wall.

Optionally, a limiting mechanism is arranged on the second rod, the limiting mechanism includes a limiting rope, one end of the limiting rope is fixed on the second rod, the other end of the limiting rope is fixed on the middle shaft, and the length of the limiting rope is equal to the distance between the scraper and the middle shaft.

By adopting the technical scheme, the scraper plate needs to be limited in the cleaning process, otherwise, the scraper plate can collide with the cylinder wall of the alkali cylinder, the stability of the alkali cylinder is influenced, the length of the limiting rope is the distance between the scraper plate and the middle shaft, the maximum movement amount of the scraper plate is limited, and the collision of the scraper plate is reduced.

Optionally, a cross bar is arranged on the middle shaft, the cross bar is perpendicular to a plane where the telescopic rod and the middle shaft are located, two ends of the cross bar extend out of the middle shaft and are respectively fixed with a reinforcing rib, one end of each reinforcing rib is fixed on the cross bar, the other end of each reinforcing rib is fixed with a sleeve, the sleeve is concentric with the middle shaft and is located on the second rod, and the sleeve is sleeved on the second rod.

Through adopting above-mentioned technical scheme, strike off the work at the scraper blade, can rub with the wall, the connectivity between the first pole of connection that slides this moment and the second pole is less than integral, need support the scraper blade, otherwise will cause rocking of scraper blade, and the strengthening rib and the sleeve that consequently set up can carry on spacingly to the second pole, reduce the rotation in-process, and the scraper blade rocks along what the rotation orbit took place.

Optionally, a reinforcing rod is arranged on the second rod, the reinforcing rod is arranged in an inclined manner, one end of the reinforcing rod is fixed on the second rod, and when the scraper abuts against the inner wall of the alkali cylinder, the reinforcing rod abuts against the inner wall of the alkali cylinder.

Through adopting above-mentioned technical scheme, the reinforcing bar on the second pole can further increase the stability of scraper blade, and the reinforcing bar will be butt in alkali jar inner wall gradually when being close to alkali jar inner wall removal along with the second pole to accomplish the multiple spot contact of second pole and alkali jar inner wall, thereby strengthen the stability ability of second pole.

Optionally, one end of the reinforcing rod, which is far away from the central axis, is rotatably connected with a ball, and when the scraper abuts against the inner wall of the alkali cylinder, the ball abuts against the inner wall of the alkali cylinder.

Through adopting above-mentioned technical scheme, in order to reduce the frictional force of second pole and alkali jar inner wall, the ball of keeping away from the one end fixed of axis at the second pole converts sliding friction into rolling friction.

Optionally, two surfaces of the scraper parallel to the central axis of the second rod are smoothly arranged.

By adopting the technical scheme, after stubborn stains are cleaned, the probability that the stains are attached to the scraper can be reduced by the smooth scraper, and the alkali cylinder flowing out of the scraper along with the cleaning agent is increased.

In summary, the present application includes at least one of the following beneficial technical effects: this application washs the inner wall of alkali jar through setting up the scraper blade subassembly, and to stubborn strong spot through the physical clearance, apply external force and carry out the breakage, combine together with chemical cleaning again, the cleaning performance is better.

Drawings

Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.

Fig. 2 is a partial cross-sectional view of an embodiment of the present application.

Fig. 3 is a schematic partial explosion diagram of an embodiment of the present application.

Description of reference numerals: 1. an alkali jar; 2. a squeegee system; 21. a middle shaft; 211. a cross bar; 212. reinforcing ribs; 213. a sleeve; 22. a telescopic rod; 221. a first lever; 222. a second lever; 223. a sliding hole; 224. a ball bearing; 225. a reinforcing bar; 23. a squeegee; 231. a centrifugal block; 24. a power component; 241. a reduction motor; 3. a telescoping system; 31. an extension spring; 4. a limiting mechanism; 41. a limiting rope.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses CIP belt cleaning device is used to emulsion processing jar. Referring to fig. 1 and 2, the CIP cleaning apparatus for an emulsion processing tank includes an alkali cylinder 1, a scraper system 2 and a telescopic system 3 are disposed in the alkali cylinder 1, the scraper system 2 includes a central shaft 21, the central shaft 21 is coaxial with the alkali cylinder 1 and is rotatably connected to upper and lower bottom walls of the alkali cylinder 1, the central shaft 21 extends out of the alkali cylinder 1 and has one end, and one end of the central shaft 21 is connected to a power component 24, which may be a speed reduction motor 241; the two ends of the middle shaft 21 are respectively fixed with a telescopic rod 22 vertical to the middle shaft, the ends of the two telescopic rods 22 far away from the middle shaft 21 are simultaneously fixed with a scraper 23, and the scraper 23 is adapted to the inner wall of the alkali cylinder 1.

Gear motor 241 drives axis 21 and rotates to drive scraper blade 23 on telescopic link 22 and the telescopic link 22 and rotate, the rotation center is axis 21's the central axis, and scraper blade 23 strikes off the inner wall of alkali jar 1, and physical cleaning and chemical cleaning go on simultaneously, and the probability that the obstinate strong spot on alkali jar 1 remains on the jar wall will reduce greatly.

The two side surfaces of the scraper 23 in the width direction are smoothly arranged, the probability that stubborn stains scraped off are adhered to the scraper 23 is reduced, and more stains flow out of the alkali cylinder 1 along with the cleaning agent.

Referring to fig. 2 and 3, the telescopic rod 22 includes a first rod 221 and a second rod 222 which are coaxial, one end of the first rod 221 is fixed on the telescopic rod 22, a sliding hole 223 adapted to the second rod 222 is formed in an end surface of the other end of the first rod 221, the second rod 222 is connected to the first rod 221 in a sliding manner through the sliding hole 223, a telescopic system is arranged on one opposite side of the first rod 221 and the second rod 222, the telescopic system includes a tension spring 31, two ends of the tension spring 31 are respectively fixed on opposite and sliding surfaces of the first rod 221 and the second rod 222, and the tension spring 31 is arranged in the sliding hole 223.

The second rod 222 is provided with a limiting mechanism 4, the limiting mechanism comprises a limiting rope 41, the limiting rope 41 can be made of soft PVC (polyvinyl chloride) material, the length of the limiting rope 41 is equal to the distance between the scraper 23 and the middle shaft 21, two ends of the limiting rope 41 are respectively fixed on the second rod 222 and the middle shaft 21, the limiting rope 41 can limit the distance between the second rod 222 and the scraper 23 on the second rod 222 in the telescopic process of the telescopic rod 22, and the collision between the scraper 23 and the cylinder wall of the alkali cylinder 1 can be reduced.

In order to increase the centrifugal force of the scraper 23 during the movement of the scraper 23 to the cylinder wall of the alkali cylinder 1, thereby reducing the movement of the scraper 23 toward the central axis 21 due to stubborn dirt and increasing the cleaning effect, a plurality of centrifugal blocks 231 are fixed on the scraper 23, and the centrifugal blocks 231 are fixed at the trisection points in the length direction of the scraper 23.

In the cleaning process, in order to reduce relative shaking of the second rod 222 and the first rod 221, a reinforcing rib 212 is arranged, a cross rod 211 parallel to a radial plane of the alkali cylinder 1 is fixed on the middle shaft 21, the cross rod 211 protrudes out of the middle shaft 21, one end of the reinforcing rib 212 is fixed at the end of the cross rod 211, the other end of the reinforcing rib is fixed with a sleeve 213, the sleeve 213 is sleeved on the second rod 222, when the second rod 222 shakes relatively, the sleeve 213 is indirectly fixed on the middle shaft 21, and the sleeve 213 is simultaneously sleeved on the second rod 222 to support the second rod 222 to a certain extent.

In order to further enhance the stability of the second rod 222, a reinforcing rod 225 is fixed to the second rod, the reinforcing rod 225 is disposed in an inclined manner, one end of the reinforcing rod 225 is fixed to the second rod 222, and a ball 224 is fixed to the other end of the reinforcing rod 225, when the center shaft 21 rotates, the ball 224 moves toward the cylinder wall of the alkali cylinder 1 as the second rod 222 receives centrifugal force, and when the scraper 23 abuts against the inner wall of the alkali cylinder 1, the ball 224 also abuts against the inner wall of the alkali cylinder 1.

The implementation principle of CIP belt cleaning device for emulsion processing jar of the embodiment of this application is:

1. the gear motor 241 drives the middle shaft 21 to rotate around the central axis of the middle shaft 21, and simultaneously the middle shaft 21 drives the telescopic rod 22 fixed on the middle shaft and the scraper 23 indirectly fixed on the middle shaft to rotate;

2. the scraper 23 and the centrifugal block 231 thereon will drive the second rod 222 to slide relative to the first rod 221, and at this time, the second rod 222 will move toward the inner wall of the alkali cylinder 1;

3. after the cleaning is finished, the speed reducing motor 241 is stopped, the middle shaft 21 stops rotating, at the moment, the extension spring 31 drives the scraper 23 to move towards the middle shaft 21, and after a while, the tough stains are waited to flow out along with the cleaning agent.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a CIP belt cleaning device is used to emulsion processing jar which characterized in that: the alkali cylinder comprises an alkali cylinder (1), wherein a scraper system (2) and a telescopic system (3) used for controlling the scraper system (2) to stretch are arranged in the alkali cylinder (1), the scraper system (2) comprises a middle shaft (21) coaxial with the alkali cylinder (1), telescopic rods (22) fixed at two ends of the middle shaft (21) in the length direction, scrapers (23) and power parts (24), the middle shaft (21) is rotatably connected to the upper and lower bottom walls of the alkali cylinder (1), the middle shaft (21) extends out of the alkali cylinder (1), the scrapers (23) are fixed at one ends, far away from the middle shaft (21), of the telescopic rods (22), the scrapers (23) are adapted to the inner wall of the alkali cylinder (1), and the power parts (24) comprise speed reducing motors (241) connected to the middle shaft (21).

2. The CIP cleaning apparatus for an emulsion processing tank according to claim 1, characterized in that: centrifugal blocks (231) are fixed on the scraper (23), and the centrifugal blocks (231) are respectively distributed at trisection points in the length direction of the scraper (23).

3. A CIP cleaning apparatus for an emulsion processing tank according to claim 2, characterized in that: the two surfaces of the scraper (23) parallel to the central axis of the second rod (222) are smoothly arranged.

4. The CIP cleaning apparatus for an emulsion processing tank according to claim 1, characterized in that: the telescopic system (3) comprises an extension spring (31), the telescopic rod (22) comprises a first rod (221) and a second rod (222), one end of the first rod (221) is fixed on the middle shaft (21), a sliding hole (223) concentric with the second rod (222) is formed in the other end of the first rod, the second rod (222) is connected to the first rod (221) in a sliding mode, the sliding direction is coaxial with the first rod (221), the extension spring (31) is arranged in the sliding hole (223), and two ends of the extension spring (31) are fixed on the first rod (221) and the second rod (222) respectively.

5. A CIP cleaning device for an emulsion processing tank according to claim 4, characterized in that: the second rod (222) is provided with a limiting mechanism (4), the limiting mechanism (4) comprises a limiting rope (41), one end of the limiting rope (41) is fixed on the second rod (222), the other end of the limiting rope is fixed on the middle shaft (21), and the length of the limiting rope (41) is equal to the distance between the scraper (23) and the middle shaft (21).

6. A CIP cleaning device for an emulsion processing tank according to claim 5, characterized in that: the middle shaft (21) is provided with a cross rod (211), the cross rod (211) is perpendicular to the plane where the telescopic rod (22) and the middle shaft (21) are located, two ends of the cross rod (211) extend out of the middle shaft (21) and are respectively fixed with a reinforcing rib (212), one end of each reinforcing rib (212) is fixed on the cross rod (211), the other end of each reinforcing rib is fixed with a sleeve (213), the sleeves (213) are located on the second rod (222) together with the middle shaft, and the second rod (222) is sleeved with the sleeves (213).

7. A CIP cleaning device for an emulsion processing tank according to claim 6, characterized in that: the second rod (222) is provided with a reinforcing rod (225), the reinforcing rod (225) is obliquely arranged, one end of the reinforcing rod (225) is fixed on the second rod (222), and when the scraper (23) is abutted against the inner wall of the alkali cylinder (1), the reinforcing rod (225) is abutted against the inner wall of the alkali cylinder (1).

8. A CIP cleaning device for an emulsion processing tank according to claim 7, characterized in that: and a ball (224) is rotatably connected to one end of the reinforcing rod (225) far away from the middle shaft (21), and when the scraper (23) is abutted against the inner wall of the alkali cylinder (1), the ball (224) is abutted against the inner wall of the alkali cylinder (1).