CN213583493U - Vertical winding machine for smoothing reactor - Google Patents
Vertical winding machine for smoothing reactor Download PDFInfo
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- CN213583493U CN213583493U CN202023279911.2U CN202023279911U CN213583493U CN 213583493 U CN213583493 U CN 213583493U CN 202023279911 U CN202023279911 U CN 202023279911U CN 213583493 U CN213583493 U CN 213583493U
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Abstract
The utility model discloses a vertical winding machine for a smoothing reactor, which comprises a horizontal machine body, wherein a three-jaw chuck is arranged on the horizontal machine body, and a T-shaped workbench is arranged on a horizontal machine body; the wire arranging device is characterized in that a tailstock with a tip is slidably mounted on the T-shaped workbench, two linear guide rails arranged in parallel are mounted on a horizontal workbench of the horizontal machine body along the transverse direction, a wire arranging assembly is slidably mounted on the linear guide rails and comprises two linear slide blocks matched with the linear guide rails, and the lower surface of the wire arranging support body is connected with a driving motor through a lead screw nut pair; the screw rod nut pair is connected with a driving motor; the upper surface of the flat cable support body is provided with a wire pressing mechanism; the flat copper wire support body is provided with a horizontal bearing plate which moves transversely along the wire inlet direction of the flat copper wire; and the horizontal bearing plate is sequentially provided with a wire inlet guide mechanism and a wire inlet centralizing mechanism in the wire inlet direction of the flat copper wire. The utility model has the advantages of automatic winding displacement, alignment function, improvement of winding quality and the like.
Description
Technical Field
The utility model belongs to the technical field of the production of smoothing reactor, especially, relate to a smoothing reactor is with vertical coiling machine.
Background
At present, most of traditional reactors are E-shaped iron cores or square iron cores, copper flat wires are wound on the E-shaped iron cores or the square iron cores, in order to guarantee winding convenience, the wide faces of the traditional copper flat wires are in close contact with the iron cores, meanwhile, in order to prevent short circuit between turns of the wires, insulating materials are wrapped outside the copper flat wires, therefore, the long-term practice link discovers that the reactors of the traditional structure have the defects of poor heat dissipation performance, low efficiency and large size, and the reactors of the prior art are vertically wound reactors.
The reactor comprises a reactor frame, an iron core fixed on the reactor frame, a winding frame sleeved on the outer wall of the iron core, and a coil wound on the winding frame, wherein the coil is a vertically wound coil, a copper flat wire and a lead terminal connected with the copper flat wire; the vertical winding coil is formed by winding a single enameled copper (aluminum) flat wire through vertical winding forming equipment. The existing vertical winding forming equipment mainly comprises a driving winding die for rotating, winding of flat cables is carried out manually, a plurality of persons are needed to cooperate to complete the winding process sometimes, a hammer is needed to beat the flat cables, the winding is guaranteed to be tightly attached to each other, time and labor are wasted, the tightness of wound coils is inconsistent, and the quality is not guaranteed.
Therefore, the utility model provides a can realize automatic winding displacement, have the flat wave reactor of alignment function and use vertical coiling machine.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides a can realize automatic winding displacement, have the alignment function, improve the flat wave reactor of coiling quality and use vertical coiling machine.
The utility model is realized in such a way that the vertical winding machine for the flat wave reactor comprises a horizontal machine body, wherein a three-jaw chuck is arranged on the horizontal machine body, and a T-shaped workbench is arranged on the horizontal machine body; the three-jaw chuck is characterized in that a tailstock is slidably mounted on the T-shaped workbench, and a tip which is positioned on the same axis with the three-jaw chuck is arranged on the tailstock; the rear sides of the tailstock and the three-jaw chuck are also provided with a horizontal workbench, two linear guide rails which are arranged in parallel are arranged on the horizontal workbench along the transverse direction, a wire arranging assembly is slidably arranged on the linear guide rails and comprises two linear sliders matched with the linear slide rails, a horizontal wire arranging support body is arranged on the upper surfaces of the two linear sliders, the lower surface of the wire arranging support body is connected with a driving motor through a lead screw nut pair, a lead screw of the lead screw nut pair is positioned between the two parallel linear slide rails, a bearing seat is arranged at the end close to the tailstock, and the lead screw is arranged in the bearing seat through a bearing; the other end of the lead screw is connected with a driving motor; the upper surface of the flat cable support body is provided with a wire pressing mechanism; the flat cable support body is provided with a horizontal bearing plate along the wire inlet direction of the flat copper wire, the lower surface of the horizontal bearing plate is provided with a transverse vertical plate close to the side of the front panel of the lathe bed, and a transverse linear guide rail pair is arranged between the front panels of the lathe bed of the transverse vertical plate; and the horizontal bearing plate is sequentially provided with a wire inlet guide mechanism and a wire inlet centralizing mechanism in the wire inlet direction of the flat copper wire.
Preferably, in the technical scheme, the wire pressing mechanism comprises two supporting vertical plates fixedly arranged on the upper surface of the wire arranging supporting body, the right upper parts of the supporting vertical plates are hinged with a rotary pressing arm through a pin shaft, the rotary pressing arm is hinged with a connector through a power connecting rod, the connector is connected with the end part of a piston rod of the air cylinder, a cylinder body of the air cylinder is arranged on an air cylinder seat, the air cylinder seat is fixedly connected with the two supporting vertical plates, connecting rods are hinged on the two sides of the supporting vertical plates, and the upper ends of the connecting rods are hinged on the outer side; the wire pressing mechanism is characterized in that a wire pressing component is mounted at the front end of the rotary pressing arm and comprises a wire pressing wheel, a groove with the width of the narrow face of a flat copper wire is formed in the wire pressing wheel, the wire pressing wheel is connected with a wire pressing plate through a supporting shaft, and the wire pressing plate is fixedly mounted on one side of the front end of the rotary pressing arm.
Above-mentioned technical scheme is preferred, is equipped with the gag lever post below the cylinder between two cylinder blocks.
Above-mentioned technical scheme is preferred, and the front end of rotatory pressure arm is equipped with the manual handle that compresses tightly.
Preferably, in the technical scheme, the incoming line guide mechanism comprises an incoming line guide seat connected with the horizontal bearing plate, a transverse moving slideway is arranged at the incoming line end of the incoming line guide seat, and two vertical straightening rollers are mounted in the transverse moving slideway; the wire inlet guide seat is provided with two horizontal limiting plates perpendicular to the horizontal bearing plate, the two horizontal limiting plates are symmetrically provided with vertical slideways, a horizontal limiting roller perpendicular to the vertical straightening roller is arranged between the two horizontal limiting plates, and the horizontal limiting roller is fixedly installed in the vertical slideways through a pin shaft.
Preferably, in the technical scheme, the incoming line righting mechanism comprises a righting base connected with the horizontal bearing plate, two oppositely-arranged guide grooves are formed in the upper surface of the righting base, and an incoming line slot for allowing a flat copper wire to pass through is formed between the two guide grooves; a push plate is arranged in one guide groove, the outer side of the push plate is connected with a pressing cylinder, a flexible wear-resistant pad is arranged on the inner side of the push plate, and the flexible wear-resistant pad is fixedly arranged in the other guide groove.
The utility model adopts the above technical scheme advantage that has: the utility model discloses a line ball mechanism guarantees that the flat copper line is in a perpendicular to wire frame die carrier all the time, guarantees effectual laminating between the adjacent flat copper line, can realize automatic winding displacement simultaneously, has improved winding efficiency greatly; in addition, the wire inlet guide mechanism arranged at the wire inlet end has the function of guiding and straightening, so that the levelness of the copper flat wire before winding is ensured; then, further conveying the flat copper wire through an incoming wire centralizing mechanism to ensure the flatness of the flat copper wire before winding; to sum up the utility model provides high coiling quality, reduced intensity of labour, improved production efficiency.
Drawings
FIG. 1 is a front view of a vertical winding machine for a smoothing reactor;
FIG. 2 is a rear view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a right side view of FIG. 1;
fig. 5 is a schematic perspective view of fig. 1.
In the figure, 1, a horizontal fuselage; 1-1, a T-shaped workbench; 1-2, tailstock; 1-3, a horizontal workbench; 1-4, linear guide rail; 2. a three-jaw chuck; 3. a flat cable assembly; 3-1, a linear slide block; 3-2, horizontal flat cable support body; 3-3, a screw-nut pair; 3-4, driving a motor; 3-5, bearing seats; 4. a wire pressing mechanism; 4-1, supporting a vertical plate; 4-2, rotating the pressing arm; 4-3, a power connecting rod; 4-4, a connector; 4-5, connecting rod; 4-6, a line pressing assembly; 4-60, a wire pressing wheel; 4-61, a groove; 4-62, a wire pressing plate; 4-7, a limiting rod; 4-8, manually pressing the handle; 5. a horizontal bearing plate; 5-1, transversely moving the vertical plate; 5-2, transversely moving the linear guide rail pair; 6. a wire inlet guide mechanism; 6-1, a wire inlet guide seat; 6-2, transversely moving the slide way; 6-3, vertical straightening rollers; 6-4, horizontal limiting plates; 6-5, vertical slideway; 6-6, horizontal limiting roller; 7. an incoming line righting mechanism; 7-1, righting the base; 7-2, a guide groove; 7-3, a wire inlet groove; 7-4, pushing a plate; 7-5, a compression cylinder; 7-6, a flexible wear-resistant pad; 8. a cylinder; 8-1, a piston rod; 8-2, a cylinder block; 9. and (5) winding the wire mould.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 5, a vertical winding machine for a smoothing reactor comprises a horizontal machine body 1, wherein a three-jaw chuck 2 is mounted on the horizontal machine body and used for clamping a smoothing reactor winding mold 9, and the clamping smoothing reactor winding mold is provided with a fastening bolt for fixing a winding wire frame; the horizontal lathe bed is provided with a T-shaped worktable 1-1; the T-shaped workbench is provided with a tailstock 1-2 in a sliding mode and used for ensuring the stability of the rotary motion of the winding die; the tailstock is provided with a tip 1-20 which is positioned on the same axis with the three-grab chuck; the rear sides of the tailstock and the three-jaw chuck are also provided with a horizontal workbench 1-3, two linear guide rails 1-4 which are arranged in parallel are arranged on the horizontal workbench along the transverse direction, a wire arranging assembly 3 is slidably arranged on the linear guide rails and comprises two linear slide blocks 3-1 matched with the linear slide rails, horizontal wire arranging support bodies 3-2 are arranged on the upper surfaces of the two linear slide blocks, the lower surfaces of the wire arranging support bodies are connected with a driving motor 3-4 through a lead screw nut pair 3-3, a lead screw of the lead screw nut pair is positioned between the two parallel linear slide rails, a bearing seat 3-5 is arranged at the end close to the tailstock, and the lead screw is arranged in the bearing seat through a bearing; the other end of the lead screw is connected with a driving motor; the upper surface of the flat cable support body is provided with a wire pressing mechanism 4; the flat cable support body is provided with a horizontal bearing plate 5 along the wire inlet direction of a flat copper wire, the lower surface of the horizontal bearing plate is provided with a traverse vertical plate 5-1 close to the side of the front panel of the lathe bed, and a traverse linear guide rail pair 5-2 is arranged between the front panels of the lathe bed of the traverse vertical plate; the wire inlet guide mechanism 6 and the wire inlet centralizing mechanism 7 are sequentially arranged on the horizontal bearing plate from the wire inlet direction of the flat copper wire, wherein the wire inlet guide mechanism not only has the function of guiding, but also has the function of straightening; the incoming line centralizing mechanism 7 ensures the flatness of the flat copper wire before winding in one step.
Preferably, the wire pressing mechanism 4 comprises two supporting vertical plates 4-1 fixedly arranged on the upper surface of a wire arranging support body 3-2, the right upper parts of the supporting vertical plates are hinged with a rotary pressing arm 4-2 through a pin shaft, the rotary pressing arm is hinged with a connector 4-4 through a power connecting rod 4-3, the connector is connected with the end part of a piston rod 8-1 of an air cylinder 8, the cylinder body of the air cylinder is arranged on an air cylinder seat 8-2, the air cylinder seat is fixedly connected with the two supporting vertical plates 4-1, connecting rods 4-5 are hinged on two sides of the supporting vertical plates, and the upper ends of the connecting rods are hinged on the outer side surfaces of the connector; the wire pressing component is characterized in that a wire pressing component 4-6 is mounted at the front end of the rotary pressing arm 4-2 and comprises a wire pressing wheel 4-60, a groove 4-61 with the width of a narrow face of a flat copper wire is formed in the wire pressing wheel, the wire pressing wheel is connected with a wire pressing plate 4-62 through a supporting shaft, and the wire pressing plate is fixedly mounted on one side of the front end of the rotary pressing arm. When the rotary pressing arm is used in practice, the rotary pressing arm rotates around the pin shaft through the stretching of the air cylinder, and then the downward movement and the upward lifting of the rotary pressing arm are realized.
According to the technical scheme, the limiting rods 4-7 are arranged below the air cylinder between the two air cylinder seats, so that the safety is ensured.
Preferably, the front end part of the rotary pressing arm is provided with a manual pressing handle 4-8 which can be used for initial manual debugging.
Preferably, in the technical scheme, the wire inlet guide mechanism 6 comprises a wire inlet guide seat 6-1 connected with the horizontal bearing plate, a transverse moving slideway 6-2 is arranged at a wire inlet end on the wire inlet guide seat, two vertical straightening rollers 6-3 are installed in the transverse moving slideway, and the vertical straightening rollers 6-3 can be adjusted in position and fastened in the transverse moving slideway so as to ensure a gap between the two vertical straightening rollers 6-3 and meet the requirements of straightening flat copper wires with different thicknesses; the wire inlet guide seat is provided with two horizontal limiting plates 6-4 perpendicular to the horizontal bearing plate, vertical slideways 6-5 are symmetrically arranged on the two horizontal limiting plates, a horizontal limiting roller 6-6 perpendicular to the vertical straightening roller is arranged between the two horizontal limiting plates, the horizontal limiting roller is fixedly installed in the vertical slideways 6-5 through a pin shaft, the horizontal limiting roller can be adjusted up and down along the vertical slideways, winding of flat copper wires with different widths is met, and the wire inlet angle can be changed by adjusting the positions of the horizontal limiting rollers on the vertical slideways.
Preferably, in the technical scheme, the wire inlet righting mechanism 7 comprises a righting base 7-1 connected with the horizontal bearing plate, two oppositely arranged guide grooves 7-2 are formed in the upper surface of the righting base, and a wire inlet groove 7-3 for allowing a flat copper wire to pass through is formed between the two guide grooves; a push plate 7-4 is arranged in one guide groove, the outer side of the push plate is connected with a pressing cylinder 7-5, a flexible wear-resistant pad 7-6 is arranged on the inner side of the push plate, and a flexible wear-resistant pad is fixedly arranged in the other guide groove.
The utility model discloses a line ball mechanism guarantees that the flat copper line is in a perpendicular to wire frame die carrier all the time, guarantees effectual laminating between the adjacent flat copper line, can realize automatic winding displacement simultaneously, has improved winding efficiency greatly; in addition, the wire inlet guide mechanism arranged at the wire inlet end has the function of guiding and straightening, so that the levelness of the copper flat wire before winding is ensured; then, further conveying the flat copper wire through an incoming wire centralizing mechanism to ensure the flatness of the flat copper wire before winding; to sum up the utility model provides high coiling quality, reduced intensity of labour, improved production efficiency.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. A vertical winding machine for a smoothing reactor comprises a horizontal machine body, wherein a three-jaw chuck is mounted on the horizontal machine body, and a T-shaped workbench is arranged on a horizontal machine body; the three-jaw chuck is characterized in that a tailstock is slidably mounted on the T-shaped workbench, and a tip which is positioned on the same axis with the three-jaw chuck is arranged on the tailstock; the rear sides of the tailstock and the three-jaw chuck are also provided with a horizontal workbench, two linear guide rails which are arranged in parallel are arranged on the horizontal workbench along the transverse direction, a wire arranging assembly is slidably arranged on the linear guide rails and comprises two linear sliders matched with the linear slide rails, a horizontal wire arranging support body is arranged on the upper surfaces of the two linear sliders, the lower surface of the wire arranging support body is connected with a driving motor through a lead screw nut pair, a lead screw of the lead screw nut pair is positioned between the two parallel linear slide rails, a bearing seat is arranged at the end close to the tailstock, and the lead screw is arranged in the bearing seat through a bearing; the other end of the lead screw is connected with a driving motor; the upper surface of the flat cable support body is provided with a wire pressing mechanism; the flat cable support body is provided with a horizontal bearing plate along the wire inlet direction of the flat copper wire, the lower surface of the horizontal bearing plate is provided with a transverse vertical plate close to the side of the front panel of the lathe bed, and a transverse linear guide rail pair is arranged between the front panels of the lathe bed of the transverse vertical plate; and the horizontal bearing plate is sequentially provided with a wire inlet guide mechanism and a wire inlet centralizing mechanism in the wire inlet direction of the flat copper wire.
2. The vertical winding machine for the smoothing reactor according to claim 1, wherein: the wire pressing mechanism comprises two supporting vertical plates fixedly arranged on the upper surface of the wire arranging supporting body, the upper right parts of the supporting vertical plates are hinged with a rotary pressing arm through a pin shaft, the rotary pressing arm is hinged with a connector through a power connecting rod, the connector is connected with the end part of a piston rod of a cylinder, the cylinder body of the cylinder is arranged on a cylinder seat, the cylinder seat is fixedly connected with the two supporting vertical plates, connecting rods are hinged on the two sides of the supporting vertical plates, and the upper ends of the connecting rods are hinged on the outer side surfaces of the connector; the wire pressing mechanism is characterized in that a wire pressing component is mounted at the front end of the rotary pressing arm and comprises a wire pressing wheel, a groove with the width of the narrow face of a flat copper wire is formed in the wire pressing wheel, the wire pressing wheel is connected with a wire pressing plate through a supporting shaft, and the wire pressing plate is fixedly mounted on one side of the front end of the rotary pressing arm.
3. The vertical winding machine for the smoothing reactor according to claim 2, characterized in that: a limiting rod is arranged below the cylinder between the two cylinder seats.
4. The vertical winding machine for the smoothing reactor according to claim 2, characterized in that: the front end part of the rotary pressing arm is provided with a manual pressing handle.
5. The vertical winding machine for the smoothing reactor according to claim 1, wherein: the incoming line guide mechanism comprises an incoming line guide seat connected with the horizontal bearing plate, a transverse moving slideway is arranged on the incoming line end of the incoming line guide seat, and two vertical straightening rollers are mounted in the transverse moving slideway; the wire inlet guide seat is provided with two horizontal limiting plates perpendicular to the horizontal bearing plate, the two horizontal limiting plates are symmetrically provided with vertical slideways, a horizontal limiting roller perpendicular to the vertical straightening roller is arranged between the two horizontal limiting plates, and the horizontal limiting roller is fixedly installed in the vertical slideways through a pin shaft.
6. The vertical winding machine for the smoothing reactor according to claim 1, wherein: the incoming line righting mechanism comprises a righting base connected with the horizontal bearing plate, two oppositely arranged guide grooves are formed in the upper surface of the righting base, and an incoming line groove for allowing a flat copper wire to pass through is formed between the two guide grooves; a push plate is arranged in one guide groove, the outer side of the push plate is connected with a pressing cylinder, a flexible wear-resistant pad is arranged on the inner side of the push plate, and the flexible wear-resistant pad is fixedly arranged in the other guide groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023279911.2U CN213583493U (en) | 2020-12-30 | 2020-12-30 | Vertical winding machine for smoothing reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023279911.2U CN213583493U (en) | 2020-12-30 | 2020-12-30 | Vertical winding machine for smoothing reactor |
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| Publication Number | Publication Date |
|---|---|
| CN213583493U true CN213583493U (en) | 2021-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023279911.2U Active CN213583493U (en) | 2020-12-30 | 2020-12-30 | Vertical winding machine for smoothing reactor |
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| CN (1) | CN213583493U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116798770A (en) * | 2023-08-25 | 2023-09-22 | 潍坊考伯自动化科技有限公司 | Automatic winding machine with straightening and guiding functions for flat wire |
-
2020
- 2020-12-30 CN CN202023279911.2U patent/CN213583493U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116798770A (en) * | 2023-08-25 | 2023-09-22 | 潍坊考伯自动化科技有限公司 | Automatic winding machine with straightening and guiding functions for flat wire |
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