CN213570870U - Automatic carding machine for spinning production - Google Patents

Abstract

The utility model discloses an automatic carding machine for spinning production, the on-line screen storage device comprises a base, the roof has been cup jointed to the top outer wall of base, and the top outer wall center department of roof installs the shell through the bolt, install the first mounting box that is left right structure distribution through the bolt on the front outer wall of shell respectively, second mounting box and third mounting box, and the shell is close to first mounting box, all install the roller of pressing cotton, doffer roller and tin forest respectively through the pivot on the inside wall of second mounting box and third mounting box, the shell is provided with power component on being close to one side outer wall of third mounting box. The utility model discloses a cotton roller of pressing who sets up, through the collocation use of driving roller, licker-in, tin forest, doffer roller and cotton roller, make the operator can process the cotton material, through the motor that sets up, when operator starter motor, the motor passes through, axostylus axostyle, first gear and first belt pulley drive the device and move.

Description

Automatic carding machine for spinning production

Technical Field

The utility model relates to an automatic carding machine technical field especially relates to an automatic carding machine for spinning production.

Background

The carding machine is used for processing cotton fibers and chemical fibers, belongs to textile machinery, and is characterized in that carding is an important process according to a spinning process flow, the former process of the carding machine is an opening and picking combination machine, and the latter process is a drawing frame (carding process flow) or a sliver lap machine (combing process flow).

When a common carding machine in the market feeds materials, the materials are accumulated in the device due to poor feeding effect, and cotton materials cannot be flattened, so that carding efficiency is influenced; in addition, the traditional carding machine is driven by a plurality of motors, so that the cost of the device is increased; when the device generates a certain vibration force during the operation process, the traditional device cannot perform the damping effect, and therefore, an automatic carding machine for spinning production needs to be designed to solve the above problems.

Disclosure of Invention

The utility model aims to solve the problems that the prior art has poor feeding effect, so that materials are accumulated in the device, and cotton materials cannot be flattened, thereby affecting the cotton carding efficiency; in addition, the traditional carding machine is driven by a plurality of motors, so that the cost of the device is increased; when the device generates certain vibration force in the operation process, the traditional device cannot have the damping effect, and the automatic carding machine for spinning production is provided.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an automatic carding machine for spinning production, includes the base, the top outer wall of base has cup jointed the roof, and the top outer wall center department of roof installs the shell through the bolt, all install respectively through the pivot on the inside wall that is left right structure distribution first mounting box, second mounting box and third mounting box on the front outer wall of shell, and the shell is close to first mounting box, second mounting box and third mounting box and install cotton roller, doffer roller and tin forest respectively on the inside wall, the shell is provided with power component on being close to one side outer wall of third mounting box, and installs the fourth mounting box through the bolt on the outer wall that the shell is close to directly over the power component, install driving roller and licker-in respectively through the pivot on the inside wall that the shell is close to fourth mounting box and power component.

The key concept of the technical scheme is as follows: through the cotton pressing roller that sets up, through the collocation use of driving roller, licker-in, cylinder, doffer roller and cotton pressing roller, make the operator can process the cotton material, make the processing of cotton material more simple easy, make things convenient for operator's use.

Furthermore, curved partition plates are mounted on the inner walls, close to the top of the doffer roller and the cylinder, of the shell through bolts, and guide blocks are mounted on the inner walls, close to the bottom of the doffer roller, of the shell through bolts.

Further, power component includes the motor, the axostylus axostyle is installed through the shaft coupling to the output of motor, and the welding has first gear on the lateral wall of axostylus axostyle, the other end that the motor was kept away from to the axostylus axostyle is fixed connection with the licker-in, and the welding has first belt pulley on the one end lateral wall that the axostylus axostyle is close to the licker-in, be connected with the second belt pulley through bearing activity parallel key in the pivot that the driving roller is close to first belt pulley one side outer wall, and cup jointed the drive.

Furthermore, the inside of first mounting box has the worm that runs through to the power component inside through bearing movable mounting, and the welding has the conical gear who meshes mutually with first gear on the worm is close to the one end outer wall of first gear, the worm is located that the welding has first turbine layer, second turbine layer and third turbine layer respectively on the inside lateral wall of third mounting box, second mounting box and first mounting box, and the third turbine layer is opposite with second turbine layer screw thread.

Furthermore, a second gear is connected to the rotating shaft, close to the outer walls of one side of the first mounting box, the second mounting box and the third mounting box, of the cotton pressing roller, the doffer roller and the cylinder through a bearing movable flat key, and the second gear is meshed with the second turbine layer and the third turbine layer of the first turbine layer respectively.

Furthermore, the bottom inner wall of the top plate is provided with spacing mounting grooves which are distributed in a left-right structure at equal intervals, the bottom inner wall of each spacing mounting groove is welded with an inserting rod, and the bottom outer side wall of each inserting rod is sleeved with an inserting cylinder.

Furthermore, insert a section of thick bamboo welding on the top inner wall of base, and insert a section of thick bamboo and the inserted bar is located and cup jointed the stabilizing spring on the lateral wall between base and the roof.

The utility model has the advantages that:

1. through the cotton pressing roller that sets up, through the collocation use of driving roller, licker-in, cylinder, doffer roller and cotton pressing roller, make the operator can process the cotton material, make the processing of cotton material more simple easy, make things convenient for operator's use.

2. Through the motor that sets up, when the operator started the motor, the motor passes through, axostylus axostyle, first gear and first belt pulley drive the device and moves for the device operation more can use manpower resources and material resources sparingly, and a series of settings such as second belt pulley and worm make the device power component operation more perfect.

3. Through the inserted bar that sets up, when the device is in the operation and when producing vibrational force, the roof promotes the inserted bar and makes its inside at the inserted cylinder that utilizes stable spring sliding connection to increase the stability of the device, make the device safer.

Drawings

FIG. 1 is a schematic structural view of an automatic carding machine for spinning production according to the present invention;

FIG. 2 is a schematic structural view of a housing of an automatic carding machine for spinning production according to the present invention;

FIG. 3 is a schematic view of the structure of a transmission assembly of an automatic carding machine for spinning production according to the present invention;

FIG. 4 is a schematic view of the internal structure of the first, second and third mounting boxes of the automatic carding machine for spinning production according to the present invention;

fig. 5 is a schematic structural view of an insert rod and an insert cylinder of an automatic carding machine for spinning production according to the present invention.

In the figure: the device comprises a base 1, a top plate 2, a shell 3, a first mounting box 4, a second mounting box 5, a third mounting box 6, a cotton pressing roller 7, a doffer roller 8, a cylinder 9, a power assembly 10, a fourth mounting box 11, a transmission roller 12, a licker-in roller 13, a curved partition plate 14, a reversing block 15, a motor 16, a shaft rod 17, a first gear 18, a first belt pulley 19, a transmission belt 20, a second belt pulley 21, a bevel gear 22, a worm 23, a first turbine layer 24, a second turbine layer 25, a third turbine layer 26, a second gear 27, a limiting mounting groove 28, an insertion rod 29, an insertion barrel 30 and a stabilizing spring 31.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 5, an automatic carding machine for spinning production comprises a base 1, a top plate 2 is sleeved on the outer wall of the top of the base 1, a shell 3 is installed at the center of the outer wall of the top plate 2 through a bolt, a first mounting box 4, a second mounting box 5 and a third mounting box 6 which are distributed in a left-right structure are respectively installed on the outer wall of the front face of the shell 3 through bolts, a cotton pressing roller 7, a doffer roller 8 and a cylinder 9 are respectively installed on the inner side wall of the shell 3 close to the first mounting box 4, the second mounting box 5 and the third mounting box 6 through rotating shafts, a power assembly 10 is arranged on the outer wall of one side of the shell 3 close to the third mounting box 6, a fourth mounting box 11 is installed on the outer wall of the shell 3 close to the position above the power assembly 10 through bolts, a driving roller 12 and a licker-in roller 13 are respectively installed on the inner side wall of the shell 3 close to the fourth mounting box 11 and, when driving roller 12 was rotatory, can drive the material and fall into the surface of licker-in 13, licker-in 13's rotation has made things convenient for cylinder 9 to collect the material, and cylinder 9 utilizes the material on its characteristic drive licker-in 13 surface to make the material drop on the surface of doffer roller 8, and the setting of pressure cotton roller 7 has realized flattening the function to the processing of material.

As can be seen from the above description, the present invention has the following advantages: through the cotton pressing roller 7 that sets up, use through the collocation of driving roller 12, licker-in 13, cylinder 9, doffer roller 8 and cotton pressing roller 7, make the operator can carry out processing to the cotton material, make the processing of cotton material simpler easy, make things convenient for operator's use.

Furthermore, curved partition plates 14 are mounted on the inner walls, close to the top of the doffer roller 8 and the cylinder 9, of the shell 3 through bolts, guide blocks 15 are mounted on the inner walls, close to the bottom of the doffer roller 8, of the shell 3 through bolts, when the shell rotates to a certain angle, materials on the surface of the doffer roller 8 fall on the surfaces of the guide blocks 15, and finally the cotton pressing roller 7 flattens the materials, so that the material processing function is completed.

Further, the power assembly 10 includes an electric motor 16, the electric motor 16 being of type YB3-63-4

The output of motor 16 installs axostylus axostyle 17 through the shaft coupling, and the welding has first gear 18 on the lateral wall of axostylus axostyle 17, the other end that motor 16 was kept away from to axostylus axostyle 17 is fixed connection with licker-in 13, and the welding has first belt pulley 19 on the one end lateral wall that axostylus axostyle 17 is close to licker-in 13, there is second belt pulley 21 through bearing activity parallel key connection in the pivot of first belt pulley 19 one side outer wall of driving roller 12, and drive belt 20 has been cup jointed on the lateral wall of first belt pulley 19 and second belt pulley 21, when starting motor 16, motor 16 drives first belt pulley 19 of axostylus axostyle 17 and first gear 18 through the shaft coupling and rotates, thereby support for the device provides power, the manpower is saved, make the device move more effective safe drive belt 20 set up and.

Further, a worm 23 penetrating into the power assembly 10 is movably mounted inside the first mounting box 4 through a bearing, a bevel gear 22 meshed with the first gear 18 is welded on the outer wall of one end, close to the first gear 18, of the worm 23, a first turbine layer 24, a second turbine layer 25 and a third turbine layer 26 are respectively welded on the outer side wall of the worm 23 located inside the third mounting box 6, the second mounting box 5 and the first mounting box 4, the third turbine layer 26 is opposite to the second turbine layer 25 in thread, the arrangement of the first turbine layer 24, the second turbine layer 25 and the third turbine layer 26 provides great help for power transmission of the device, the power transmission is more effective, and the third threaded layer 26 of the opposite structure achieves the function of flattening materials.

Furthermore, a second gear 27 is connected to the rotating shafts of the outer walls of the cotton pressing roller 7, the doffer roller 8 and the cylinder 9 close to one side of the first mounting box 4, the second mounting box 5 and the third mounting box 6 through movable flat keys of bearings, the second gear 27 is respectively meshed with the first turbine layer 24, the second turbine layer 25 and the third turbine layer 26, when the first gear 18 rotates, the first gear 18 drives the second gear 27 to rotate through the worm 23, the first thread layer 24, the second thread layer 25 and the third thread layer 26, and the second gear 27 drives the cotton pressing roller 7, the doffer roller 8 and the cylinder 9 to rotate, so that the device can operate.

Further, set up the spacing mounting groove 28 that the equidistance is left right structure and distributes on the bottom inner wall of roof 2, and the welding has inserted bar 29 on the bottom inner wall of spacing mounting groove 28, has cup jointed on inserted bar 29's the bottom lateral wall and has inserted a section of thick bamboo 30, and the setting up of inserting a section of thick bamboo 30 and inserted bar 29 provides help for the device's shock-absorbing function, has solved because of some accidents that the vibrational force takes place, makes the device be fit for promoting and utilizing more.

Further, insert a section of thick bamboo 30 and weld on the top inner wall of base 1, and insert a section of thick bamboo 30 and peg 29 and be located and cup joint stabilizing spring 31 on the lateral wall between base 1 and roof 2, when roof 2 applyed pressure to stabilizing spring 31, stabilizing spring 31 can utilize the principle of spring to carry out the shock attenuation to the device to perfect the shock-absorbing function of the device.

By adopting the motor 16 arranged above, when an operator starts the motor 16, the motor 16 drives the device to move through the shaft lever 17, the first gear 18 and the first belt pulley 19, so that the device can save human resources and material resources when running, and the power assembly 10 of the device can be more perfect when the second belt pulley 21, the worm 23 and the like are arranged in a series; by providing the plunger 29, when the device is in operation and generates a vibration force, the top plate 2 pushes the plunger 29 to be slidably coupled inside the insertion cylinder 30 by the stabilizing spring 31, thereby increasing the stability of the device and making the device safer.

In the following, some preferred embodiments or application examples are listed to help those skilled in the art to better understand the technical content of the present invention and the technical contribution of the present invention to the prior art:

example 1

An automatic carding machine for spinning production comprises a base 1, a top plate 2 is sleeved on the outer wall of the top of the base 1, a shell 3 is installed at the center of the outer wall of the top plate 2 through a bolt, a first mounting box 4, a second mounting box 5 and a third mounting box 6 which are distributed in a left-right structure are installed on the outer wall of the front face of the shell 3 through bolts respectively, a cotton pressing roller 7, a doffer roller 8 and a cylinder 9 are installed on the inner side wall of the shell 3 close to the first mounting box 4, the second mounting box 5 and the third mounting box 6 through rotating shafts respectively, a power assembly 10 is arranged on the outer wall of one side of the shell 3 close to the third mounting box 6, a fourth mounting box 11 is installed on the outer wall of the shell 3 close to the position above the power assembly 10 through bolts, a transmission roller 12 and a licker-in roller 13 are installed on the inner side wall of the shell 3 close to the fourth mounting box 11 and the power assembly 10 through rotating shafts respectively, when driving roller 12 was rotatory, can drive the material and fall into the surface of licker-in 13, licker-in 13's rotation has made things convenient for cylinder 9 to collect the material, and cylinder 9 utilizes the material on its characteristic drive licker-in 13 surface to make the material drop on the surface of doffer roller 8, and the setting of pressure cotton roller 7 has realized flattening the function to the processing of material.

The inner walls of the tops of the shell 3, which are close to the doffer roller 8 and the cylinder 9, are provided with curved partition plates 14 through bolts, the inner walls of the bottoms of the shell 3, which are close to the doffer roller 8, are provided with guide blocks 15 through bolts, when the shell rotates to a certain angle, materials on the surfaces of the doffer roller 8 fall on the surfaces of the guide blocks 15, and finally the cotton pressing roller 7 flattens the materials, so that the processing function of the materials is improved; the power assembly 10 comprises a motor 16, the output end of the motor 16 is provided with a shaft rod 17 through a coupling, and the outer side wall of the shaft lever 17 is welded with a first gear 18, the other end of the shaft lever 17 far away from the motor 16 is fixedly connected with the licker-in 13, and the outer side wall of one end of the shaft lever 17 close to the licker-in 13 is welded with a first belt pulley 19, the rotating shaft of the outer wall of one side of the driving roller 12 close to the first belt pulley 19 is connected with a second belt pulley 21 through a bearing movable flat key, and the outer side walls of the first belt pulley 19 and the second belt pulley 21 are sleeved with a transmission belt 20, when the motor 16 is started, the motor 16 drives the shaft 17 to rotate through the coupling, the first belt pulley 19 and the first gear 18, thereby providing power support for the device, saving manpower, making the device more effective and safe in operation, providing help for the movement of the second belt pulley 21 of the transmission belt 20, and making the structure more perfect; a worm 23 penetrating into the power assembly 10 is movably mounted inside the first mounting box 4 through a bearing, a conical gear 22 meshed with the first gear 18 is welded on the outer wall of one end, close to the first gear 18, of the worm 23, a first turbine layer 24, a second turbine layer 25 and a third turbine layer 26 are respectively welded on the outer side walls of the worm 23, located inside the third mounting box 6, the second mounting box 5 and the first mounting box 4, the third turbine layer 26 is opposite to the second turbine layer 25 in thread, the first turbine layer 24, the second turbine layer 25 and the third turbine layer 26 are arranged to provide great help for power transmission of the device, the power transmission is more effective, and the third threaded layer 26 with an opposite structure achieves a flattening processing function of materials; a second gear 27 is connected to the rotating shafts of the outer walls of the cotton pressing roller 7, the doffer roller 8 and the cylinder 9, which are close to one side of the first mounting box 4, the second mounting box 5 and the third mounting box 6, through movable flat keys of bearings, the second gear 27 is respectively meshed with the first turbine layer 24, the second turbine layer 25 and the third turbine layer 26, when the first gear 18 rotates, the first gear 18 drives the second gear 27 to rotate through the worm 23, the first thread layer 24, the second thread layer 25 and the third thread layer 26, and the second gear 27 drives the cotton pressing roller 7, the doffer roller 8 and the cylinder 9 to rotate, so that the device can operate; the inner wall of the bottom of the top plate 2 is provided with limiting installation grooves 28 which are distributed in a left-right structure at equal intervals, the inner wall of the bottom of each limiting installation groove 28 is welded with an insertion rod 29, the outer side wall of the bottom of each insertion rod 29 is sleeved with an insertion cylinder 30, the insertion cylinders 30 and the insertion rods 29 are used for providing help for the damping function of the device, accidents caused by vibration force are solved, and the device is more suitable for popularization and utilization; insert a section of thick bamboo 30 and weld on the top inner wall of base 1, and insert a section of thick bamboo 30 and insert the pole 29 and be located and cup joint stabilizing spring 31 on the lateral wall between base 1 and roof 2, when roof 2 applyed pressure to stabilizing spring 31, stabilizing spring 31 can utilize the principle of spring to carry out the shock attenuation to the device to perfect the shock-absorbing function of the device.

The working principle is as follows: when an operator uses the device, firstly, the device is placed at a designated position, then the motor 16 is started, the motor 16 drives the first gear 18, the first belt pulley 19 and the licker-in roller 13 to rotate through the shaft rod 17, the first belt pulley 19 drives the second belt pulley 21 to rotate through the belt 20, the first belt pulley 21 drives the licker-in roller 12 to rotate, when the first gear 18 rotates, the first gear 18 drives the worm 23 to rotate through the bevel gear 22, the worm 23 drives the cotton pressing roller 7, the doffer roller 8 and the cylinder 9 to rotate through the first turbine layer 24, the second turbine layer 25, the third thread layer 26 and the second gear 27, when the operator throws cotton into the box, the material falls onto the outer surface of the licker-in roller 13 through the action of the driving roller 12, when the cylinder 7 rotates along, the cylinder 7 drives the cotton on the surface of the licker-in roller 13 to fall onto the surface of the cylinder 7 by using the characteristics of the cylinder, when the doffer roller 8 rotates clockwise, cotton on the surface of the cylinder 8 falls on the surface of the doffer roller 8, when the doffer roller rotates to a certain angle, the cotton on the surface of the doffer roller 8 falls on the surface of the guide block 15, finally, when the cotton pressing roller 7 rotates, the cotton pressing roller 7 crushes and moves the cotton on the surface of the lead block 15, and when the device moves and generates vibration force, the inserting rod 29 is connected inside the inserting cylinder 30 in a sliding mode under the action of the spring 31.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (7)

1. An automatic carding machine for spinning production comprises a base (1) and is characterized in that a top plate (2) is sleeved on the outer wall of the top of the base (1), a shell (3) is installed at the center of the outer wall of the top plate (2) through bolts, a first mounting box (4), a second mounting box (5) and a third mounting box (6) which are distributed in a left-right structure are installed on the outer wall of the front side of the shell (3) through bolts respectively, a cotton pressing roller (7), a doffer roller (8) and a cylinder (9) are installed on the inner side wall, close to the first mounting box (4), the second mounting box (5) and the third mounting box (6), of the shell (3) through a rotating shaft respectively, a power component (10) is arranged on the outer wall, close to the third mounting box (6), of the shell (3), and a fourth mounting box (11) is installed on the outer wall, close to the position right above the power component (10), through bolts, and the shell (3) is close to the inner side walls of the fourth mounting box (11) and the power assembly (10) and is provided with a driving roller (12) and a licker-in (13) through rotating shafts respectively.

2. An automatic carding machine for spinning production according to claim 1, characterised in that the top inner wall of the casing (3) close to the doffer roller (8) and cylinder (9) is bolted with a curved partition (14) and the bottom inner wall of the casing (3) close to the doffer roller (8) is bolted with a guide block (15).

3. The automatic carding machine for spinning production according to claim 1, wherein the power assembly (10) comprises a motor (16), the output end of the motor (16) is provided with a shaft rod (17) through a coupler, a first gear (18) is welded on the outer side wall of the shaft rod (17), the other end of the shaft rod (17) far away from the motor (16) is fixedly connected with the licker-in (13), a first belt pulley (19) is welded on the outer side wall of one end of the shaft rod (17) close to the licker-in (13), a second belt pulley (21) is connected on the rotating shaft of the transmission roller (12) close to the outer wall of one side of the first belt pulley (19) through a bearing movable flat key, and a transmission belt (20) is sleeved on the outer side walls of the first belt pulley (19) and the second belt pulley (21).

4. The automatic carding machine for spinning production according to claim 1, wherein a worm (23) penetrating into the power assembly (10) is movably mounted inside the first mounting box (4) through a bearing, a bevel gear (22) meshed with the first gear (18) is welded on the outer wall of one end, close to the first gear (18), of the worm (23), a first turbine layer (24), a second turbine layer (25) and a third turbine layer (26) are respectively welded on the outer side walls of the worm (23) located inside the third mounting box (6), the second mounting box (5) and the first mounting box (4), and the threads of the third turbine layer (26) are opposite to those of the second turbine layer (25).

5. The automatic carding machine for spinning production according to claim 1, wherein the rotating shafts of the cotton pressing roller (7), the doffer roller (8) and the cylinder (9) close to the outer walls of one side of the first mounting box (4), the second mounting box (5) and the third mounting box (6) are connected with a second gear (27) through a bearing movable flat key, and the second gear (27) is meshed with the first turbine layer (24), the second turbine layer (25) and the third turbine layer (26) respectively.

6. The automatic carding machine for spinning production according to claim 1, wherein the bottom inner wall of the top plate (2) is provided with limit mounting grooves (28) which are distributed in a left-right structure at equal intervals, the bottom inner wall of the limit mounting grooves (28) is welded with an insert rod (29), and the bottom outer side wall of the insert rod (29) is sleeved with an insert cylinder (30).

7. An automatic carding machine for spinning production according to claim 6, characterised in that the insert cylinder (30) is welded on the top inner wall of the base (1), and the outer side walls of the insert cylinder (30) and the insert rod (29) between the base (1) and the top plate (2) are sleeved with stabilizing springs (31).

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