CN213564430U - Automobile main carpet assembling machine - Google Patents
Automobile main carpet assembling machine Download PDFInfo
- Publication number
- CN213564430U CN213564430U CN202022342615.6U CN202022342615U CN213564430U CN 213564430 U CN213564430 U CN 213564430U CN 202022342615 U CN202022342615 U CN 202022342615U CN 213564430 U CN213564430 U CN 213564430U
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- Prior art keywords
- tire mold
- main carpet
- press
- adsorption
- carpet
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- 238000003466 welding Methods 0.000 claims abstract description 48
- 238000001179 sorption measurement Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 239000012528 membrane Substances 0.000 claims abstract description 16
- 230000006835 compression Effects 0.000 claims abstract description 5
- 238000007906 compression Methods 0.000 claims abstract description 5
- 238000002788 crimping Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000003754 machining Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000006872 improvement Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 231100000241 scar Toxicity 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
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Abstract
The utility model discloses an automobile main carpet assembling machine, which comprises a positioning tire mold frame, an adsorption press-fitting device and a welding press-fitting device, wherein the positioning tire mold frame is provided with a frame and a tire mold base arranged on the top side of the frame, the appearance of the tire mold base is matched with the appearance of a main carpet so as to be used for reversely buckling and lapping the main carpet, and the tire mold base is also provided with an accommodating groove for placing a foot hook support and an adsorption mechanism A capable of adsorbing and fixing a TPO membrane; the adsorption press-fitting device is provided with an adsorption mechanism B which can adsorb and fix the foot hook and is arranged beside the tire mold base, and the adsorption mechanism B can carry out press-fitting movement relative to the accommodating groove so as to drive the foot hook to fixedly connect with the foot hook support after penetrating through the main carpet; welding compression fittings has the high frequency welding board of arranging the child die holder side in, and the high frequency welding board can carry out the pressfitting motion by adsorption device A relatively to the realization will be in the same place main carpet and TPO membrane welding. The automobile main carpet assembling machine is high in running speed and automation degree, improves the processing efficiency and processing yield of products, and ensures the product quality.
Description
Technical Field
The utility model relates to an automotive interior spare processing equipment technical field specifically provides a car owner carpet kludge.
Background
In the processing technology of the automobile main carpet, the foot hook assembly needs to be assembled on the automobile main carpet, and the TPO membrane needs to be welded on the automobile main carpet.
In the existing processing process, manual assembly/welding is conventionally adopted for processing and production, so that time and labor are wasted, the processing efficiency is low, the assembly/welding quality is poor, bad phenomena that a foot hook assembly is not firmly fixed, a main carpet finished product has a welding scar and the like easily occur, and the finished product yield is low.
In view of this, the present invention is especially provided.
Disclosure of Invention
In order to overcome the defects, the utility model provides a car owner carpet kludge, its is rational in infrastructure, novel, and the functioning speed is fast, degree of automation is high, has improved the machining efficiency and the processing yield of product greatly, has ensured the product quality.
The utility model discloses a solve the technical scheme that its technical problem adopted and be: a car owner's carpet kludge, including locating the die carrier, adsorbing the press-fitting device and welding the press-fitting device, the said locating die carrier has stander and die holder positioned and set up on the top side of the said stander, the said die holder appearance matches with appearance of the main carpet, in order to support the main carpet to buckle and set up, and also there are accepting grooves for foot to collude support to place on the said die holder, and can adsorb the adsorption organization A which fixes TPO membrane; the adsorption press-fitting device is provided with an adsorption mechanism B capable of adsorbing and fixing the foot hook, and the adsorption mechanism B is arranged beside the tire die holder and can perform press-fitting movement relative to an accommodating groove on the tire die holder so as to drive the foot hook to press and penetrate through the main carpet and be fixedly connected with the foot hook support in a press-fitting manner; welding compression fittings has the high frequency welding board, the high frequency welding board also arrange in the side of child die holder to can be relative adsorption apparatus A on the child die holder carries out the pressfitting motion, links firmly main carpet and TPO membrane welding together in order to realize.
As a further improvement, the accommodating groove is a plurality of and a plurality of the accommodating groove is equally divided into a plurality of concave grooves arranged on the upper side surface of the tire mold base.
As a further improvement of the utility model, the upper side surface and the side vertical wall of the tire mold base are respectively provided with a concave containing groove, a support panel is hermetically covered on the notch of each containing groove, and each support panel is also respectively provided with a plurality of vent holes;
the adsorption mechanism A is provided with two vacuum generators which are respectively and correspondingly positioned and arranged in the two accommodating grooves.
As a further improvement of the present invention, the suction mechanism B has a mounting plate seat and a plurality of vacuum suction nozzles mounted on the mounting plate seat and used for sucking and fixing the foot hooks, the mounting plate seat is arranged above the tire mold seat together with the plurality of vacuum suction nozzles, and the plurality of vacuum suction nozzles are further respectively matched with the plurality of accommodating grooves in a one-to-one correspondence manner;
in addition, the mounting plate seat still together with a plurality of vacuum nozzle can be a plurality of relatively the accepting groove pushes down the shift positioning to it colludes the pressure and passes main carpet back, colludes the support crimping with a plurality of feet and links firmly together to drive a plurality of feet, and concrete implementation structure is: adsorb pressure equipment device still has portal frame and lift cylinder, the portal frame have two relative arrangement in the outer stand of location child die carrier coexistence side and one span connect in two crossbeam on the stand top, and simultaneously the crossbeam still arrange in the top of child die holder, the cylinder body of lift cylinder install in on the crossbeam of portal frame, telescopic motion about the piston rod of lift cylinder can carry out, just the piston rod bottom of lift cylinder still with mounting plate seat location is connected.
As a further improvement of the present invention, two high-frequency welding plates are respectively disposed beside the two support panels; and two the high frequency welding board still can be relative two respectively the supporting panel carries out the pressfitting motion, and concrete implementation structure does: the welding press-fit device is further provided with two driving cylinders, the two driving cylinders are arranged beside the two supporting panels through the chassis frame, piston rods of the driving cylinders can be close to or far away from the two supporting panels respectively, and the two high-frequency welding plates are connected with the piston rods of the two driving cylinders in a positioning mode.
The utility model has the advantages that: through structural innovation, the assembly machine integrates the process of installing the foot hook assembly on the main carpet and the process of welding the TPO membrane on the main carpet, and has the characteristics of high running speed, high automation degree and the like, so that the processing efficiency and the processing yield of products are greatly improved, and the product quality is effectively ensured. Secondly, when the assembling machine is used for processing, only one operator needs to carry out material discharging and taking operation, so that the labor intensity of the operator is reduced, and the production cost is effectively saved. When the assembling machine is used for machining, an operator does not need to contact with welding equipment, operation safety is greatly improved, and personal safety of the operator is ensured.
Drawings
Fig. 1 is a schematic perspective view of the car main carpet assembling machine of the present invention.
The following description is made with reference to the accompanying drawings:
1-positioning a tire mold frame; 10, a frame; 11-a mould base; 2-an adsorption press-mounting device; 20-adsorption means B; 200-mounting a plate base; 201-vacuum suction nozzle; 21, a portal frame; 22-lifting cylinder; 3-welding a pressing device; 30-high frequency welding the plate; and 31, driving the air cylinder.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and the present invention is not limited to the embodiments described in the present application.
It should be understood that the structures, ratios, sizes, etc. shown in the drawings attached to the present specification are only used for matching with the contents disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any modification of the structures, changes of the ratio relation or adjustment of the size should still fall within the scope covered by the technical contents disclosed in the present invention without affecting the function and the achievable purpose of the present invention. The terms "a" and "B" used herein are used for convenience of description and are not intended to limit the scope of the present invention, and the relative relationship between them may be changed or adjusted without substantial technical changes.
Example (b):
please refer to fig. 1, which is a schematic perspective view of an assembly machine for a main carpet of an automobile according to the present invention.
The utility model discloses a car owner's carpet kludge includes location child die carrier 1, adsorbs pressure equipment device 2 and welding compression fittings 3, location child die carrier 1 has frame 10 and fixes a position the child die holder 11 that sets up on the top side of frame 10, the appearance of child die holder 11 and main carpet appearance phase-match for main carpet back-off overlap put, and still be provided with on the child die holder 11 and supply the foot to collude the accepting groove that the support was placed and can adsorb the adsorption apparatus A of fixed TPO membrane (thermoplasticity polyolefin membrane); the adsorption press-fitting device 2 is provided with an adsorption mechanism B20 capable of adsorbing and fixing the foot hook, the adsorption mechanism B20 is arranged at the side of the tire mold base 11 and can perform press-fitting movement relative to the accommodating groove on the tire mold base 11 so as to drive the foot hook to press and penetrate through the main carpet and be fixedly connected with the foot hook support in a press-fitting manner; the welding pressing device 3 is provided with a high-frequency welding plate 30, the high-frequency welding plate 30 is also arranged at the side of the tire mold base 11 and can perform pressing movement relative to the adsorption mechanism A on the tire mold base 11 so as to realize the welding and the fixation of the main carpet and the TPO membrane.
In this embodiment, it is preferable that the receiving grooves are plural, and the plural receiving grooves are recessed on the upper side surface of the tire mold base 11. Supplementing: according to the design requirement of the product, the number of the foot hooks and the foot hook supports are four respectively and are uniformly distributed at the positions of the main driving seat and the auxiliary driving seat, so that the number of the accommodating grooves can be correspondingly four.
Preferably, the upper side surface and the side vertical wall of the tire mold base 11 are respectively provided with a concave containing groove, a support panel is hermetically covered on a notch of each containing groove, and each support panel is also respectively provided with a plurality of vent holes;
adsorption mechanism A has two vacuum generator, two place in the location that vacuum generator corresponds respectively two in the storage tank, promptly: through the work of the vacuum generator, negative pressure can be generated in the accommodating groove, and then the TPO membrane can be fixed on the support panel (the tire mold seat) in an adsorption manner through the vent hole.
Preferably, the suction mechanism B20 has a mounting plate 200 and a plurality of vacuum suction nozzles 201 mounted on the mounting plate 200 for sucking and fixing the foot hooks, the mounting plate 200 is disposed above the tire mold base 11 together with the plurality of vacuum suction nozzles 201, and the plurality of vacuum suction nozzles 201 are further respectively matched with the plurality of receiving slots in a one-to-one correspondence manner;
in addition, the mounting plate base 200 together with a plurality of the vacuum suction nozzles 201 can be pressed down and moved to be positioned relative to the plurality of accommodating grooves, so as to drive the plurality of feet to be pressed to penetrate through the main carpet and be fixedly connected with the plurality of feet to be pressed and connected, and the specific implementation structure is as follows: adsorb pressure equipment device 2 still has portal frame 21 and lift cylinder 22, portal frame 21 has two relative arrangement in 1 coexistence outside stand of location child die carrier and one span connect in two crossbeam on the stand top, and simultaneously the crossbeam still arrange in the top of child die holder 11, lift cylinder 22's cylinder body install in on portal frame 21's the crossbeam, telescopic motion about lift cylinder 22's piston rod can carry out, just lift cylinder 22's piston rod bottom still with mounting plate seat 200 location connection.
Further preferably, two high-frequency welding plates 30 are arranged beside the two support panels respectively; and two high frequency welding board 30 still can be relative two respectively the support panel carries out the pressfitting motion, and concrete implementation structure does: the welding and pressing device 3 further comprises two driving cylinders 31, the two driving cylinders 31 are arranged at the sides of the two supporting panels through a chassis frame, piston rods of the driving cylinders 31 can be close to or far away from the two supporting panels respectively and are located, and the high-frequency welding plates 30 are connected with the piston rods of the driving cylinders 31 in a locating mode.
In addition, the utility model also provides a processing method of car owner's carpet kludge specifically is:
firstly, an operator correspondingly adsorbs and fixes a plurality of foot hooks on a plurality of vacuum suction nozzles 201, correspondingly places a plurality of foot hook brackets in a plurality of accommodating grooves, adsorbs and fixes two TPO membranes on two supporting panels, then inversely buckles and overlaps a main carpet on the tire mold base 11, and tamps the main carpet with hands or tools to enable the main carpet to be attached to the TPO membranes;
secondly, the operator presses the control buttons A and B to respectively control the two driving cylinders 31 and the two high-frequency welding plates 30 to work, namely: the two driving cylinders 31 drive the two high-frequency welding plates 30 to move towards the two supporting panels in a close manner until the two high-frequency welding plates 30 are pressed on the two supporting panels, and then the two high-frequency welding plates 30 start to be welded and processed to weld and fixedly connect the main carpet with the TPO membrane; when the welding current reaches a set value, the two high-frequency welding plates 30 automatically stop welding, and meanwhile, the two driving cylinders 31 drive the two high-frequency welding plates 30 to move away from the two supporting panels and reset;
operating personnel presses down control button C to control two lift cylinder 22 work, realizes promptly: the piston rods of the two lifting cylinders 22 extend downwards to drive the mounting plate base 200 and the plurality of vacuum suction nozzles 201 to press and move together relative to the plurality of accommodating grooves, so that the plurality of pins are pressed and penetrate through the main carpet and are fixedly connected with the plurality of pin hook supports in a pressing mode; then, the two lifting cylinders 22 drive the mounting plate base 200 and the plurality of vacuum suction nozzles 201 to move upwards together for resetting;
and fourthly, after the processing is finished, the operator takes the product off the tire mold base 11.
To sum up, car owner carpet kludge pass through structural innovation, collude the process of unit mount on main carpet "and" the process that TPO membrane welded on main carpet "integration in an organic whole with" foot, and this kludge still has characteristics such as the functioning speed is fast, degree of automation height to improve the machining efficiency and the processing yield of product greatly, effectively ensured the product quality. In addition, when the assembling machine is used for machining, only one operator needs to perform material discharging and taking operation, so that the labor intensity of the operator is reduced, and the production cost is effectively saved. In addition, when the assembling machine is used for machining, an operator does not need to contact with welding equipment, operation safety is greatly improved, and personal safety of the operator is ensured.
The above description is only a preferred embodiment of the present invention, but not intended to limit the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be considered as within the protection scope of the present invention.
Claims (5)
1. An automobile main carpet assembling machine is characterized in that: the carpet backing-off device comprises a positioning tire mold frame (1), an adsorption press-fitting device (2) and a welding press-fitting device (3), wherein the positioning tire mold frame (1) is provided with a rack (10) and a tire mold seat (11) positioned and arranged on the top side of the rack (10), the appearance of the tire mold seat (11) is matched with the appearance of a main carpet so as to enable the main carpet to be placed in a back-off mode, and an accommodating groove for placing a foot hook support and an adsorption mechanism A capable of adsorbing and fixing a TPO membrane are further arranged on the tire mold seat (11); the adsorption press-fitting device (2) is provided with an adsorption mechanism B (20) capable of adsorbing and fixing the foot hook, the adsorption mechanism B (20) is arranged at the side of the tire mold base (11) and can perform press-fitting movement relative to an accommodating groove on the tire mold base (11) so as to drive the foot hook to press and penetrate through the main carpet and be fixedly connected with the foot hook support in a press-fitting manner; welding compression fittings (3) have high frequency welding board (30), high frequency welding board (30) also arrange in the side of child die holder (11), and can be relative adsorption apparatus A on child die holder (11) carries out the pressfitting motion to the realization links firmly together main carpet and TPO membrane welding.
2. The automotive main carpet assembling machine according to claim 1, wherein: the containing grooves are a plurality of and are respectively concavely arranged on the upper side surface of the tire mold base (11).
3. The automotive main carpet assembling machine according to claim 1, wherein: the upper side surface and the side vertical wall of the tire mold base (11) are respectively provided with a containing groove in a concave manner, a supporting panel is hermetically covered on a notch of each containing groove, and a plurality of vent holes are respectively arranged on each supporting panel;
the adsorption mechanism A is provided with two vacuum generators which are respectively and correspondingly positioned and arranged in the two accommodating grooves.
4. The automotive main carpet assembling machine according to claim 2, wherein: the adsorption mechanism B (20) is provided with a mounting plate seat (200) and a plurality of vacuum suction nozzles (201) which are arranged on the mounting plate seat (200) and used for adsorbing and fixing foot hooks, the mounting plate seat (200) and the plurality of vacuum suction nozzles (201) are arranged above the tire mold seat (11), and the plurality of vacuum suction nozzles (201) are respectively matched with the plurality of accommodating grooves in a one-to-one corresponding mode;
in addition, the mounting plate seat (200) is still together with a plurality of vacuum suction nozzle (201) can be relative a plurality of accepting groove pushes down the mobile location to drive a plurality of feet collude and press and pass main carpet after, collude the support crimping with a plurality of feet and link firmly together, and concrete implementation structure does: adsorb pressure equipment device (2) still has portal frame (21) and lift cylinder (22), portal frame (21) have two relative arrangement in location child die carrier (1) coexistence outside stand and one span connect in two crossbeam on the stand top, and simultaneously the crossbeam still arrange in the top of child die holder (11), the cylinder body of lift cylinder (22) install in on the crossbeam of portal frame (21), telescopic motion about the piston rod of lift cylinder (22) can carry out, just the piston rod bottom of lift cylinder (22) still with mounting plate seat (200) location is connected.
5. The automotive main carpet assembling machine according to claim 3, wherein: the two high-frequency welding plates (30) are respectively arranged at the sides of the two supporting panels; and two high frequency welding board (30) still can be relative two respectively the support panel carries out the pressfitting motion, and concrete implementation structure does: welding compression fittings (3) still have two and drive actuating cylinder (31), two drive actuating cylinder (31) arrange in two through the quick-witted case frame the side of supporting panel, and two the piston rod that drives actuating cylinder (31) still can be for two respectively the supporting panel is close to or is kept away from the mobile location, two high frequency welding board (30) respectively with two the piston rod location connection of driving actuating cylinder (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022342615.6U CN213564430U (en) | 2020-10-20 | 2020-10-20 | Automobile main carpet assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022342615.6U CN213564430U (en) | 2020-10-20 | 2020-10-20 | Automobile main carpet assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213564430U true CN213564430U (en) | 2021-06-29 |
Family
ID=76526146
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022342615.6U Expired - Fee Related CN213564430U (en) | 2020-10-20 | 2020-10-20 | Automobile main carpet assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213564430U (en) |
-
2020
- 2020-10-20 CN CN202022342615.6U patent/CN213564430U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210629 |