CN209240508U - A kind of automobile roof liner automatic assembling production line - Google Patents
A kind of automobile roof liner automatic assembling production line Download PDFInfo
- Publication number
- CN209240508U CN209240508U CN201821991332.0U CN201821991332U CN209240508U CN 209240508 U CN209240508 U CN 209240508U CN 201821991332 U CN201821991332 U CN 201821991332U CN 209240508 U CN209240508 U CN 209240508U
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- roof liner
- plate
- flange
- gluing
- cutting
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Abstract
The utility model discloses a kind of automobile roof liner automatic assembling production lines, it includes the gluing station set gradually along roof liner conveying direction, attachment group founds station, detonating fuse cutting work station, flange station and discharging detection station, roof liner is conveyed by automatic delivering mechanism automatically between each station, the gluing station includes gluing jig and gluing robot, it includes the vertical jig of group that the attachment group, which founds station, the vertical upper mold of group and Zu Li robot, the cutting work station includes cutting jig and cutting robot, the flange station includes flange jig, flange upper mold and flanging lower die, the discharging detection station includes detection jig.Above-mentioned automobile roof liner automatic assembling production line can be realized vertical automobile roof liner continuous automatic gluing after molding, attachment group, Cutting Blasting line and flange operation.Production efficiency is not only substantially increased, manpower is saved, reduces production cost；And product quality can reliably be guaranteed, equipment area occupied is small.
Description
Technical field
The utility model belongs to automobile roof liner processing technology, more particularly, to a kind of automobile roof liner automatic assembling production line.
Background technique
With the raising of automotive quality and the increase of function, automobile roof liner has been not only a simple decorative element.
It is integrated with more and more functions thereon, is mounted with that more and more attachmentes, corresponding production technology and equipments also become more next
It is more complicated.
It needs to use many such as roof liner cuttings currently, roof liner forms later rear process production, gluing, organize vertical, flange
A series of equipment.Existing each equipment be it is independent, operated by individual producers.By grasping after the completion of a process
Make personnel roof liner is transferred to next process personnel to produce by hand.This mode has the following disadvantages:
1) production efficiency is low, needs frequently to have enough to meet the need roof liner；
2) it needs operator more, wastes valuable human resources；
3) bad rate is higher, frequently by artificial converting equipment, inevitably causes to quality biggish
It influences；
4) it is big to occupy production site for production.
Utility model content
The purpose of this utility model is to provide a kind of automobile roof liner automatic assembling production lines, to solve vapour in the prior art
Roof lining attachment group is vertical to have low efficiency, low precision and waste of manpower.
For this purpose, the utility model uses following technical scheme:
A kind of automobile roof liner automatic assembling production line comprising be used for along what automobile roof liner conveying direction was set gradually in vapour
The gluing station of the automatic spraying and adhesive bonding glue of roof lining privileged site, for the attachment by attachment automatic adhesive to gluing position
Organize vertical station, the cutting work station for cutting out detonating fuse automatically, for the flange station of automobile roof liner day window position automatic flanging
With discharging detection station, roof liner is conveyed by automatic delivering mechanism automatically between each station, the gluing station includes that gluing is controlled
Tool and gluing robot, the attachment group found station and include the vertical jig of group, organize vertical upper mold and Zu Li robot, the cutting work station
It include flange jig, flange upper mold and flanging lower die, the discharging including cutting jig and cutting robot, the flange station
Detection station includes detection jig.
Particularly, the gluing jig includes gluing bracket and gluing collet, and the gluing collet is set in which can be removably mounted
On the gluing bracket, there are two the gluing robot settings and is juxtaposed on the not operation side of gluing jig, described to beat
Glue robot is equipped with glue rifle by gluing connecting rod, and one end of the gluing connecting rod is fixedly connected on the end of glue spraying robot
End executes on arm, and the other end is provided with connecting plate, and the glue rifle is fixed on the connecting plate, offers just on the connecting plate
Right angle or obtuse angle folder are formed in one end downward bending of the mounting groove of installation glue rifle attachment, and gluing connecting rod installation glue rifle
Angle, the mounting groove are U-typed open slot, are located at the front end of the connecting plate, the glue rifle attachment passes vertically through the peace
Tankage setting.
Particularly, described group of vertical jig includes group staking and organizes vertical collet, and described group of vertical collet is set in which can be removably mounted
On described group of staking, the Zu Li robot is set to the not operation side of described group of vertical jig, and described group of vertical upper mold includes mould
The bottom cooperation automobile roof liner skylight of frame, the mould bases is provided with a circle skylight frame clamp seat, and the two sides of the mould bases are symmetrical
It is provided with handrail clamp seat, the handrail clamp seat inclination arrangement is connected with compression cylinder thereon, and one end of the mould bases passes through
Lamp door clamp seat before connecting plate is provided with, the other end be provided with by connecting plate after along clamp seat, the end of the Zu Li robot
End executes arm and is connect by pressure-keeping mechanism with mould bases, and when assembling roof liner attachment on mould bases, described group is found robotically-driven mould bases
Bottom surface towards fore side.
Particularly, the cutting jig includes cutting support and cutting collet, and the cutting collet is set in which can be removably mounted
On the cutting support, the cutting robot is set to the not operation side of the cutting jig, and the cutting robot
The front end of end effector arm is provided with cutting connecting rod, and the tail of cutter is cooperated on the end or side of the cutting connecting rod
It holds and offers mounting groove, it is corresponding with the tail end of cutter in the mounting groove to offer fixation hole, when cutter assemble, tail end
It is first inserted into mounting groove, then cutter are fixed and clamped in mounting groove by fixing screws and briquetting, cutting connecting rod is installed
One end downward bending of cutter forms right angle or obtuse angle angle.
Particularly, the flange jig includes flange bracket and flange collet, and the flange collet is set in which can be removably mounted
On the flange bracket, the flange upper mold and flanging lower die are set on flange bracket, and the flange upper mold connects upper mold liter
Drop driving and the surface for being set to the flanging lower die, the flange upper mold include heating module, hot-die elevating mechanism, compress
Ring flat-plate and fixed plate, the upper mold lifting are drivingly connected fixed plate, and the compression ring flat-plate is fixed in fixed plate and is located at heating
The periphery of module, the frame structure that the heating module generally cooperates automobile roof liner flange heating region to be arranged, and its inner ring
For heating surface, the hot-die elevating mechanism driving heating module opposing fixed plate carries out elevating movement, in institute in the fixed plate
The periphery for stating heating module is fixed with several the first driving cylinders, and the driving end of each first driving cylinder, which is mounted on, to be located at
The plate between ring flat-plate and fixed plate is compressed, the first driving cylinder drives corresponding plate close to or far from flange upper mold
Center movement, the flanging lower die include former pushing mechanism, cooperate automobile roof liner skylight to offer at the center of the flange collet
Through-hole, the former pushing mechanism are set in the through-hole, and the former pushing mechanism includes pushing away baffle plate and pushing away mould, it is described push away mould by
Several push away module and surround, and each push away and are respectively connected with the second driving cylinder on the inside of module, and the second driving cylinder is installed on
It is described to push away on baffle plate, and the second driving cylinder drives the corresponding module that pushes away to transport close to or far from the center of flanging lower die
It is dynamic, it is described push away to be connected with driving on baffle plate and push away mould push away mould elevating mechanism with respect to collet progress elevating movement.
Particularly, the automatic delivering mechanism includes servo drive motor, conveyer belt, conveying fixture and elevating mechanism, institute
The two sides that conveyer belt is set to production line are stated, the servo drive motor is set to one end of production line, and conveyer belt passes through servo
Driving motor drives, and the two sides in each process of production line are correspondingly arranged a set of conveying fixture, two adjacent processes
Conveying fixture is connected by connecting rod, and the conveying fixture is fixed on conveyer belt, and the elevating mechanism connect drive with conveying fixture
Dynamic conveying fixture does lifting action.
Particularly, the heating module includes mounting plate and the heated mould tire for being set to mounting plate, and the heated mould tire is
The hollow square boss structure surrounded by several heat blocks, and the quadrangle of the heating film tire is provided with notch, passes through
Notch is respectively mounted in being provided through at least one heating tube, the quadrangle of the mounting plate in each edge of the heated mould tire
Have auxiliary heating plate, be provided with auxiliary heating tube in the auxiliary heating plate, and the auxiliary heating plate and notch two sides plus
The end of heat block is in close contact.
Particularly, the pressure-keeping mechanism includes guide plate, pressure maintaining cylinder and attachment base, and the bottom end of the attachment base is fixed on
On the end face of guide plate, the connection of the end effector arm of top and Zu Li robot, the pressure maintaining cylinder is installed on the guiding
On the bottom surface of plate, and it drives end to be connected on mould bases by floating junction, is provided between the guide plate and the mould bases
Several guide posts.
Particularly, the two sides of the production line are respectively and fixedly provided with linear guide, corresponding to being equipped with cunning in the conveying fixture
Block, the conveying fixture include bracket and elevating lever, and the bracket is fixedly connected on conveyer belt by connector, the lifting
Mechanism includes lifting cylinder and two guide rods positioned at lifting cylinder two sides, and the lifting cylinder is fixed on the bracket,
The both ends of the bracket are equipped with the guide cylinder with guide rod cooperation, the driving end of the lifting cylinder and two guide rods
It is all connected on elevating lever.
Particularly, the elevating lever uses aluminium alloy extrusions, offers mounting groove thereon, peace is fixed on the mounting groove
Loading board is fixed on the mounting plate supporting the locating piece of automobile roof liner, and the end face cooperation automobile roof liner of the locating piece should
The shape setting for locating bottom surface, is provided with limiting slot.
The beneficial effects of the utility model are that the automobile roof liner automatic assembling production line can be real compared with prior art
Show vertical automobile roof liner continuous automatic gluing after molding, attachment group, Cutting Blasting line and flange operation.Not only substantially increase life
Efficiency is produced, manpower is saved, reduces production cost；And product quality can reliably be guaranteed, equipment area occupied is small.
Detailed description of the invention
Fig. 1 is the stereochemical structure signal for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides
Figure；
Fig. 2 is the automatic delivering mechanism for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides
Schematic perspective view；
Fig. 3 is the partial enlarged view in Fig. 2 at A；
Fig. 4 is the glue rifle installation signal for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides
Figure；
Fig. 5 is that the attachment group for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides founds station
Structural schematic diagram；
Fig. 6 is that the attachment group for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides founds station
Group stand upper mold structural schematic diagram；
Fig. 7 is the knot of the cutting work station for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides
Structure schematic diagram；
Fig. 8 is cutting for the cutting work station for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides
The scheme of installation of cutter；
Fig. 9 is the knot of the flange upper mold for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides
Structure schematic diagram；
Figure 10 be specific embodiment of the present invention provide automobile roof liner automatic assembling production line flange collet and
The scheme of installation of flanging lower die；
Figure 11 is the flanging lower die for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides
Structural schematic diagram；
Figure 12 is the heating module for the automobile roof liner automatic assembling production line that specific embodiment of the present invention provides
Structural schematic diagram.
Specific embodiment
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
It please refers to shown in Fig. 1 to Figure 12, in the present embodiment, a kind of automobile roof liner automatic assembling production line includes along vehicle top
What lining conveying direction was set gradually is used for the gluing station of the automatic spraying and adhesive bonding glue of privileged site on automobile roof liner, is used to incite somebody to action
The attachment group of attachment automatic adhesive to gluing position founds station, the cutting work station for cutting out detonating fuse automatically, is used for vehicle top
The flange station and discharging detection station of day window position automatic flanging are served as a contrast, it is automatic defeated to pass through automatic delivering mechanism 1 between each station
Send roof liner, the gluing station includes gluing jig 2 and gluing robot 3, the attachment group stand station include the vertical jig 4 of group,
The vertical upper mold 5 of group and Zu Li robot 6, the cutting work station include cutting jig 7 and cutting robot 8, the flange station packet
Flange jig 9, flange upper mold 10 and flanging lower die 11 are included, the discharging detection station includes detection jig 12.
Automatic delivering mechanism 1 is set to the two sides of automobile roof liner automatic assembly line, including servo-actuating device 13, conveyer belt
14, conveying fixture and elevating mechanism, servo-actuating device 13 include servo drive motor and driving wheel, and conveyer belt 14 is set to life
The two sides of producing line, servo drive motor are set to one end of production line, are moved by drive wheel conveyer belt 14, production line
Two sides in each process are correspondingly arranged a set of conveying fixture, and conveying fixture includes bracket 15 and elevating lever 16, and bracket 15 is logical
It crosses connector to be fixedly connected on conveyer belt 14, elevating mechanism includes lifting cylinder 17 and positioned at two of 17 two sides of lifting cylinder
Guide rod 18, lifting cylinder 17 are fixed on bracket 15, and the driving end of lifting cylinder 17 and two guide rods are all connected to go up and down
On bar 16, lifting cylinder 17 drives elevating lever 16 to do oscilaltion movement, passes through connecting rod between the bracket 15 of two neighboring process
19 connections.Elevating lever 16 uses aluminium alloy extrusions, offers mounting groove thereon, is fixed for supporting automobile roof liner on mounting groove
Locating piece, the shape setting of end face cooperation automobile roof liner bottom surface at this of locating piece, is provided with limiting slot, is holding up and defeated
When sending automobile roof liner, it is positioned at automobile roof liner on the elevating lever 16 of production line the same process two sides by locating piece.Production line
Two sides rack on be respectively and fixedly provided with linear guide 20, corresponding to being equipped with sliding block, linear guide 20 and sliding block energy on bracket 15
Enough guarantee stationarity of the bracket when moving horizontally along production line.When work, automobile roof liner the process after processing is completed, the work
The lifting cylinder 17 of sequence two sides drives corresponding elevating lever 16 to move upwards, by the locating piece on elevating lever 16 by automobile roof liner
It holds up, then the automobile roof liner held up at the process is transported to subsequent processing by conveyer belt 14 by servo-actuating device 13, is arrived
Two sides lifting cylinder 17 drives elevating lever 16 to be lowered back to place and controls the processing that automobile roof liner is placed in the process after up to subsequent processing
On tool, servo-actuating device 13 drives conveying fixture to return back in a upper process by conveyer belt 14 again, that is, completes primary conveying.
Gluing jig 2 includes gluing bracket 21 and gluing collet 22, and gluing collet 22 is set to gluing bracket in which can be removably mounted
On 21, there are two the settings of gluing robot 3 and is juxtaposed on the not operation side of gluing jig 2, and gluing robot 3 passes through gluing
Connecting rod 23 is equipped with glue rifle 24, and one end of gluing connecting rod 23 is fixedly connected on the end effector arm of glue spraying robot 3, separately
One end is provided with connecting plate 25, and glue rifle 24 is fixed on connecting plate 25 by fixation hole, offers and is easily installed on connecting plate 25
26,26 mounting groove of mounting groove of glue rifle attachment is U-typed open slot, is located at the front end of connecting plate 25, and glue rifle 24 was being installed
Cheng Zhong, attachment such as sensor, pipeline or connecting line are assembled from above through mounting groove 26, make the installation of entire glue rifle
It is more compact, space is rationally utilized, reduces interference when 3 gluing of gluing robot to the greatest extent, gluing connecting rod 23 installs glue rifle 24
One end downward bending form right angle or obtuse angle angle, avoid the body side wall height of different automobile types and be buckled in vehicle body roof liner position
The influence to gluing operation is set, guarantees that glue rifle will not be interfered with vehicle body roof liner, the versatility of glue rifle is improved, to adapt to difference
Vehicle mixed production.
The vertical jig 4 of group includes group staking 27 and organizes vertical collet 28, organizes vertical collet 28 be set to a group staking with can be removably mounted
On 27, Zu Li robot 6 is set to the not operation side of the vertical jig 4 of group, and organizing vertical upper mold 5 includes mould bases 29, and the bottom of mould bases 29 is matched
It closes automobile roof liner skylight and is provided with a circle skylight frame clamp seat 30, and the two sides of mould bases 29 are symmetrically arranged with handrail clamp seat 31,
One end of mould bases 29 is provided with a preceding lamp door clamp seat 33 by connecting plate 32, and the other end is arranged at intervals with by connecting plate 32
The attachment for needing group vertical after two along clamp seat 34, automobile roof liner is installed on corresponding clamp seat, and handrail clamp seat 31 inclines
Tiltedly arrangement, so that clamp seat can be bonded completely with automobile roof liner immediately in handrail group, and is connected with pressure on handrail clamp seat 31
Tight cylinder, the end effector arm of Zu Li robot 6 are connect by pressure-keeping mechanism with mould bases 29, pressure-keeping mechanism include guide plate 35,
Pressure maintaining cylinder 36 and attachment base 37, the bottom end of attachment base 37 are fixed on the end face of guide plate 35, top and Zu Li robot 6
The connection of end effector arm, pressure maintaining cylinder 36 are installed on the bottom surface of guide plate 35, and it drives end to connect by floating junction
In on mould bases 29, being provided with several guide posts between guide plate 35 and mould bases 29.
Immediately, automobile roof liner is placed on the vertical jig of group group, and 6 driving group of Zu Li robot founds upper mold 5 and rotates 90 outward
Degree, makes the bottom surface of each clamp seat towards fore side, and the attachment that needs group is stood successively is installed on corresponding clamp by operator
On seat, then 6 return of Zu Li robot and moves downward at the gluing being pressed in each attachment on automobile roof liner, pass through pressure maintaining
Cylinder 36 keep certain pressure for a period of time after, mould bases 29 rise return.
Cutting jig 7 includes cutting support 38 and cutting collet 39, and cutting collet 39 is set to cutting support with can be removably mounted
On 38, the side of cutting jig 7 is fore side, and the other side is provided with robot bracket 40, and cutting robot 8 is solid by mounting plate
Due on robot bracket 40 and positioned at the top of cutting jig 7, the front end of the end effector arm of cutting robot 8 is provided with
Connecting rod 41 is cut, the front end of cutting connecting rod 41 offers mounting groove, corresponding with the tail end of cutter 42 in mounting groove to open
Equipped with fixation hole, when cutter 42 assemble, tail end is first inserted into mounting groove, then will be cut by cutter briquetting 43 and fixing screws
The fixation of cutter 42 is lock onto mounting groove, and one end downward bending that cutting connecting rod 41 installs cutter 42 forms right angle or obtuse angle
Angle guarantees that cutter 42 will not be interfered with automobile roof liner, improves the versatility of cutter device, total to adapt to different automobile types
Line production.
Flange jig 9 includes flange bracket 44 and flange collet 45, and flange collet 45 is set to flange bracket in which can be removably mounted
On 44, flanging lower die 11 is set to the bottom of flange bracket 44, and flange upper mold 10 connects upper mold lifting drive and is set to
The surface of flanging lower die 11, flange upper mold 10 include heating module 46, hot-die elevating mechanism, compress ring flat-plate 47 and fixed plate
48, compression ring flat-plate 47 is square structure, is fixed in fixed plate 48 and is located at the periphery of heating module 46, and heating module 46 wraps
Include the heated mould tire 50 being fixed on hot-die mounting plate 49, heated mould tire 50 be surrounded by several heat blocks it is hollow rectangular
Boss structure, the inner ring of heated mould tire 50 are to close continuous heating surface, and the quadrangle of heating film tire 50 is provided with notch 51, adds
It is corresponding on heat block in each edge of hot-die tire 50 to open up there are two through-hole, two heating tubes 52 adding on this side
Heat block is simultaneously fixed in the one side wall of notch 51 by fixed plate, and the dismounting of heating tube 52 has been convenient in the setting of notch 51, favorably
In the maintenance of post facility.The quadrangle of hot-die mounting plate 49 is mounted on auxiliary heating plate 53, assists being provided in heating plate 53
Heating tube is assisted, auxiliary heating plate 53 and the end of the heat block of 51 two sides of notch are in close contact, right by auxiliary heating plate 53
The each edge both ends of heated mould tire 50 carry out auxiliary heating, ensure that the uniformity of heated mould tire 50 integrally heated, heating
Thermal insulation board 54 is provided between heat block in each edge of mould tire 50 and hot-die mounting plate 49, thermal insulation board 54 and auxiliary heat
There are gaps between plate 53.Hot-die elevating mechanism includes two hot-die lifting cylinders that interval is installed on hot-die mounting plate 49
55, hot-die lifting cylinder 55 drives 46 opposing fixed plate 48 of heating module to carry out elevating movement, and fixed plate 48 connects upper mold lifting
Driving device.Eight driving cylinders, the driving end of each driving cylinder are fixed in the periphery of heating module 46 in fixed plate 48
Plate 56 is connected with by connecting plate, plate 56, which is located at, to be compressed between ring flat-plate 47 and fixed plate 48, wherein four driving cylinders
It is set on the outside of the quadrangle for compressing ring flat-plate 47, four additional driving cylinder is set to the outer of the center for compressing each side of ring flat-plate 47
Side, driving cylinder drive corresponding plate 56 close to or far from the center movement of upper mold.
Flanging lower die 11 includes former pushing mechanism, and cooperation automobile roof liner skylight offers through-hole at the center of flange collet 45,
Former pushing mechanism is set in through-hole, and former pushing mechanism includes pushing away baffle plate 57 and to push away mould 58, pushes away mould 58 and push away module by several surrounding,
The inside for each pushing away module passes through connecting plate and is connected with driving cylinder, and driving cylinder, which is installed on, to be pushed away on baffle plate 57, and is driven
Cylinder drives the corresponding center movement for pushing away module close to or far from flanging lower die, pushes away being connected with driving on baffle plate 57 and push away mould 58
Push away the progress elevating movement of baffle plate 57 relatively pushes away mould lifting cylinder 59, and the driving end for pushing away mould lifting cylinder 59, which is connected to, pushes away mould bottom
The bottom of plate 57 pushes away the lifting limited post and guide rod being equipped on baffle plate 57 for going up and down limit and guiding.When work, vapour
Roof lining is conveyed and is set on flange collet 45 automatically, and upper mold lifting drive driving flange upper mold 10 is whole to be moved down,
The periphery that ring flat-plate 47 compresses automobile roof liner flange region is compressed, then, hot-die lifting cylinder 55 drives heating module 46 to moving down
It is dynamic, it is heated by flange position of its inner ring to automobile roof liner, after the completion of heating, hot-die lifting cylinder 55 drives heated mould
Block 46 rises return, and driving cylinder driving is each to be pushed away after flange position is pushed outwardly by module, then by pushing away 59 band of mould lifting cylinder
The dynamic mould 58 that pushes away moves down compression, realizes and carries out flange to the flange position of heating.In flange, each driving cylinder driving pair
The plate 56 answered forms the closed limit box for flanging and restriking to the center movement close to flange upper mold 10, and flange is complete
It is moved up at rear upper mold lifting drive driving flange upper mold 10, each action component successively return.
In the present embodiment, gluing collet 22, the bottom for organizing vertical collet 28, cutting collet 39 and flange collet 45 are mounted on
Support plate is spaced apart in support plate and is equipped with several pilot holes, all pilot holes along the length direction of support plate be divided into it is parallel between
Every the several groups of setting, every group of pilot hole includes along spaced two pilot holes of support plate width direction, wherein two assemblings
Distribution is wherein fixed with positioning support column on three, can be equipped with height-regulating support block on another pilot hole up and down, props up
The middle part of fagging, which is spaced apart, to be set there are two lightening hole, and the periphery of support plate offers fixing groove, cooperates fixing groove in corresponding branch
It is fixed with several briquettings on the end face of frame, strip hole is offered on briquetting, fixing bolt passes through strip hole for one end of briquetting
It is fixed on pedestal, the other end is pressed in fixing groove, while the installation site of briquetting can be adjusted by strip hole.Meanwhile
The rear end of cutting connecting rod 41 and gluing connecting rod 23 is provided with terminal pad, and connecting hole, attachment screw are offered in terminal pad
The one end for being correspondingly connected with bar is connected to the movement actuating station of robot by connecting hole, it is fixed for assembling to offer in terminal pad
The pilot hole of position, the movement actuating station corresponding to robot are provided with guide post, connect in order to cut connecting rod 41 with gluing
The installation of bar 23.
When work, first passes through and manually automobile roof liner after molding is placed on gluing collet 22, Liang Ge gluing robot 3
Bonding glue is stamped the automobile roof liner the characteristics of on position automatically by preset motion profile, and automatic delivering mechanism 1 is by gluing
Automobile roof liner afterwards is transported to automatically on the vertical collet 28 of group, and Zu Li robot 6, which drives mould bases 29 to rotate outward, makes each clamp seat
Bottom surface towards fore side, the attachment that needs group is stood manually is respectively installed to skylight frame clamp seat 30, handrail clamp seat 31, preceding
Lamp door clamp seat 33 is with after along clamp seat 34, and Zu Li robot 6 drives 29 return of mould bases, even if the bottom surface court of each clamp seat
Under, Zu Li robot 6 drives mould bases 29 integrally to move down the accessory adhering on clamp seat to the position of automobile roof liner gluing again
It sets, after the completion of attachment group is vertical, the automobile roof liner that group has found attachment is transported to cutting collet 39 by automatic delivering mechanism 1 automatically
On, by cutting robot 8 by preset motion profile automatically in the front seats and back seats side of automobile roof liner equipped with air bag
Position is cut into detonating fuse, and then the automobile roof liner of Cutting Blasting line is transported to flange collet again by automatic delivering mechanism 1 automatically
On 45, upper mold lifting drive driving flange upper mold 10 is whole move down cooperation flanging lower die 11 to automobile roof liner skylight,
Forward position and rear edge carry out flange, and inside fabric and substrate are turned on the outside of roof liner, keep roof liner the smooth of the edge clean and tidy, flange is completed
Afterwards, automobile roof liner is transported on detection jig 12 by automatic delivering mechanism 1, manually to the automobile roof liner Jing Guo above-mentioned various processes
After being detected.
Above-mentioned automobile roof liner automatic assembling production line substantially increases automobile roof liner following process efficiency after molding, saves
Manpower reduces production cost, and uses continuous automated production, and the quality of product is also guaranteed.
Above embodiments only elaborate the basic principles and features of the present invention, and the utility model is not by above-mentioned example
Limitation, on the premise of not departing from the spirit and scope of the utility model, the present invention has various changes and changes, these changes
Change and change is fallen within the scope of the claimed invention.The utility model requires protection scope is wanted by appended right
Ask book and its equivalent thereof.
Claims (10)
1. a kind of automobile roof liner automatic assembling production line, which is characterized in that it includes setting gradually along automobile roof liner conveying direction
For on automobile roof liner the gluing station of the automatic spraying and adhesive bonding glue of privileged site, for by attachment automatic adhesive to gluing
The attachment group of position founds station, the cutting work station for cutting out detonating fuse automatically, is used for automobile roof liner day window position automatic flanging
Flange station and discharging detection station, roof liner, the gluing station are conveyed by automatic delivering mechanism automatically between each station
Including gluing jig and gluing robot, the attachment group founds station and includes the vertical jig of group, organizes vertical upper mold and Zu Li robot, institute
It includes under flange jig, flange upper mold and flange that cutting work station, which is stated, including cutting jig and cutting robot, the flange station
Mould, the discharging detection station include detection jig.
2. automobile roof liner automatic assembling production line according to claim 1, which is characterized in that the gluing jig includes beating
Glue bracket and gluing collet, the gluing collet are set on the gluing bracket in which can be removably mounted, the gluing robot setting
There are two and be juxtaposed on the not operation side of gluing jig, the gluing robot is equipped with glue rifle by gluing connecting rod,
One end of the gluing connecting rod is fixedly connected on the end effector arm of glue spraying robot, and the other end is provided with connecting plate, institute
It states glue rifle to be fixed on the connecting plate, the mounting groove for being easily installed glue rifle attachment is offered on the connecting plate, and described beat
One end downward bending that glue connection extension bar installs glue rifle forms right angle or obtuse angle angle, and the mounting groove is U-typed open slot, position
In the front end of the connecting plate, the glue rifle attachment passes vertically through the mounting groove setting.
3. automobile roof liner automatic assembling production line according to claim 1, which is characterized in that described group of vertical jig includes group
Staking and the vertical collet of group, described group of vertical collet are set on described group of staking in which can be removably mounted, the Zu Li robot setting
In the not operation side of described group of vertical jig, described group of vertical upper mold includes mould bases, and the bottom of the mould bases cooperates automobile roof liner skylight
It is provided with a circle skylight frame clamp seat, and the two sides of the mould bases are symmetrically arranged with handrail clamp seat, the handrail clamp seat inclines
Tiltedly arrangement is connected with compression cylinder, lamp door clamp seat before one end of the mould bases is provided with by connecting plate thereon, and the other end leads to
It crosses along clamp seat after connecting plate is provided with, the end effector arm of the Zu Li robot is connect by pressure-keeping mechanism with mould bases,
When assembling roof liner attachment on mould bases, the described group of bottom surface for founding robotically-driven mould bases is towards fore side.
4. automobile roof liner automatic assembling production line according to claim 1, which is characterized in that the cutting jig includes cutting
Cut branch frame and cutting collet, the cutting collet are set on the cutting support in which can be removably mounted, the cutting robot setting
In the not operation side of the cutting jig, and the front end of the end effector arm of the cutting robot is provided with cutting connection
Bar cooperates the tail end of cutter to offer mounting groove on the end or side of the cutting connecting rod, in the mounting groove with cut
The tail end of cutter is corresponding to offer fixation hole, and when cutter assemble, tail end is first inserted into mounting groove, then by fixing screws and
Cutter are fixed and clamped in mounting groove by briquetting, and one end downward bending of cutting connecting rod installation cutter forms right angle or blunt
Angle angle.
5. automobile roof liner automatic assembling production line according to claim 1, which is characterized in that the flange jig includes turning over
Side bracket and flange collet, the flange collet are set on the flange bracket in which can be removably mounted, the flange upper mold and flange
Lower die is set on flange bracket, flange upper mold connection upper mold lifting driving and be set to the flanging lower die just on
Side, the flange upper mold include heating module, hot-die elevating mechanism, compress ring flat-plate and fixed plate, and the upper mold lifting driving connects
Fixed plate is connect, the ring flat-plate that compresses is fixed on the periphery in fixed plate and being located at heating module, and the heating module is generally matched
The frame structure of automobile roof liner flange heating region setting is closed, and its inner ring is heating surface, the hot-die elevating mechanism driving adds
Thermal modules opposing fixed plate carries out elevating movement, in the fixed plate in the periphery of the heating module be fixed with several first
Cylinder is driven, the driving end of each first driving cylinder is mounted on the plate for being located at and compressing between ring flat-plate and fixed plate, described
First driving cylinder drives corresponding plate close to or far from the center movement of flange upper mold, and the flanging lower die includes module driving machine
Structure, cooperation automobile roof liner skylight offers through-hole at the center of the flange collet, and the former pushing mechanism is set to the through-hole
It is interior, and the former pushing mechanism includes pushing away baffle plate and pushing away mould, it is described push away mould and push away module by several surround, each push away the interior of module
Side is respectively connected with the second driving cylinder, the second driving cylinder be installed on it is described push away on baffle plate, and the second driving gas
Cylinder drives the corresponding center movement for pushing away module close to or far from flanging lower die, and described push away is connected with driving and pushes away mould phase on baffle plate
Mould elevating mechanism is pushed away to collet progress elevating movement.
6. automobile roof liner automatic assembling production line according to claim 1, which is characterized in that the automatic delivering mechanism packet
Servo drive motor, conveyer belt, conveying fixture and elevating mechanism are included, the conveyer belt is set to the two sides of production line, described to watch
One end that driving motor is set to production line is taken, conveyer belt is driven by servo drive motor, in each process of production line
Two sides are correspondingly arranged a set of conveying fixture, and the conveying fixture of two adjacent processes is connected by connecting rod, the conveying fixture
It is fixed on conveyer belt, the elevating mechanism connect driving conveying fixture with conveying fixture and does lifting action.
7. automobile roof liner automatic assembling production line according to claim 3, which is characterized in that the pressure-keeping mechanism includes leading
To plate, pressure maintaining cylinder and attachment base, the bottom end of the attachment base is fixed on the end face of guide plate, top and Zu Li robot
The connection of end effector arm, the pressure maintaining cylinder are installed on the bottom surface of the guide plate, and it drives end to pass through floating junction
It is connected on mould bases, several guide posts is provided between the guide plate and the mould bases.
8. automobile roof liner automatic assembling production line according to claim 5, which is characterized in that the heating module includes peace
Loading board and the heated mould tire for being set to mounting plate, the heated mould tire is the hollow square boss surrounded by several heat blocks
Structure, and the quadrangle of the heated mould tire is provided with notch, is run through by notch in each edge of the heated mould tire
It is provided at least one heating tube, the quadrangle of the mounting plate is mounted on auxiliary heating plate, setting in the auxiliary heating plate
There is auxiliary heating tube, and the end of the heat block of the auxiliary heating plate and notch two sides is in close contact.
9. automobile roof liner automatic assembling production line according to claim 6, which is characterized in that the two sides of the production line are equal
It is fixed with linear guide, corresponding to sliding block is equipped in the conveying fixture, the conveying fixture includes bracket and elevating lever, institute
Bracket is stated to be fixedly connected on conveyer belt by connector, the elevating mechanism include lifting cylinder and be located at lifting cylinder two sides
Two guide rods, the lifting cylinder is fixed on the bracket, and the both ends of the bracket are equipped with matches with the guide rod
The guide cylinder of conjunction, the driving end of the lifting cylinder and two guide rods are all connected on elevating lever.
10. automobile roof liner automatic assembling production line according to claim 9, which is characterized in that the elevating lever uses aluminium
Alloy profile offers mounting groove thereon, and mounting plate is fixed on the mounting groove, is fixed for supporting vapour on the mounting plate
The locating piece of roof lining, the shape setting of end face cooperation automobile roof liner bottom surface at this of the locating piece, is provided with limit
Slot.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821991332.0U CN209240508U (en) | 2018-11-28 | 2018-11-28 | A kind of automobile roof liner automatic assembling production line |
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| CN201821991332.0U CN209240508U (en) | 2018-11-28 | 2018-11-28 | A kind of automobile roof liner automatic assembling production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109334025A (en) * | 2018-11-28 | 2019-02-15 | 广州吉兴汽车内饰件有限公司 | A kind of automobile roof liner automatic assembling production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109334025A (en) * | 2018-11-28 | 2019-02-15 | 广州吉兴汽车内饰件有限公司 | A kind of automobile roof liner automatic assembling production line |
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