CN213531191U - Welding equipment capable of freely moving in XY plane - Google Patents
Welding equipment capable of freely moving in XY plane Download PDFInfo
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- CN213531191U CN213531191U CN202021941480.9U CN202021941480U CN213531191U CN 213531191 U CN213531191 U CN 213531191U CN 202021941480 U CN202021941480 U CN 202021941480U CN 213531191 U CN213531191 U CN 213531191U
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Abstract
The utility model provides a can realize welding equipment of free removal in XY plane, the on-line screen storage device comprises a device base, the tool pallet, the welder unit, a fixture, the grating, the equalizer, welding controller, the welder transformer, the cable, transformer hoist and mount support, the PLC switch board, a control panel, fixed mounting has the tool pallet on the equipment base, install the tool on the tool pallet, the tool top is equipped with the welder unit, be equipped with transformer hoist and mount support on the equipment base, transformer hoist and mount support bottom hoist and mount have the welder transformer, the welder transformer realizes through the cable and is connected with the welder unit electricity, welder transformer bottom is equipped with welding controller, be equipped with the track fixed bolster on the transformer hoist and mount support, be equipped with the track on the track fixed bolster, orbital tip is equipped with end cover and buffer. The utility model discloses an automatic welding uses manpower sparingly, and work efficiency is high, compares the robot welding, more practices thrift the cost.
Description
Technical Field
The utility model relates to a welding equipment especially relates to a welding equipment that can realize freely removing in XY plane.
Background
Welding equipment refers to the equipment needed to implement a welding process. The welding equipment comprises a welding machine, welding process equipment and a welding auxiliary appliance.
The spot welding machine system consists of three parts, including a mechanical device, a power supply device and a control device. In order to meet the requirements of a welding process, a pressurizing mechanism (welding tongs) adopts a double-stroke quick pneumatic transmission mechanism, and the opening degree of the welding tongs is changed by switching a stroke control handle, so that the welding operation requirements can be met by dividing into a large opening and a small opening. The general state is that the short stroke of the welding tongs is opened, when the control button is switched to the 'power-on' position, the handle switch is buckled to clamp and pressurize the welding tongs, and simultaneously, the current is recovered to the short stroke opening state after completing a welding cycle under the control of the control system; the main power circuit of the power supply device consists of a resistance welding transformer, a silicon controlled rectifier unit, a main power switch, a welding loop and the like. The welding equipment adopted by the present invention is a single-phase industrial frequency AC resistance welder with the power of 200kVA and the secondary output voltage of 20V-40V. Because various vehicle types are produced in a collinear way, a high-strength steel plate and a low-carbon steel plate are welded on a welding tongs, and a gun arm of the welding tongs transmits larger mechanical force and welding current, the strength, the rigidity and the heating of the welding tongs meet certain requirements, and the welding tongs have good electric conduction and thermal conduction and are required to be cooled by water, so that a novel welding tongs with 400kg of pressure can be borne by an electrode arm of the welding tongs; the control device mainly provides signals to control the resistance welder to act to switch on and switch off the welding current, control the welding current value and carry out fault monitoring and processing.
Existing welding equipment is generally divided into two types: firstly, welding is performed by manual operation, so that time and labor are wasted, the efficiency is low, and certain potential safety hazards exist; the other method is welding by a robot, so that the defect of manual welding is overcome, the cost is high, small and medium-sized enterprises are difficult to realize profit, and how to balance the contradiction is a technical difficulty in the field.
Disclosure of Invention
According to the technical problem, the utility model provides a welding equipment that can realize freely moving in XY plane, including equipment base, tool pallet, welder unit, tool, grating, cable, support, track fixed bolster, coaster, end cover, buffer, equalizer, welding controller, welder transformer, cable, transformer hoist and mount support, PLC switch board, control panel, fixed mounting has the tool pallet on the equipment base, install the tool on the tool pallet, be equipped with the welder unit above the tool;
a transformer hoisting support is arranged on the equipment base, a welding gun transformer is hoisted at the bottom of the transformer hoisting support, the welding gun transformer is electrically connected with a welding gun unit through a cable, and a welding controller is arranged at the bottom of the welding gun transformer;
the transformer hoisting support is provided with a rail fixing support, the rail fixing support is provided with a rail, the end part of the rail is provided with an end cover and a buffer, the rail is provided with a pulley, the pulley is connected with a cable through a balancer, and the following action of the cable and a welding gun during welding is realized through the rail, the pulley and the balancer;
the equipment base is also provided with a PLC control cabinet and a control panel, the PLC control cabinet and the control panel are used as hardware carriers of a PLC control system, and the action control of the jig and the welding gun unit is realized through the PLC control system;
the equipment base which is positioned on the same plane with the control panel is provided with a support, the support is provided with a grating, and an interface of the grating is connected with the PLC control cabinet through a cable.
Further, the jig support comprises a support frame, bearing seats, jig brackets and plugs, the support frame is arranged on two sides of each jig bracket in a bilateral symmetry mode, the bearing seats are arranged on the tops of the support frames respectively and fixed through the support frames, and the bearing seats on two sides are connected with the jig brackets in a rotating mode through the plugs respectively.
Furthermore, the welding gun unit also comprises a welding gun mounting bracket, a Y-direction IAI electric cylinder, a Y-direction auxiliary guide rail, a drag chain bracket, a wiring drag chain, a protective cover, a fixed bracket, an X-direction auxiliary guide rail, a welding gun and an X-direction IAI electric cylinder, the X-direction auxiliary guide rail and the Y-direction auxiliary guide rail are respectively and fixedly arranged on the fixed bracket along the X direction and the Y direction, the X-direction auxiliary guide rail and the Y-direction auxiliary guide rail are respectively provided with an X-direction IAI electric cylinder and a Y-direction IAI electric cylinder, the bottom of the Y-direction auxiliary guide rail is slidably arranged on the X-direction auxiliary guide rail, the outer sides of the X-direction IAI electric cylinder and the Y-direction IAI electric cylinder are respectively covered with a protective cover, the fixed bracket is provided with a drag chain bracket, the drag chain bracket is provided with a wiring drag chain along the X direction, and a welding gun mounting bracket is fixedly mounted on the Y-direction IAI electric cylinder, and a welding gun is mounted on the welding gun mounting bracket.
Furthermore, the protective grating is also included, the protective grating is of a U-shaped structure in plan view and covers the outer side of the equipment base.
The utility model has the advantages that: the utility model relates to a can realize welding equipment of free removal in XY plane, control tool action return circuit through PLC, combine the X direction, the communication of the IAI electric jar of Y direction's programming, walking orbit in the XY plane of control electric jar, tentatively to the solder joint position, the welder welding, then continue to move to next solder joint, realize that the operator only puts the automatic welding of a piece of getting, because welder is the mobile operation, the cable passes through the balancer during welding, the free activity of track slip realization along with welder's removal.
The utility model discloses an automatic welding uses manpower sparingly, and work efficiency is high, compares the robot welding, more practices thrift the cost, can be accepted by most of middle and small enterprises.
Drawings
FIG. 1 is a front view of the main structure of the present invention;
FIG. 2 is a side view of the main structure of the present invention;
FIG. 3 is a top view of the main structure of the present invention;
FIG. 4 is a schematic view of the main structure of the present invention with the protective grid removed;
FIG. 5 is a schematic view of the protective grid structure of the present invention;
FIG. 6 is a schematic structural diagram of the main body of the welding gun unit of the present invention;
fig. 7 is a schematic structural view of the jig support of the present invention;
fig. 8 is a schematic view of the jig of the present invention.
As shown in the figure: equipment base-1, jig stand-2, welding gun unit-3, jig-4, grating-5, cable-6,
The device comprises a support-7, a track-8, a track fixing support-9, a pulley-10, an end cover-11, a buffer-12, a balancer-13, a welding controller-14, a welding gun transformer-15, a cable-16, a transformer hoisting support-17, a PLC control cabinet-18, a control panel-19 and a protective grid-20; a welding gun mounting support-301, a Y-direction IAI electric cylinder-302, a Y-direction auxiliary guide rail-303, a drag chain support-304, a wiring drag chain-305, a protective cover-306, a fixed support-307, an X-direction auxiliary guide rail-308, a welding gun-309 and an X-direction IAI electric cylinder-310; a support frame-201, a bearing seat-202, a jig bracket-203 and a plug-204.
Detailed Description
Example 1:
according to the technical problem, the utility model provides a can realize welding equipment of free removal in XY plane, including equipment base 1, tool pallet 2, welder unit 3, tool 4, grating 5, cable 6, support 7, track 8, track fixed bolster 9, coaster 10, end cover 11, buffer 12, equalizer 13, welding controller 14, welder transformer 15, cable 16, transformer hoist and mount support 17, PLC switch board 18, control panel 19, equipment base 1 is last to be fixedly installed tool pallet 2, install tool 4 on tool pallet 2, welder unit 3 is equipped with above tool 4;
a transformer hoisting support 17 is arranged on the equipment base 1, a welding gun transformer 15 is hoisted at the bottom of the transformer hoisting support 17, the welding gun transformer 15 is electrically connected with the welding gun unit 3 through a cable 16, and a welding controller 14 is arranged at the bottom of the welding gun transformer 15;
the transformer hoisting support 17 is provided with a track fixing support 9, the track fixing support 9 is provided with a track 8, the end part of the track 8 is provided with an end cover 11 and a buffer 12, the track 8 is provided with a pulley 10, the pulley 10 is connected with a cable 16 through a balancer 13, and the following actions of the cable 16 and a welding gun 309 during welding are realized through the track 8, the pulley 10 and the balancer 13;
the equipment base 1 is also provided with a PLC control cabinet 18 and a control panel 19, the PLC control cabinet 18 and the control panel 19 are used as hardware carriers of a PLC control system, and the action control of the jig 4 and the welding gun unit 3 is realized through the PLC control system;
be equipped with support 7 on the equipment base 1 that lies in the coplanar with control panel 19, install grating 5 on the support 7, be connected grating 5's interface and PLC switch board 18 through cable 6.
Further, the jig frame 2 is composed of a support frame 201, bearing seats 202, jig brackets 203 and bolts 204, the support frame 201 is arranged on two sides of the jig brackets 203 in a bilateral symmetry manner, the bearing seats 202 are respectively arranged on the top of the support frame 201, the bearing seats 202 are fixed through the support frame 201, and the bearing seats 202 on two sides are respectively rotatably connected with the jig brackets 203 through the bolts 204.
Further, the welding gun unit 3 further includes a welding gun mounting bracket 301, a Y-direction IAI electric cylinder 302, a Y-direction auxiliary guide rail 303, a drag chain bracket 304, a wire-passing drag chain 305, a protective cover 306, a fixed bracket 307, an X-direction auxiliary guide rail 308, a welding gun 309, and an X-direction IAI electric cylinder 310, the X-direction auxiliary guide rail 308 and the Y-direction auxiliary guide rail 303 are respectively and fixedly arranged on the fixed bracket 307 along the X-direction and the Y-direction, the X-direction IAI electric cylinder 310 and the Y-direction IAI electric cylinder 302 are respectively arranged on the X-direction auxiliary guide rail 308 and the Y-direction auxiliary guide rail 303, the bottom of the Y-direction auxiliary guide rail 303 is slidably arranged on the X-direction auxiliary guide rail 308, the protective covers 306 are respectively arranged on the outer sides of the X-direction IAI electric cylinder 310 and the Y-direction IAI electric cylinder 302, the drag chain bracket 304 is arranged on the fixed bracket 307, the wire-passing drag, the Y-direction IAI electric cylinder 302 is fixedly provided with a welding gun mounting bracket 301, and the welding gun 309 is mounted on the welding gun mounting bracket 301.
Furthermore, the protective grating 20 is also included, and the protective grating 20 is a U-shaped structure viewed from the top and covers the outer side of the equipment base 1.
Example 2:
the working principle is as follows: the utility model discloses when using, control 4 action return circuits of tool through PLC, combine the X direction, the communication of the programming of the IAI electric jar of Y direction, realize controlling X direction IAI electric jar 310, the walking orbit of Y direction IAI electric jar 302 in the XY plane, tentatively to the solder joint position, welder 309 welds, then continue to move next solder joint, realize that the operator only puts the automatic welding of piece and getting, because welder 309 is the removal operation, cable 16 passes through balancer 13 during the welding, the free activity of track 8 slip realization along with welder 309's removal.
The welding gun 309 needs to be provided with a transformer to input 380v voltage in a matching manner when welding, the welding controller 14 adjusts welding conditions, the welding gun transformer 15 is of a suspension type structure, and the cable 16 is connected to the welding gun 309 through the welding gun transformer 15 to input voltage.
The utility model discloses an automatic welding uses manpower sparingly, and work efficiency is high, compares the robot welding, more practices thrift the cost, can be accepted by most of middle and small enterprises.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. The utility model discloses each part that mentions is the common technique in prior art, and the technical personnel of this trade should understand, the utility model discloses do not receive the restriction of above-mentioned embodiment, the description only is the explanation in above-mentioned embodiment and the description the principle of the utility model, under the prerequisite that does not deviate from the spirit and the scope of the utility model, the utility model discloses still can have various changes and improvement, these changes and improvement all fall into the protection of claim the utility model is within the scope. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The welding equipment capable of freely moving in the XY plane is characterized by comprising an equipment base, a jig stand, a welding gun unit, a jig, a grating, a cable, a support, a track fixing support, a pulley, an end cover, a buffer, a balancer, a welding controller, a welding gun transformer, a cable, a transformer hoisting support, a PLC control cabinet and a control panel, wherein the jig stand is fixedly installed on the equipment base, the jig is installed on the jig stand, and the welding gun unit is arranged above the jig;
a transformer hoisting support is arranged on the equipment base, a welding gun transformer is hoisted at the bottom of the transformer hoisting support, the welding gun transformer is electrically connected with a welding gun unit through a cable, and a welding controller is arranged at the bottom of the welding gun transformer;
the transformer hoisting support is provided with a rail fixing support, the rail fixing support is provided with a rail, the end part of the rail is provided with an end cover and a buffer, the rail is provided with a pulley, the pulley is connected with a cable through a balancer, and the following action of the cable and a welding gun during welding is realized through the rail, the pulley and the balancer;
the equipment base is also provided with a PLC control cabinet and a control panel, the PLC control cabinet and the control panel are used as hardware carriers of a PLC control system, and the action control of the jig and the welding gun unit is realized through the PLC control system;
the equipment base which is positioned on the same plane with the control panel is provided with a support, the support is provided with a grating, and an interface of the grating is connected with the PLC control cabinet through a cable.
2. The welding equipment capable of freely moving in the XY plane according to claim 1, wherein the jig frame is composed of a support frame, bearing seats, a jig bracket and bolts, the support frame is symmetrically arranged on two sides of the jig bracket, the bearing seats are respectively arranged on the top of the support frame and fixed through the support frame, and the bearing seats on two sides are respectively rotatably connected with the jig bracket through the bolts.
3. The welding equipment capable of freely moving in XY plane according to claim 1, wherein the welding gun unit further comprises a welding gun mounting bracket, a Y-direction IAI electric cylinder, a Y-direction auxiliary guide rail, a drag chain bracket, a wiring drag chain, a protective cover, a fixed bracket, an X-direction auxiliary guide rail, a welding gun and an X-direction IAI electric cylinder, the X-direction auxiliary guide rail and the Y-direction auxiliary guide rail are respectively and fixedly arranged on the fixed bracket along X direction and Y direction, the X-direction IAI electric cylinder and the Y-direction IAI electric cylinder are respectively arranged on the X-direction auxiliary guide rail and the Y-direction auxiliary guide rail, the bottom of the Y-direction auxiliary guide rail is slidably arranged on the X-direction auxiliary guide rail, the protective cover is respectively covered on the outer side of the X-direction IAI electric cylinder and the Y-direction IAI electric cylinder, the fixed bracket is provided with the drag chain bracket, the wiring drag chain is arranged on the drag chain bracket along X direction, and a welding gun mounting bracket is fixedly mounted on the Y-direction IAI electric cylinder, and a welding gun is mounted on the welding gun mounting bracket.
4. The welding equipment capable of freely moving in the XY plane according to claim 1, further comprising a protective grid, wherein the protective grid is a U-shaped structure viewed from the top and covers the outer side of the equipment base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021941480.9U CN213531191U (en) | 2020-09-08 | 2020-09-08 | Welding equipment capable of freely moving in XY plane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021941480.9U CN213531191U (en) | 2020-09-08 | 2020-09-08 | Welding equipment capable of freely moving in XY plane |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213531191U true CN213531191U (en) | 2021-06-25 |
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ID=76491261
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021941480.9U Active CN213531191U (en) | 2020-09-08 | 2020-09-08 | Welding equipment capable of freely moving in XY plane |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213531191U (en) |
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2020
- 2020-09-08 CN CN202021941480.9U patent/CN213531191U/en active Active
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