CN216264260U - Automatic welding equipment for building aluminum alloy machining - Google Patents
Automatic welding equipment for building aluminum alloy machining Download PDFInfo
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Abstract
本实用新型公开了一种建筑铝合金加工用自动化焊接装备,包括设备主体、承载架、平板、控制面板和副液压缸,所述设备主体的底部固定有承载架,且所述承载架的顶端固定有平板,所述平板底端的两侧皆设置有滑槽,所述平板顶端的两侧皆滑动安装有工件台,所述工件台的顶端设置有铝板限位结构,所述设备主体顶端的中心位置处安装有主液压缸,且所述主液压缸的活塞杆底端安装有支撑板,支撑板的两端与设备主体的内壁滑动连接,所述支撑板底端的一侧安装有动力箱。本实用新型不仅对铝合金模板进行固定,提高焊接装备的加工精度,省去工作人员对准接缝的工作,降低工作人员的作业强度,还提高设备对铝合金模板的焊接效率。
The utility model discloses an automatic welding equipment for aluminum alloy processing in construction, which comprises an equipment main body, a carrying frame, a flat plate, a control panel and an auxiliary hydraulic cylinder. A carrying frame is fixed at the bottom of the equipment main body, and a top end of the carrying frame is fixed A flat plate is fixed, sliding grooves are arranged on both sides of the bottom end of the flat plate, a workpiece table is slidably installed on both sides of the top end of the flat plate, an aluminum plate limit structure is arranged on the top of the workpiece table, and the top of the equipment main body is provided with a limit structure. A main hydraulic cylinder is installed at the central position, and a support plate is installed at the bottom end of the piston rod of the main hydraulic cylinder. . The utility model not only fixes the aluminum alloy template, improves the processing accuracy of the welding equipment, saves the work of aligning the seam by the staff, reduces the working intensity of the staff, but also improves the welding efficiency of the equipment to the aluminum alloy template.
Description
技术领域technical field
本实用新型涉及铝合金焊接技术领域,具体为一种建筑铝合金加工用自动化焊接装备。The utility model relates to the technical field of aluminum alloy welding, in particular to an automatic welding equipment for aluminum alloy processing in construction.
背景技术Background technique
铝合金密度低,但强度比较高,接近或超过优质钢,塑性好,可加工成各种型材,其中铝合金模板技术作为新型模板技术,在房建工程中的应用已日趋广泛,铝合金模板整体多个板料、型材和辅助结构焊接构成,其结构整体呈框体状,由于为模块化结构,对焊接尺寸要求严格,在建筑过程中需要大量同类规格铝合金模板。Aluminum alloy has low density, but high strength, close to or surpassing high-quality steel, good plasticity, and can be processed into various profiles. Among them, aluminum alloy formwork technology, as a new formwork technology, has been widely used in housing construction projects. The whole is composed of multiple sheets, profiles and auxiliary structures welded together. The overall structure is frame-shaped. Due to the modular structure, the welding size is strictly required. In the construction process, a large number of aluminum alloy formwork of the same specification is required.
现今市场上的此类焊接装备种类繁多,基本可以满足人们的使用需求,但是依然存在一定的不足之处,现有的此类焊接装备在对两组铝合金模板的接缝处进行焊接时,需要工作人员手动搬运并对准两组铝合金模板,再利用工装对铝合金模板进行固定,操作过程中费时费力,增加了工作人员的作业强度。There are many kinds of such welding equipment on the market today, which can basically meet people's needs, but there are still some shortcomings. When welding the joints of two sets of aluminum alloy templates, the existing welding equipment It is necessary for the staff to manually carry and align the two sets of aluminum alloy formwork, and then use the tooling to fix the aluminum alloy formwork, which is time-consuming and laborious during the operation, which increases the work intensity of the staff.
实用新型内容Utility model content
本实用新型的目的在于提供一种建筑铝合金加工用自动化焊接装备,以解决上述背景技术中提出装置需工作人员手动对准两组铝合金模板的工作,工作人员作业强度较高的问题。The purpose of the present utility model is to provide an automatic welding equipment for processing aluminum alloys in construction, so as to solve the problem that the device in the above-mentioned background technology requires workers to manually align two sets of aluminum alloy templates, and the working intensity of the workers is high.
为实现上述目的,本实用新型提供如下技术方案:一种建筑铝合金加工用自动化焊接装备,包括设备主体、承载架、平板、控制面板和副液压缸,所述设备主体的底部固定有承载架,且所述承载架的顶端固定有平板,所述平板底端的两侧皆设置有滑槽,所述平板顶端的两侧皆滑动安装有工件台,所述工件台的顶端设置有铝板限位结构,所述设备主体顶端的中心位置处安装有主液压缸,且所述主液压缸的活塞杆底端安装有支撑板,支撑板的两端与设备主体的内壁滑动连接,所述支撑板底端的一侧安装有动力箱,所述平板底端的中心位置处转动安装有连接板,且所述连接板的顶端滑动安装有第一连接臂,所述连接板的底端滑动安装有第二连接臂,所述平板的底端固定有主导轨,且所述主导轨的表面滑动安装有导向板,导向板的顶端与工件台的底端固定连接,所述第一连接臂的一端与导向板的底端活动连接,所述平板底端的一侧安装有副液压缸,副液压缸的一端与导向板的底端固定连接,所述设备主体一侧的外壁上安装有控制面板,控制面板内部单片机的输出端与主液压缸和副液压缸的输入端电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a kind of automatic welding equipment for aluminum alloy processing in construction, including equipment main body, carrying frame, flat plate, control panel and auxiliary hydraulic cylinder, the bottom of the equipment main body is fixed with carrying frame , and the top of the carrier frame is fixed with a flat plate, both sides of the bottom end of the flat plate are provided with sliding grooves, both sides of the top of the flat plate are slidably installed with a workpiece table, and the top of the workpiece table is provided with an aluminum plate limiter structure, a main hydraulic cylinder is installed at the central position of the top of the main body of the equipment, and a support plate is installed at the bottom end of the piston rod of the main hydraulic cylinder. A power box is installed on one side of the bottom end, a connecting plate is rotatably installed at the center position of the bottom end of the flat plate, a first connecting arm is slidably installed on the top end of the connecting plate, and a second connecting arm is slidably installed on the bottom end of the connecting plate. A connecting arm, a main guide rail is fixed at the bottom end of the flat plate, and a guide plate is slidably installed on the surface of the main guide rail, the top end of the guide plate is fixedly connected with the bottom end of the workpiece table, and one end of the first connecting arm is connected with the guide plate The bottom end of the plate is movably connected, one side of the bottom end of the flat plate is installed with an auxiliary hydraulic cylinder, one end of the auxiliary hydraulic cylinder is fixedly connected with the bottom end of the guide plate, and a control panel is installed on the outer wall of one side of the main body of the equipment. The output end of the internal single-chip microcomputer is electrically connected with the input ends of the main hydraulic cylinder and the auxiliary hydraulic cylinder.
优选的,所述铝板限位结构的内部依次设置有托板、固定板、支撑架、气缸、限位臂和压紧块,所述工件台的顶端固定有托板,且所述托板的顶端固定有固定板。Preferably, a support plate, a fixing plate, a support frame, a cylinder, a limit arm and a pressing block are sequentially arranged inside the aluminum plate limiting structure, a support plate is fixed at the top of the workpiece table, and the support plate is The top is fixed with a fixing plate.
优选的,所述固定板顶端的一侧安装有支撑架,且所述支撑架的顶端活动安装有气缸。Preferably, a support frame is installed on one side of the top end of the fixing plate, and a cylinder is movably installed on the top end of the support frame.
优选的,所述支撑架顶端的一侧活动安装有限位臂,限位臂的顶端与气缸的活塞杆端部活动连接,所述限位臂的外壁上焊接有压紧块。Preferably, a limit arm is movably installed on one side of the top end of the support frame, the top end of the limit arm is movably connected with the end of the piston rod of the cylinder, and a pressing block is welded on the outer wall of the limit arm.
优选的,所述动力箱一侧的外壁上安装有驱动电机,且所述驱动电机的输出端安装有滚珠丝杆,所述动力箱的内壁上固定有导向杆。Preferably, a drive motor is installed on the outer wall of one side of the power box, a ball screw is installed at the output end of the drive motor, and a guide rod is fixed on the inner wall of the power box.
优选的,所述滚珠丝杆的螺纹面上通过螺母座安装有支板,且所述支板的外壁上安装有焊接枪。Preferably, a support plate is installed on the threaded surface of the ball screw through a nut seat, and a welding gun is installed on the outer wall of the support plate.
与现有技术相比,本实用新型的有益效果是:该一种建筑铝合金加工用自动化焊接装备不仅对铝合金模板进行固定,提高焊接装备的加工精度,省去工作人员对准接缝的工作,降低工作人员的作业强度,还提高设备对铝合金模板的焊接效率;Compared with the prior art, the beneficial effects of the present utility model are: the automatic welding equipment for aluminum alloy processing in construction not only fixes the aluminum alloy template, but also improves the processing accuracy of the welding equipment, and saves the need for staff to align the joints. work, reduce the work intensity of the staff, and also improve the welding efficiency of the equipment to the aluminum alloy formwork;
(1)通过设置有压紧块和气缸等,工作人员通过控制面板开启气缸工作,则气缸的活塞杆可推动限位臂向下翻转,使得压紧块压在铝合金模板的上表面,避免铝合金模板在焊接过程中出现滑动、不稳的现象,提高焊接装备的加工精度;(1) By setting a pressing block and a cylinder, etc., the staff opens the cylinder through the control panel to work, and the piston rod of the cylinder can push the limit arm to turn down, so that the pressing block is pressed on the upper surface of the aluminum alloy formwork to avoid The aluminum alloy template appears to slide and become unstable during the welding process, which improves the machining accuracy of the welding equipment;
(2)通过设置有第一连接臂和第二连接臂等,副液压缸可拉动导向板水平移动,导向板可在主导轨的表面进行滑动,由于第一连接臂、连接板以及第二连接臂相互互动连接,则两组导向板可相向移动,此时两组铝合金模板相互靠近,直至两组铝合金模板接触,从而快速完成铝合金模板的对接工作,省去工作人员对准接缝的工作;(2) By being provided with a first connecting arm and a second connecting arm, the auxiliary hydraulic cylinder can pull the guide plate to move horizontally, and the guide plate can slide on the surface of the main guide rail. If the arms are interactively connected, the two sets of guide plates can move towards each other. At this time, the two sets of aluminum alloy formwork are close to each other until the two sets of aluminum alloy formwork are in contact, so as to quickly complete the docking work of the aluminum alloy formwork and save the staff from aligning the joints. work;
(3)通过设置有滚珠丝杆和支板等,驱动电机驱动滚珠丝杆转动,使得支板在滚珠丝杆的水平面上进行移动,即支板带动焊接枪水平移动,使得焊接枪沿着接缝处移动,即完成铝合金模板的焊接工作,实现焊接装备自动焊接的功能,提高设备对铝合金模板的焊接效率。(3) By providing a ball screw and a support plate, etc., the drive motor drives the ball screw to rotate, so that the support plate moves on the horizontal plane of the ball screw, that is, the support plate drives the welding gun to move horizontally, so that the welding gun moves along the joint. Move the seam to complete the welding of the aluminum alloy template, realize the automatic welding function of the welding equipment, and improve the welding efficiency of the equipment to the aluminum alloy template.
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;
图2为本实用新型的平板仰视结构示意图;FIG. 2 is a schematic view of the flat panel structure of the present utility model;
图3为本实用新型的动力箱侧视结构示意图;Fig. 3 is the side view structure schematic diagram of the power box of the utility model;
图4为本实用新型的铝板限位结构放大结构示意图;Fig. 4 is the enlarged structural schematic diagram of the aluminum plate limit structure of the present invention;
图中:1、设备主体;2、承载架;3、平板;4、工件台;5、铝板限位结构;501、托板;502、固定板;503、支撑架;504、气缸;505、限位臂;506、压紧块;6、支撑板;7、主液压缸;8、控制面板;9、滑槽;10、副液压缸;11、主导轨;12、导向板;13、第一连接臂;14、连接板;15、第二连接臂;16、动力箱;17、滚珠丝杆;18、支板;19、导向杆;20、驱动电机;21、焊接枪。In the figure: 1. Main body of the equipment; 2. Bearing frame; 3. Flat plate; 4. Workpiece table; 5. Limiting structure of aluminum plate; 501, Pallet; 502, Fixing plate; Limiting arm; 506, pressing block; 6, supporting plate; 7, main hydraulic cylinder; 8, control panel; 9, chute; 10, auxiliary hydraulic cylinder; 11, main guide rail; 12, guide plate; 13, first A connecting arm; 14, connecting plate; 15, second connecting arm; 16, power box; 17, ball screw; 18, support plate; 19, guide rod; 20, drive motor; 21, welding gun.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供的一种实施例:一种建筑铝合金加工用自动化焊接装备,包括设备主体1、承载架2、平板3、控制面板8和副液压缸10,设备主体1的底部固定有承载架2,且承载架2的顶端固定有平板3,平板3底端的两侧皆设置有滑槽9,平板3顶端的两侧皆滑动安装有工件台4,工件台4的顶端设置有铝板限位结构5,铝板限位结构5的内部依次设置有托板501、固定板502、支撑架503、气缸504、限位臂505和压紧块506,工件台4的顶端固定有托板501,且托板501的顶端固定有固定板502,固定板502顶端的一侧安装有支撑架503,且支撑架503的顶端活动安装有气缸504,该气缸504的型号可为SC50X20,工作人员将两组铝合金模板放置在两组托板501上,此时工作人员通过控制面板8开启气缸504工作,则气缸504的活塞杆可推动限位臂505向下翻转;Please refer to FIGS. 1-4, an embodiment provided by the present utility model: an automatic welding equipment for aluminum alloy processing in construction, including an equipment main body 1, a carrier frame 2, a flat plate 3, a control panel 8 and an auxiliary
支撑架503顶端的一侧活动安装有限位臂505,限位臂505的顶端与气缸504的活塞杆端部活动连接,限位臂505的外壁上焊接有压紧块506;A
限位臂505带动压紧块506压在铝合金模板的上表面,从而避免铝合金模板在焊接过程中出现滑动、不稳的现象,提高焊接装备的加工质量;The
设备主体1顶端的中心位置处安装有主液压缸7,该主液压缸7的型号可为HSGL-01-100,且主液压缸7的活塞杆底端安装有支撑板6,支撑板6的两端与设备主体1的内壁滑动连接,支撑板6底端的一侧安装有动力箱16,动力箱16一侧的外壁上安装有驱动电机20,该驱动电机20的型号可为RS-385SH,且驱动电机20的输出端安装有滚珠丝杆17,作人员通过控制面板8开启驱动电机20工作,则驱动电机20驱动滚珠丝杆17转动;A main
动力箱16的内壁上固定有导向杆19,滚珠丝杆17的螺纹面上通过螺母座安装有支板18,且支板18的外壁上安装有焊接枪21,支板18在滚珠丝杆17的水平面上进行移动,即支板18带动焊接枪21水平移动,使得焊接枪21沿着接缝处移动,即完成铝合金模板的焊接工作,提高装备的焊接效率;A
平板3底端的中心位置处转动安装有连接板14,且连接板14的顶端滑动安装有第一连接臂13,连接板14的底端滑动安装有第二连接臂15,平板3的底端固定有主导轨11,且主导轨11的表面滑动安装有导向板12,导向板12的顶端与工件台4的底端固定连接,第一连接臂13的一端与导向板12的底端活动连接,平板3底端的一侧安装有副液压缸10,该副液压缸10的型号可为HSGL-01-90,副液压缸10的一端与导向板12的底端固定连接,副液压缸10可拉动导向板12水平移动,导向板12可在主导轨11的表面进行滑动;The connecting
由于第一连接臂13、连接板14以及第二连接臂15相互互动连接,则两组导向板12可相向移动,两组导向板12向连接板14的中心点移动,此时导向板12拉动工件台4以及铝板限位结构5、铝合金模板相互靠近,从而快速完成铝合金模板的对接工作;Since the first connecting
设备主体1一侧的外壁上安装有控制面板8,该控制面板8的型号可为FHR-211,控制面板8内部单片机的输出端分别与主液压缸7、副液压缸10和驱动电机20的输入端电性连接。A control panel 8 is installed on the outer wall of one side of the main body of the equipment 1. The model of the control panel 8 can be FHR-211. The input terminal is electrically connected.
本申请实施例在使用时,首先工作人员将两组铝合金模板放置在两组托板501上,此时工作人员通过控制面板8开启气缸504工作,则气缸504的活塞杆可推动限位臂505向下翻转,即限位臂505带动压紧块506压在铝合金模板的上表面,从而避免铝合金模板在焊接过程中出现滑动、不稳的现象,提高焊接装备的加工质量,当两组铝合金模板固定完毕后,利用控制面板8开启副液压缸10工作,则副液压缸10可拉动导向板12水平移动,导向板12可在主导轨11的表面进行滑动,由于第一连接臂13、连接板14以及第二连接臂15相互互动连接,则两组导向板12可相向移动,即两组导向板12向连接板14的中心点移动,此时导向板12拉动工件台4以及铝板限位结构5、铝合金模板相互靠近,直至两组铝合金模板接触,从而快速完成铝合金模板的对接工作,省去工作人员对准接缝的工作,操作快捷方便,降低工作人员的作业强度,当两组铝合金模板接缝对齐后,由主液压缸7推动支撑板6、动力箱16以及滚珠丝杆17整体下行,直至焊接枪21的底端与与铝合金模板的接缝处接触,此时工作人员通过控制面板8开启驱动电机20工作,则驱动电机20驱动滚珠丝杆17转动,使得支板18在滚珠丝杆17的水平面上进行移动,即支板18带动焊接枪21水平移动,使得焊接枪21沿着接缝处移动,即完成铝合金模板的焊接工作,实现焊接装备自动焊接的功能,提高设备对铝合金模板的焊接效率。When the embodiment of the present application is used, firstly, the staff places two sets of aluminum alloy templates on the two sets of
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| CN202122255425.5U Expired - Fee Related CN216264260U (en) | 2021-09-17 | 2021-09-17 | Automatic welding equipment for building aluminum alloy machining |
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| Country | Link |
|---|---|
| CN (1) | CN216264260U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118926816A (en) * | 2024-09-10 | 2024-11-12 | 东莞市达亿五金机械有限公司 | An automatic welding device capable of correcting aluminum plates |
-
2021
- 2021-09-17 CN CN202122255425.5U patent/CN216264260U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118926816A (en) * | 2024-09-10 | 2024-11-12 | 东莞市达亿五金机械有限公司 | An automatic welding device capable of correcting aluminum plates |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220914 Address after: 431700 Industrial 1st Road, Tianmen Industrial Park, Tianmen City, Hubei Province Patentee after: Hubei Da'ao Environmental Protection Technology Co.,Ltd. Address before: 510000 room 83-5020, building D, No. 116, Tongtai Road, Baiyun District, Guangzhou, Guangdong Patentee before: Zhang Xiao |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220412 |
