CN213531145U - Automatic welding equipment for low-frequency antenna framework winding assembly - Google Patents

Automatic welding equipment for low-frequency antenna framework winding assembly Download PDF

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Publication number
CN213531145U
CN213531145U CN202022669218.XU CN202022669218U CN213531145U CN 213531145 U CN213531145 U CN 213531145U CN 202022669218 U CN202022669218 U CN 202022669218U CN 213531145 U CN213531145 U CN 213531145U
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linear guide
lead screw
axis lead
tool
screw linear
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CN202022669218.XU
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Chinese (zh)
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孟国栋
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Shanghai Longhua Auto Parts Co ltd
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Shanghai Longhua Auto Parts Co ltd
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Abstract

The utility model discloses a low frequency antenna framework winding assembly automatic welding equipment, the upper surface of a workbench is provided with a tool arranging base, the upper surface of the tool arranging base is movably provided with a positioning tool, the positioning tool is provided with a plurality of positioning holes, the upper surface of the workbench is also provided with a scaling powder furnace and a tin welding furnace, the upper surface of the workbench is respectively provided with two supporting columns at two sides of the scaling powder furnace and the tin welding furnace, the top ends of the two supporting columns at the same side are connected with a supporting plate, two X-axis lead screw linear guide rails are respectively arranged at the upper surfaces of the two supporting plates, the sliding tables of the two X-axis lead screw linear guide rails are connected with two ends of the Z-axis lead screw linear guide rail, the sliding table of the Z-axis lead screw linear guide rail is connected with the Y-axis lead screw linear guide rail, the upper end of a connecting plate is connected with the sliding table, the utility model discloses rational in infrastructure, intensity of labour greatly reduced, production efficiency improves, easy operation, convenience greatly.

Description

Automatic welding equipment for low-frequency antenna framework winding assembly
Technical Field
The utility model relates to an electricity field especially relates to low frequency antenna skeleton wire winding subassembly welding technique, specifically is a low frequency antenna skeleton wire winding subassembly automatic weld equipment.
Background
In the prior art, the winding and welding of the internal framework of the low-frequency antenna are manual welding spots, the operation method is to immerse two stand columns of the framework winding assembly into soldering flux, then place a single framework assembly on a tool, and then respectively perform tin soldering on the two stand columns by using electric soldering irons, so that the efficiency is low, the labor intensity is high, and therefore an improved technology is urgently needed to solve the problem in the prior art.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a low frequency antenna skeleton wire winding subassembly automatic weld equipment is provided with scaling powder stove and soldering tin stove at the workstation upper surface to remove through the cooperation of the linear module of triaxial, intensity of labour greatly reduced, through the location frock of seting up a plurality of locating holes, many products can be welded to a cycle, and production efficiency improves greatly, and the cost is lower, with the problem of proposing in solving above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic welding device for a low-frequency antenna framework winding assembly comprises a workbench, a three-axis linear module and a tool hoisting mechanism;
the upper surface of the workbench is provided with a tool arrangement base, the upper surface of the tool arrangement base is movably provided with a positioning tool, the positioning tool is provided with a plurality of positioning holes, a winding assembly is movably placed in the positioning holes of the positioning tool, the upper surface of the workbench is also provided with a scaling powder furnace and a tin soldering furnace, two supporting columns are respectively arranged on the two sides of the scaling powder furnace and the tin soldering furnace on the upper surface of the workbench, and the top ends of the two supporting columns on the same side are connected with one supporting plate;
the three-axis linear module comprises an X-axis lead screw linear guide rail, a Y-axis lead screw linear guide rail and a Z-axis lead screw linear guide rail, wherein the X-axis lead screw linear guide rails are provided with two parts which are respectively arranged on the upper surfaces of two supporting plates, the sliding tables of the two X-axis lead screw linear guide rails are connected with the two ends of the Z-axis lead screw linear guide rail, and the sliding table of the Z-axis lead screw linear guide rail is connected with the Y-axis lead screw linear guide rail;
frock hoisting machine constructs including connecting plate and frock and lays the hanging flower basket, the upper end of connecting plate links to each other with Z axle screw linear guide's slip table, the hanging flower basket is laid with the frock in the bottom of connecting plate and links to each other, the hanging flower basket is laid with location frock to the frock and cooperatees.
Preferably, the upper surface of the workbench is provided with a concave table, and the soldering flux furnace and the soldering tin furnace are arranged in the concave table on the upper surface of the workbench, so that the heights of the soldering flux furnace and the soldering tin furnace are reduced, and the operation safety is ensured.
Preferably, the upper surface of the tool arranging base is of an open structure, and grooves are formed in two sides of the tool arranging base, so that the tool can be conveniently arranged and taken.
Preferably, the bottom end plate is arranged at the bottom end of the connecting plate, a reinforcing plate is further arranged at the joint of the connecting plate and the bottom end plate to guarantee structural strength, and the connecting plate is connected with the upper surface of the tool placing hanging basket through the bottom end plate to achieve connection between the tool placing hanging baskets.
Preferably, the hanging basket is laid to the frock includes longitudinal plate and diaphragm, the diaphragm bilateral symmetry is provided with two longitudinal plates, the draw-in groove has all been seted up to the inboard of longitudinal plate bottom, this simple structure, and with low costs, and can realize hanging in midair of location worker.
Preferably, the locating tool is provided with convex edges on two sides, the convex edges on two sides of the locating tool are movably arranged in the clamping grooves between the two longitudinal plates, and the hanging basket is placed in cooperation with the locating tool.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the upper surface of the workbench is provided with the scaling powder furnace and the solder furnace, and the scaling powder furnace and the solder furnace move in a matched manner through the three-axis linear module, so that the labor intensity is greatly reduced.
(2) Through the location frock of seting up a plurality of locating holes, many products can be welded to a cycle, and production efficiency improves greatly.
(3) The positioning tool is inserted into the tool placing hanging basket, the operation is simple and convenient, the structure is simple, the replacement and maintenance are easier than those of a traditional clamp, and the cost is lower.
Drawings
Fig. 1 is a schematic structural view of the automatic welding equipment for the winding assembly of the low-frequency antenna framework of the present invention;
fig. 2 is a schematic side view of the automatic welding equipment for the low-frequency antenna frame winding assembly of the present invention;
FIG. 3 is a schematic view showing a positional relationship among a fixture mounting base, a positioning fixture, and a winding assembly;
FIG. 4 is a schematic view of a tool mounting base structure;
FIG. 5 is a schematic view of a connection plate;
FIG. 6 is a structural diagram of a tool mounting basket;
fig. 7 is a schematic structural view of the positioning tool.
In the figure: the welding jig comprises a workbench 1, a jig mounting base 2, a positioning jig 3, a winding assembly 4, a flux furnace 5, a soldering tin furnace 6, a support pillar 7, a support plate 8, an X-axis lead screw linear guide rail 9, a Y-axis lead screw linear guide rail 10, a Z-axis lead screw linear guide rail 11, a connecting plate 12, a jig mounting basket 13, a concave table 14, a bottom end plate 15, a reinforcing plate 16, a longitudinal plate 131, a transverse plate 132 and a convex edge 301.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the embodiments of the present invention and the accompanying drawings, and obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention;
it should be noted that, in the description of the present invention, it is to be noted that the terms "inside", "outside", "upper", "lower", "both sides", "one end", "the other end", "left", "right", and the like indicate the directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for convenience of description and simplification of the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-7, the utility model relates to an automatic welding device for a low-frequency antenna framework winding assembly, which comprises a workbench 1, a three-axis linear module and a tool hoisting mechanism; the upper surface of a workbench 1 is provided with a tool mounting base 2, the upper surface of the tool mounting base 2 is of an open structure, two sides of the tool mounting base 2 are provided with grooves, the upper surface of the tool mounting base 2 is movably provided with a positioning tool 3, the positioning tool 3 is provided with a plurality of positioning holes, a winding component 4 is movably placed in the positioning holes of the positioning tool 3, the upper surface of the workbench 1 is also provided with a scaling powder furnace 5 and a soldering tin furnace 6, the upper surface of the workbench 1 is provided with a concave table 14, the scaling powder furnace 5 and the soldering tin furnace 6 are arranged in the concave table 14 on the upper surface of the workbench 1, two sides of the upper surface of the workbench 1, which are positioned at the scaling powder furnace 5 and the soldering tin furnace 6, are respectively provided with two support columns 7; the three-axis linear module comprises an X-axis lead screw linear guide rail 9, a Y-axis lead screw linear guide rail 10 and a Z-axis lead screw linear guide rail 11, wherein the X-axis lead screw linear guide rail 9 is provided with two parts which are respectively arranged on the upper surfaces of two supporting plates 8, the sliding tables of the two X-axis lead screw linear guide rails 9 are connected with two ends of the Z-axis lead screw linear guide rail 11, and the sliding table of the Z-axis lead screw linear guide rail 11 is connected with the Y-axis lead screw linear guide rail 10; frock hoisting machine constructs and lays hanging flower basket 13 including connecting plate 12 and frock, and the upper end of connecting plate 12 links to each other with Z axle screw linear guide 11's slip table, and the hanging flower basket 13 is laid to the bottom of connecting plate 12 and frock links to each other, and the hanging flower basket 13 is laid to the frock cooperatees with location frock 3.
The bottom end plate 15 is arranged at the bottom end of the connecting plate 12, a reinforcing plate 16 is further arranged at the joint of the connecting plate 12 and the bottom end plate 15, and the connecting plate 12 is connected with the upper surface of the tool placing basket 13 through the bottom end plate 15.
The tool placing hanging basket 13 comprises longitudinal plates 131 and transverse plates 132, two longitudinal plates 131 are symmetrically arranged on two sides of the transverse plates 132, and clamping grooves are formed in the inner sides of the bottom ends of the longitudinal plates 131.
Both sides of the positioning tool 3 are provided with convex edges 301, and the convex edges 301 on both sides of the positioning tool 3 are movably arranged in the clamping grooves between the two longitudinal plates 131.
The installation method and the use principle are as follows: installing a scaling powder furnace 5 and a soldering tin furnace 6 in a concave table 14 on the upper surface of a workbench 1, fixing support columns 7 on the upper surface of the workbench 1, respectively connecting two support plates 8 with the support columns 7 on two sides, respectively installing X-axis lead screw linear guide rails 9 on the upper surfaces of the support plates 8, respectively connecting two ends of a Z-axis lead screw linear guide rail 11 with a sliding table of the X-axis lead screw linear guide rails 9, respectively connecting a Y-axis lead screw linear guide rail 10 with the sliding table of the Z-axis lead screw linear guide rail 11, then connecting a connecting plate 12 with the sliding table of the Y-axis lead screw linear guide rail 10, finally fixing a tool placing hanging basket 13 at the bottom end of the Y-axis lead screw linear guide rail 10, completing installation, placing a tool placing base 2 on the upper surface of the workbench 1, then placing a positioning tool 3 on the tool placing base 2, manually inserting a framework winding component 4 into a positioning hole of the positioning tool 3, and the positioning tool 3 is inserted into the clamping grooves of the longitudinal plates 131 on the two sides of the tool placing hanging basket 13, the equipment automatically moves to the soldering flux furnace 5 to be immersed through the three-axis linear module after a start button is pressed, and then automatically operates to the soldering tin furnace 6 to be welded. The utility model has reasonable structure, the soldering flux furnace 5 and the soldering tin furnace 6 are arranged on the upper surface of the worktable 1 and move in a matching way through the three-axis linear module, and the labor intensity is greatly reduced; through the positioning tool 3 provided with a plurality of positioning holes, a plurality of products can be welded in one period, and the production efficiency is greatly improved; the positioning tool 3 is inserted into the tool placing hanging basket 13, so that the operation is simple and convenient, the structure is simple, the replacement and maintenance are easier than those of a traditional clamp, and the cost is lower.
The details of the present invention are well known to those skilled in the art.
Finally, it is to be noted that: the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the examples, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified and replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.

Claims (6)

1. The utility model provides a low frequency antenna skeleton wire winding subassembly automatic weld equipment which characterized in that: the device comprises a workbench (1), a three-axis linear module and a tool hoisting mechanism;
the upper surface of the workbench (1) is provided with a tool arrangement base (2), the upper surface of the tool arrangement base (2) is movably provided with a positioning tool (3), the positioning tool (3) is provided with a plurality of positioning holes, a winding assembly (4) is movably placed in the positioning holes of the positioning tool (3), the upper surface of the workbench (1) is also provided with a scaling powder furnace (5) and a soldering tin furnace (6), two supporting columns (7) are respectively arranged on the two sides of the scaling powder furnace (5) and the soldering tin furnace (6) on the upper surface of the workbench (1), and the top ends of the two supporting columns (7) on the same side are connected with one supporting plate (8);
the three-axis linear module comprises X-axis lead screw linear guide rails (9), Y-axis lead screw linear guide rails (10) and Z-axis lead screw linear guide rails (11), wherein the X-axis lead screw linear guide rails (9) are provided with two parts which are respectively arranged on the upper surfaces of two supporting plates (8), the sliding tables of the two X-axis lead screw linear guide rails (9) are connected with the two ends of the Z-axis lead screw linear guide rails (11), and the sliding table of the Z-axis lead screw linear guide rails (11) is connected with the Y-axis lead screw linear guide rails (10);
frock hoisting machine constructs and lays hanging flower basket (13) including connecting plate (12) and frock, the upper end of connecting plate (12) links to each other with the slip table of Z axle screw linear guide (11), hanging flower basket (13) are laid with the frock to the bottom of connecting plate (12) and link to each other, hanging flower basket (13) are laid with location frock (3) to the frock and cooperate.
2. The automatic welding equipment for the low-frequency antenna framework winding assembly according to claim 1, is characterized in that: concave stations (14) are arranged on the upper surface of the workbench (1), and the scaling powder furnace (5) and the soldering tin furnace (6) are arranged in the concave stations (14) on the upper surface of the workbench (1).
3. The automatic welding equipment for the low-frequency antenna framework winding assembly according to claim 1, is characterized in that: the upper surface of the tool mounting base (2) is of an open structure, and grooves are formed in two sides of the tool mounting base (2).
4. The automatic welding equipment for the low-frequency antenna framework winding assembly according to claim 1, is characterized in that: the bottom end of the connecting plate (12) is provided with a bottom end plate (15), a reinforcing plate (16) is further arranged at the joint of the connecting plate (12) and the bottom end plate (15), and the connecting plate (12) is connected with the upper surface of the tool placing hanging basket (13) through the bottom end plate (15).
5. The automatic welding equipment for the low-frequency antenna framework winding assembly according to claim 1, is characterized in that: the hanging basket (13) is laid to frock includes longitudinal plate (131) and diaphragm (132), diaphragm (132) bilateral symmetry is provided with two longitudinal plate (131), the draw-in groove has all been seted up to the inboard of longitudinal plate (131) bottom.
6. The automatic welding equipment for the low-frequency antenna framework winding assembly according to claim 1, is characterized in that: both sides of the positioning tool (3) are provided with convex edges (301), and the convex edges (301) on both sides of the positioning tool (3) are movably arranged in the clamping grooves between the two longitudinal plates (131).
CN202022669218.XU 2020-11-18 2020-11-18 Automatic welding equipment for low-frequency antenna framework winding assembly Active CN213531145U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022669218.XU CN213531145U (en) 2020-11-18 2020-11-18 Automatic welding equipment for low-frequency antenna framework winding assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022669218.XU CN213531145U (en) 2020-11-18 2020-11-18 Automatic welding equipment for low-frequency antenna framework winding assembly

Publications (1)

Publication Number Publication Date
CN213531145U true CN213531145U (en) 2021-06-25

Family

ID=76482827

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022669218.XU Active CN213531145U (en) 2020-11-18 2020-11-18 Automatic welding equipment for low-frequency antenna framework winding assembly

Country Status (1)

Country Link
CN (1) CN213531145U (en)

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