CN213530122U

CN213530122U - Cutting workstation

Info

Publication number: CN213530122U
Application number: CN202022003804.0U
Authority: CN
Inventors: 马庆国; 周亚
Original assignee: Hunan Sany Kuaierju Housing Industry Co Ltd
Current assignee: Sany Construction Robot Xian Research Institute Co Ltd
Priority date: 2020-09-14
Filing date: 2020-09-14
Publication date: 2021-06-25
Anticipated expiration: 2030-09-14

Abstract

The utility model provides a cutting workstation belongs to material automatic cutout field. Cutting work station includes workstation and dust collector, the workstation is used for placing the material, dust collector includes shielding piece and dust shaker, shielding piece set up in the edge of workstation is used for making the smoke and dust that produces on the workstation gathers together, the dust absorption mouth of dust shaker set up in the edge of workstation does not set up the position of shielding piece is used for siphoning away the smoke and dust that produces on the workstation. This cutting workstation can effectively gather together the dust, avoids the dust to leave the workstation easily, arranges the dust absorption mouth of dust shaker at the workstation simultaneously to adsorb and gather together the smoke and dust on the workstation, thereby effectively improve the dust removal effect to the workstation, from the smoke and dust that to a great extent reduced the workstation leak, guarantee cutting workstation operational environment's cleanliness and comfort level.

Description

Cutting workstation

Technical Field

The utility model relates to a material automatic cutout field particularly, relates to a cutting workstation.

Background

The cutting workstation is a material processing system commonly used in industry, and is widely applied to groove cutting of materials such as plates, angle steel and the like.

The inventor researches and discovers that the existing cutting workstation has the problem that a dust removal device is not arranged or the dust removal effect is not good.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a cutting workstation, it can effectively improve the dust removal effect to the workstation, reduces the smoke and dust of workstation and leaks.

The embodiment of the utility model is realized like this:

in a first aspect, an embodiment of the present invention provides a cutting workstation, including:

the workbench is used for placing materials;

dust collector, dust collector include shielding piece and dust shaker, and the shielding piece sets up in the edge of workstation for the smoke and dust that produces on making the workstation gathers together, and the dust absorption mouth of dust shaker sets up in the position that the edge of workstation does not set up the shielding piece, is used for siphoning away the smoke and dust that produces on the workstation.

In an alternative embodiment, the shielding members are arranged on three of the front side, the rear side, the left side and the right side of the workbench, and the dust suction port of the dust remover is arranged on the rest of the front side, the rear side, the left side and the right side of the workbench.

In an optional embodiment, the number of the working tables is two, the working tables are respectively a first table body and a second table body, the shielding pieces are arranged on the front side, the rear side and the right side of the first table body and the front side, the rear side and the left side of the second table body at the same time, and the dust suction ports of the dust remover are arranged on the left side of the first table body and the right side of the second table body.

In an alternative embodiment, the number of the work tables is two and the work tables are arranged at intervals, the cutting work station further comprises a cutting robot, and the cutting robot is located between the two work tables.

In an alternative embodiment, the shielding piece is a baffle plate, the lower part of the baffle plate is fixed on the workbench, and the upper part of the baffle plate is bent towards the center of the workbench.

In an alternative embodiment, the angle between the lower and upper portions of the baffle is greater than 90 °.

In an alternative embodiment, the dust remover comprises a dust removing mechanism and a dust suction pipeline, wherein one end of the dust suction pipeline is connected with the dust removing mechanism, and the other end of the dust suction pipeline forms a dust suction opening.

In an optional embodiment, the cutting workstation further comprises a first controller, and a cutting robot and a material positioning device respectively in communication with the first controller, the material positioning device is used for detecting the position of the material on the worktable, and the first controller is used for controlling the cutting robot to cut the material placed on the worktable according to the position of the material on the worktable.

In an optional implementation mode, the cutting workstation further comprises a feeding frame, a carrying robot, a second controller and a material identification and positioning device, the feeding frame is used for placing materials to be cut, the material identification and positioning device is arranged above the feeding frame and used for identifying types of the materials on the feeding frame and determining positions of the materials on the feeding frame, and the second controller is simultaneously communicated with the carrying robot and the material identification and positioning device and used for controlling the carrying robot to take out the materials on the feeding frame and transport the materials to the workbench according to the types and the positions of the materials on the feeding frame.

In an alternative embodiment, the material identification and positioning device is an image sensor.

The utility model discloses beneficial effect includes:

the cutting workstation that this embodiment provided is provided with the smoke and dust of shielding piece in order to shelter from the workstation on through the edge at the workstation, thereby effectively gather together the dust, avoid the dust to leave the workstation easily, and simultaneously, the dust absorption mouth of dust shaker is arranged at the position that does not set up the shielding piece at the edge of workstation, gather together the smoke and dust on the workstation with absorption, just so can effectively improve the dust removal effect who improves the workstation, the smoke and dust from to a great extent reduction workstation leaks, guarantee cutting workstation operational environment's cleanliness and comfort level, remedy current cutting workstation's defect.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural diagram of a cutting workstation according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a dust removing device provided in an embodiment of the present invention;

fig. 3 is a schematic structural view of a shielding member according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a material positioning device according to an embodiment of the present invention.

Icon: 10-a cutting station; 100-a workbench; 110-a first stage; 120-a second stage; 200-a dust remover; 210-a dust suction port; 220-a dust removal mechanism; 230-a dust suction duct; 300-a cutting robot; 310-a material positioning device; 400-a transfer robot; 500-a feeding frame; 600-a material identification and positioning device; 610-a bracket; 700-blanking frame; 800-a shield; 810-a fixed part; 820-a bending part; 900-robot control cabinet; 920-a cutting power supply; 930-operating floor control cabinet.

Detailed Description

The cutting workstation is a material processing system commonly used in industry, and is widely applied to groove cutting of materials such as plates and angle irons, and the cutting mode generally comprises plasma cutting or flame cutting. However, the existing cutting workstation generally has the problems that a dust removal device is not arranged or the dust removal effect is not good, so that the produced smoke dust is large and easy to leak when the worktable performs cutting work, and the surrounding environment is influenced.

In order to the above situation, the utility model provides a cutting workstation can effectively improve dust absorption effect through setting up efficient dust collector, reduces that the smoke and dust of workstation leaks, guarantees the cleanliness factor and the comfort level of surrounding environment.

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1, the cutting station 10 of the present embodiment includes a worktable 100, a dust removing device, a cutting robot 300, a transfer robot 400, a loading frame 500, a unloading frame 700, a cutting power source 920, a robot control cabinet 900, and a worktable control cabinet 930.

The feeding frame 500 is used for placing materials to be cut, the carrying robot 400 is used for taking out and transporting the materials on the feeding frame 500 to the workbench 100, the cutting robot 300 is used for cutting the materials placed on the workbench 100, the carrying robot 400 is further used for taking out and transporting the cut materials on the workbench 100 to the discharging frame 700, and the discharging frame 700 is used for placing the cut materials. The dust removing device is used for removing smoke generated by cutting on the worktable 100. The cutting power supply 920 is used to provide power to the entire power cutting station 10. The robot control cabinet 900 is used to control the cutting robot 300 and the transfer robot 400.

The feeding frame 500 and the discharging frame 700 have the same structure and are arranged at intervals along the preset direction X.

Referring to fig. 2, the worktable 100 is substantially rectangular, and the number thereof may be set as required. In this embodiment, the number of the working tables 100 is two, and the two working tables 100 are respectively the first working table 110 and the second working table 120, and the two working tables 100 are arranged at intervals along the preset direction X. The arrangement of the two work stations 100 can make the cutting robot 300 and the transfer robot 400 alternately cut and transport the materials on the two work stations 100, thereby effectively improving the working efficiency of the whole cutting work station 10. Of course, in other embodiments, the number of work tables 100 may be one, three, or four.

The dust removing apparatus includes the shield 800 and the dust remover 200. The shielding member 800 is provided at an edge of the work table 100, and is used for gathering the smoke generated on the work table 100. The dust collector 200 is prior art and the detailed construction and principle thereof will not be described herein. The dust suction port 210 of the dust collector 200 is provided at a portion where the shielding member 800 is not provided at the edge of the work table 100, and is used for sucking away the dust generated on the work table 100.

In detail, the shielding member 800 is simultaneously disposed on three of the front, rear, left, and right sides of the worktable 100, and the dust suction port 210 of the dust collector 200 is disposed on the remaining one of the front, rear, left, and right sides of the worktable 100. In this embodiment, since there are two work tables 100, which are the first table body 110 and the second table body 120, the shielding members 800 are disposed on the front side, the rear side, and the right side of the first table body 110 and the front side, the rear side, and the left side of the second table body 120 at the same time. The dust suction port 210 of the dust collector 200 is provided at the left side of the first body 110 and the right side of the second body 120. Due to the symmetrical layout, the shielding piece 800 and the dust suction port 210 can be effectively and conveniently installed, and the gathering and absorbing effects on the smoke dust on the workbench 100 are improved.

Referring to fig. 3, the shielding member 800 may adopt different structures according to requirements, in this embodiment, the shielding member 800 is a baffle plate, a lower portion of the baffle plate is fixed to the worktable 100 to form a fixed portion 810, the fixed portion 810 is perpendicular to the top surface of the worktable 100, and an upper portion of the baffle plate is bent toward the center of the worktable 100 to form a bent portion 820. The structure of the reverse L shape can effectively prevent the smoke dust on the worktable 100 from moving transversely or rising, thereby ensuring the gathering effect of the smoke dust and reducing the leakage of the smoke dust as much as possible. Further, the included angle between the fixing portion 810 and the bending portion 820 is larger than 90 °, so that the gathering effect on the smoke dust can be more effectively improved.

In other embodiments, the baffle plate may also be bent for multiple times, for example, two times of bending are performed to form a first plate, a second plate and a third plate which are sequentially connected at an included angle, where the first plate is perpendicular to the top surface of the workbench 100, and the third plate is parallel to the top surface of the workbench 100.

The number of blinders 800 is determined according to the position where it is required to be disposed. In this embodiment, the number of the shielding members 800 is six, and the six shielding members 800 are respectively disposed on the front side, the rear side, and the right side of the first stage 110 and the front side, the rear side, and the left side of the second stage 120. In other embodiments, the shield 800 can have other shapes, such as a vertical plate, an arc plate, etc.; the number of the blinders 800 can be increased or decreased according to the actual situation.

In detail, the dust collector 200 includes a dust removing mechanism 220 and a dust suction duct 230, one end of the dust suction duct 230 is connected to the dust removing mechanism 220, and the other end thereof forms a dust suction port 210. In this embodiment, since the number of the work table 100 is two, the number of the dust suction pipes 230 is also two, one end of each of the two pipes is connected to the dust removing mechanism 220, the other end of each of the two pipes forms the dust suction port 210, and the two dust suction ports 210 are respectively located on the left side of the first table body 110 and the right side of the second table body 120.

The cutting robot 300 is located between the two work tables 100. The transfer robot 400 travels among the loading frame 500, the two work tables 100, and the unloading frame 700.

The cutting workstation 10 further comprises a first controller and a material positioning device 310, the first controller being arranged within the robot control cabinet 900 and communicating with both the material positioning device 310 and the cutting robot 300. The material positioning device 310 is used for detecting the position of the material on the workbench 100, and the first controller is used for controlling the cutting robot 300 to cut the material on the workbench 100 according to the position of the material on the workbench 100 so as to improve the accuracy of the cutting robot 300 in processing the material and ensure the processing quality of the material.

Referring to fig. 4, the material positioning device 310 may adopt different structures as required, and in this embodiment, the material positioning device 310 is a laser sensor. In other embodiments, the material positioning device 310 may also be an image sensor.

The cutting station 10 further comprises a second controller and a material recognition and positioning device 600, the second controller also being arranged in communication with the robot control cabinet 900 and simultaneously with the material recognition and positioning device 600 and the handling robot 400. The material recognition and positioning device 600 is disposed above the material loading frame 500 through the bracket 610 and used for recognizing the type of the material on the material loading frame 500 and determining the position of the material on the material loading frame 500, and the second controller is simultaneously in communication with the transfer robot 400 and the material recognition and positioning device 600 and used for controlling the transfer robot 400 to take out and transport the material on the material loading frame 500 to the workbench 100 according to the type and the position of the material on the material loading frame 500, so as to improve the stability of the transfer robot 400 in taking out the material loading frame 500, thereby ensuring the processing efficiency of the material and the normal operation of the cutting workstation 10.

The material identifying and positioning Device 600 may have different structures as required, and in this embodiment, the material identifying and positioning Device 600 is an image sensor, and may specifically be a Charge-coupled Device (CCD). In other embodiments, the image sensor may also be a CMOS (Complementary Metal Oxide Semiconductor).

The working process and principle of the cutting station 10 are as follows:

the material is first placed in the loading frame 500. Then, the type and position of the material are determined by the material recognition and positioning device 600, and the material of the material loading frame 500 is taken out by the transfer robot 400 and transferred to the first table body 110. The position of the material on the work table 100 is then determined by the material positioning device 310 and the material is cut by the cutting robot 300. Meanwhile, the material recognition and positioning device 600 recognizes and positions the material of the material loading frame 500 again, and the transfer robot 400 transfers the next material to the second stage body 120. At this time, the cutting of the material on the first stage 110 is completed, the cut material is transferred to the blanking frame 700 by the transfer robot 400, and then the material of the loading frame 500 is transferred to the first stage 110 again. Meanwhile, the cutting robot 300 positions and cuts on the second stage body 120. At this time, the material on the second stage 120 is cut, and the transfer robot 400 transfers the cut material to the blanking frame 700, and then transfers the material of the loading frame 500 to the second stage 120. The above-mentioned operation is repeated in a circulating manner until all the materials in the material loading frame 500 are cut, the transfer robot 400 transfers all the materials in the two work tables 100 to the material unloading frame 700, and the operation of the whole cutting work station 10 is finished.

The cutting workstation 10 that this embodiment provided is through being provided with shielding piece 800 at the edge of workstation 100 in order to shelter from the smoke and dust that produces on the workstation 100, thereby effectively gather together the dust, avoid the dust to leave workstation 100 easily, simultaneously, arrange the dust absorption mouth 210 of dust shaker 200 at the position that workstation 100's edge did not set up shielding piece 800, with the absorption gather together the smoke and dust on workstation 100, just so can effectively improve the dust removal effect who improves workstation 100, reduce the smoke and dust of workstation 100 from to a great extent and leak, guarantee the cleanliness and the comfort level of cutting workstation 10 operational environment.

The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A cutting station (10), characterized in that it comprises:

the device comprises two workbenches (100), wherein the workbenches (100) are arranged at intervals, and the workbenches (100) are used for placing materials;

the dust removal device comprises a shielding piece (800) and a dust remover (200), wherein the shielding piece (800) is arranged at the edge of the workbench (100) and used for gathering smoke dust generated on the workbench (100), and a dust suction port (210) of the dust remover (200) is arranged at a part, which is not provided with the shielding piece (800), of the edge of the workbench (100) and used for sucking away the smoke dust generated on the workbench (100);

a cutting robot (300), the cutting robot (300) being located between the two work stations (100).

2. The cutting station (10) according to claim 1, wherein the shutter (800) is provided on three of a front side, a rear side, a left side and a right side of the work table (100) at the same time, and the dust suction port (210) of the dust remover (200) is provided on the remaining one of the front side, the rear side, the left side and the right side of the work table (100).

3. The cutting station (10) according to claim 1, wherein the number of the work table (100) is two and is a first table body (110) and a second table body (120), the shielding member (800) is disposed at the front, rear and right sides of the first table body (110) and the front, rear and left sides of the second table body (120) at the same time, and the dust suction port (210) of the dust remover (200) is disposed at the left sides of the first table body (110) and the right sides of the second table body (120).

4. Cutting station (10) according to claim 1, characterized in that said shutter (800) is a baffle, the lower part of which is fixed to said table (100), the upper part of which is bent towards the central position of said table (100).

5. Cutting station (10) according to claim 4, characterized in that the angle between the lower and upper portions of the flap is greater than 90 °.

6. The cutting workstation (10) according to claim 1, characterized in that the dust remover (200) comprises a dust removing mechanism (220) and a dust suction duct (230), one end of the dust suction duct (230) is connected with the dust removing mechanism (220), and the other end forms the dust suction port (210).

7. The cutting workstation (10) according to claim 1, characterized in that the cutting workstation (10) further comprises a first controller and a cutting robot (300) and a material positioning device (310) in communication with the first controller, respectively, the material positioning device (310) being adapted to detect a position of a material on the workstation (100), the first controller being adapted to control the cutting robot (300) to cut a material placed on the workstation (100) depending on the position of the material on the workstation (100).

8. The cutting workstation (10) according to claim 1, characterized in that the cutting workstation (10) further comprises a loading frame (500), a handling robot (400), a second controller and a material identification and positioning device (600), the feeding frame (500) is used for placing materials to be cut, the material identification and positioning device (600) is arranged above the feeding frame (500), for identifying the type of material on the loading frame (500) and determining the position of the material on the loading frame (500), the second controller communicates with both the handling robot (400) and the material recognition and positioning device (600), the material handling system is used for controlling the handling robot (400) to take out and transport materials on the loading frame (500) to the workbench (100) according to the types and positions of the materials on the loading frame (500).

9. Cutting station (10) according to claim 8, characterized in that the material recognition and positioning device (600) is an image sensor.