CN219818495U - Door ring line welding dust extraction - Google Patents
Door ring line welding dust extraction Download PDFInfo
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- CN219818495U CN219818495U CN202320998973.3U CN202320998973U CN219818495U CN 219818495 U CN219818495 U CN 219818495U CN 202320998973 U CN202320998973 U CN 202320998973U CN 219818495 U CN219818495 U CN 219818495U
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- valve plate
- dust collection
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- welding
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- 239000000428 dust Substances 0.000 title claims abstract description 68
- 238000003466 welding Methods 0.000 title claims abstract description 43
- 238000000605 extraction Methods 0.000 title claims description 6
- 239000000758 substrate Substances 0.000 claims abstract description 19
- 230000000712 assembly Effects 0.000 claims abstract description 11
- 238000000429 assembly Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000010276 construction Methods 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 abstract description 12
- 230000010354 integration Effects 0.000 abstract description 2
- 239000003496 welding fume Substances 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 8
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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- Exhaust Silencers (AREA)
Abstract
The utility model relates to a door ring line welding dust collection device, which comprises a welding substrate, wherein dust collection units are arranged on two sides of the welding substrate along the Y-axis direction, and the dust collection units are arranged along the X-axis direction; the dust absorption unit comprises a dust absorption pipe, one side of the dust absorption pipe along the negative direction of the X axis is provided with a suction connection port, one side of the dust absorption pipe along the positive direction of the X axis is provided with an end cover, and a plurality of exhaust valve assemblies are uniformly distributed on the dust absorption pipe between the suction connection port and the end cover along the X axis direction. The dust collection unit is integrated on the welding substrate, the integration of equipment is good, the welding fume on the welding substrate can be conveniently and immediately collected, the operation is simple, and the use is convenient; the dust collection treatment can be selectively carried out on a plurality of processing areas on the welding substrate through a plurality of exhaust valve assemblies on the dust collection unit.
Description
Technical Field
The utility model relates to the technical field related to door ring wire welding, in particular to a dust collection device for door ring wire welding.
Background
The automobile door ring product can realize about 15% weight reduction, and meanwhile, the collision performance of the automobile door ring product is improved by about 25%, so that the door ring product becomes an important product for automobile part enterprises to develop. It is often necessary to weld the door ring during its manufacture.
Through mass search, a comparison document 1 with the prior art publication number of CN216177726U discloses a manual feeding table for a laser splice welding door ring, which comprises a substrate, wherein a plurality of groups of locating pin assemblies, profile locating assemblies and electromagnetic adsorption assemblies are arranged on the substrate; the positioning pin assembly is matched with a positioning hole on the workpiece, the contour positioning assembly is matched with the inner side edge and the outer side edge of the workpiece, and the electromagnetic adsorption assembly is used for adsorbing and fixing the workpiece; according to the scheme, the locating pin assembly, the contour locating assembly and the electromagnetic adsorption assembly are used for installing and fixing the workpiece, the locating pin assembly is matched with the contour locating assembly, the position of the workpiece can be accurately located, the locating baffle is avoided, and the machining efficiency and precision of laser splice welding of the door ring piece are improved.
In summary, more welding dust is generated during the welding process of the door ring, and the welding base of the door ring welding of the above reference 1 lacks a dust suction device for processing the welding dust, which generally needs to be sucked by an external suction device, such as the exhaust gas suction device for door ring laser welding described in reference 2 of technical publication No. CN 218853882U.
In view of the above-mentioned drawbacks, the present inventors have actively studied and innovated to create a door ring wire welding dust suction device, which has a more industrial utility value.
Disclosure of Invention
In order to solve the technical problems, the utility model aims to provide a door ring line welding dust collection device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a door ring line welding dust collection device comprises a welding substrate, dust collection units are arranged on two sides of the welding substrate along the Y-axis direction, and the dust collection units are arranged along the X-axis direction;
the dust absorption unit comprises a dust absorption pipe, one side of the dust absorption pipe along the negative direction of the X axis is provided with a suction connection port, one side of the dust absorption pipe along the positive direction of the X axis is provided with an end cover, and a plurality of exhaust valve assemblies are uniformly distributed on the dust absorption pipe between the suction connection port and the end cover along the X axis direction.
As a further improvement of the utility model, the exhaust valve assembly comprises a main exhaust pipe, an auxiliary exhaust pipe, a pipeline supporting frame and a valve plate reversing mechanism;
the main exhaust pipe is arranged along the X-axis direction, one side or two sides of the main exhaust pipe along the X-axis direction are respectively connected with the dust collection pipe, the main exhaust pipe is arranged on the welding substrate through the pipeline supporting frame, the auxiliary exhaust pipe is arranged at a position, close to the inner side, on the main exhaust pipe, and the valve plate reversing mechanism can realize pipeline on-off treatment on the main exhaust pipe.
As a further improvement of the utility model, the valve plate reversing mechanism comprises a valve plate cylinder, a reversing shifting fork, a reversing shaft and a valve plate, wherein the valve plate cylinder is arranged on a fixed vertical frame along the X-axis direction, the fixed vertical frame is arranged on a pipeline supporting frame, the driving end of one side of the valve plate cylinder along the positive direction of the X-axis is hinged with one side of the reversing shifting fork, the other side of the reversing shifting fork is connected with the reversing shaft below, the reversing shaft can penetrate through a through hole at the top of the pipeline supporting frame to enter the inner side of a main exhaust pipe below, and the part of the reversing shaft positioned at the inner side of the main exhaust pipe is provided with the valve plate with a circular plate structure.
As a further improvement of the utility model, the reversing shaft is connected with the top and the bottom of the pipeline supporting frame through shaft sleeves.
As a further improvement of the utility model, the valve plate reversing mechanism comprises a valve plate cylinder and a valve plate, wherein the valve plate cylinder is arranged on one side of the pipeline support frame along the negative direction of the Y axis, the driving end of the valve plate cylinder on one side of the valve plate cylinder along the positive direction of the Y axis is connected with the valve plate, the valve plate is positioned in the pipeline support frame between the dust suction pipe and the main exhaust pipe, and the valve plate can move along the Y axis direction.
As a further improvement of the utility model, the valve plate has a square plate structure.
As a further improvement of the utility model, a clamp is arranged at the outer side of the joint of the main exhaust pipe and the dust suction pipe.
By means of the scheme, the utility model has at least the following advantages:
the dust collection unit is integrated on the welding substrate, the integration of equipment is good, the welding fume on the welding substrate can be conveniently and immediately collected, the operation is simple, and the use is convenient; the dust collection treatment can be selectively carried out on a plurality of processing areas on the welding substrate through a plurality of exhaust valve assemblies on the dust collection unit.
The foregoing description is only an overview of the present utility model, and is intended to provide a better understanding of the present utility model, as it is embodied in the following description, with reference to the preferred embodiments of the present utility model and the accompanying drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a door ring wire welding dust suction device;
fig. 2 is a schematic view of the dust collection unit of fig. 1;
FIG. 3 is a schematic view of one of the exhaust valve assemblies of FIG. 2;
FIG. 4 is a schematic view of the structure of the valve plate cylinder, reversing fork and valve plate portion of FIG. 3;
FIG. 5 is a schematic view of the structure of a valve plate cylinder and a valve plate portion in another embodiment;
fig. 6 is a schematic view of the structure of fig. 5 with one side of the pipe support frame removed.
In the drawings, the meaning of each reference numeral is as follows.
The vacuum cleaner comprises a welding substrate 1, a dust collection unit 2, a dust collection pipe 3, a suction connection port 4, an exhaust valve assembly 5, an end cover 6, a main exhaust pipe 7, an auxiliary exhaust pipe 8, a pipeline supporting frame 9, a valve plate cylinder 10, a fixed vertical frame 11, a reversing shifting fork 12, a reversing shaft 13, a perforation 14, a shaft sleeve 15 and a valve plate 16.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.
In order to make the present utility model better understood by those skilled in the art, the following description will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present utility model.
Examples
As shown in figures 1 to 6 of the drawings,
the utility model provides a door ring line welding dust extraction, includes welding base plate 1, all is provided with dust absorption unit 2 in welding base plate 1 along the both sides of Y axle direction, and dust absorption unit 2 sets up along the X axle direction. The dust collection unit 2 comprises a dust collection pipe 3, one side of the dust collection pipe 3 along the X-axis negative direction is provided with a suction connection port 4, an external suction fan can be connected with the suction connection port 4, one side of the dust collection pipe 3 along the X-axis positive direction is provided with an end cover 6, and a plurality of exhaust valve assemblies 5 are uniformly distributed on the dust collection pipe 3 between the suction connection port 4 and the end cover 6 along the X-axis direction. The exhaust valve assemblies 5 can respectively perform dust collection treatment on different processing areas on the welding substrate 1, so that simple area control is realized.
The exhaust valve assembly 5 comprises a main exhaust pipe 7, an auxiliary exhaust pipe 8, a pipeline support frame 9 and a valve plate reversing mechanism; the main exhaust pipe 7 is arranged along the X-axis direction, one side or two sides of the main exhaust pipe 7 along the X-axis direction are respectively connected with the dust collection pipe 3, the main exhaust pipe 7 is arranged on the welding substrate 1 through the pipeline supporting frame 9, the position, close to the inner side, of the main exhaust pipe 7 is provided with the auxiliary exhaust pipe 8, the valve plate reversing mechanism can realize pipeline on-off treatment on the main exhaust pipe 7, and the outer side of the joint of the main exhaust pipe 7 and the dust collection pipe 3 is provided with a clamp.
First embodiment of the valve plate reversing mechanism of the present utility model:
the valve plate reversing mechanism comprises a valve plate cylinder 10, a reversing shifting fork 12, a reversing shaft 13 and a valve plate 16, wherein the valve plate cylinder 10 is arranged on a fixed vertical frame 11 along the X-axis direction, the fixed vertical frame 11 is arranged on a pipeline supporting frame 9, a driving end of one side of the valve plate cylinder 10 along the positive direction of the X-axis is hinged with one side of the reversing shifting fork 12, the other side of the reversing shifting fork 12 is connected with the reversing shaft 13 below, the reversing shaft 13 can penetrate through a through hole 14 at the top of the pipeline supporting frame 9 to enter the inner side of a main exhaust pipe 7 below, and the part of the reversing shaft 13 positioned at the inner side of the main exhaust pipe 7 is provided with the valve plate 16 with a circular plate structure. The reversing shaft 13 is connected with the top and the bottom of the pipeline supporting frame 9 through shaft sleeves 15.
The driving end of the valve plate cylinder 10 moves along the X-axis direction and drives the reversing shaft 13 below the reversing shifting fork 12 to rotate, so that the valve plate 16 rotates, and the on-off of the main exhaust pipe 7 and the dust collection pipe 3 is realized.
A second embodiment of the valve plate reversing mechanism of the present utility model:
preferably, the valve plate reversing mechanism comprises a valve plate cylinder 10 and a valve plate 16, the valve plate cylinder 10 is mounted on one side of the pipeline support frame 9 along the negative direction of the Y axis, the driving end of the valve plate cylinder 10 on one side along the positive direction of the Y axis is connected with the valve plate 16, the valve plate 16 is positioned in the pipeline support frame 9 between the dust suction pipe 3 and the main exhaust pipe 7, and the valve plate 16 can move along the Y axis, and the valve plate 16 is of a square plate structure.
The driving end of the valve plate cylinder 10 can drive the valve plate 16 to move along the Y-axis direction, and the valve plate 16 is positioned in the pipeline supporting frame 9 between the dust collection pipe 3 and the main exhaust pipe 7, when the valve plate 16 moves along one side of the Y-axis positive direction, the disconnection processing of the main exhaust pipe 7 and the dust collection pipe 3 can be gradually realized, and conversely, the connection processing of the main exhaust pipe 7 and the dust collection pipe 3 can be realized.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected: can be mechanically or electrically connected: the terms are used herein to denote any order or quantity, unless otherwise specified.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and it should be noted that it is possible for those skilled in the art to make several improvements and modifications without departing from the technical principle of the present utility model, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims (6)
1. The door ring line welding dust collection device comprises a welding substrate (1) and is characterized in that dust collection units (2) are arranged on two sides of the welding substrate (1) along the Y-axis direction, and the dust collection units (2) are arranged along the X-axis direction;
the dust collection unit (2) comprises a dust collection pipe (3), one side of the dust collection pipe (3) along the negative direction of the X axis is a suction connection port (4), an end cover (6) is arranged on one side of the dust collection pipe (3) along the positive direction of the X axis, and a plurality of exhaust valve assemblies (5) are uniformly distributed on the dust collection pipe (3) between the suction connection port (4) and the end cover (6) along the direction of the X axis.
2. A door ring welding dust extraction as claimed in claim 1, wherein the exhaust valve assembly (5) comprises a main exhaust duct (7), a secondary exhaust duct (8), a duct support (9) and a valve plate reversing mechanism;
the main exhaust pipe (7) is arranged along the X-axis direction, one side or two sides of the main exhaust pipe (7) along the X-axis direction are respectively connected with the dust collection pipe (3), the main exhaust pipe (7) is arranged on the welding substrate (1) through the pipeline supporting frame (9), the position, close to the inner side, of the main exhaust pipe (7) is provided with the auxiliary exhaust pipe (8), and the valve plate reversing mechanism can realize pipeline on-off treatment on the main exhaust pipe (7).
3. A door ring line welding dust collection device as claimed in claim 2, wherein the valve plate reversing mechanism comprises a valve plate cylinder (10), a reversing fork (12), a reversing shaft (13) and a valve plate (16), the valve plate cylinder (10) is arranged on a fixing stand (11) along the X-axis direction, the fixing stand (11) is arranged on a pipeline supporting frame (9), the driving end of one side of the valve plate cylinder (10) along the positive direction of the X-axis is hinged with one side of the reversing fork (12), the other side of the reversing fork (12) is connected with a reversing shaft (13) below, the reversing shaft (13) can penetrate through a through hole (14) at the top of the pipeline supporting frame (9) to enter the inner side of a main exhaust pipe (7) below, and the part of the reversing shaft (13) positioned on the inner side of the main exhaust pipe (7) is provided with the valve plate (16) with a circular plate structure.
4. A door ring welding dust extraction as claimed in claim 3, characterized in that the reversing shaft (13) is connected to the top and bottom of the pipe support (9) by means of bushings (15).
5. A door ring line welding dust collection device as claimed in claim 2, wherein the valve plate reversing mechanism comprises a valve plate cylinder (10) and a valve plate (16), the valve plate cylinder (10) is arranged on one side of the pipeline support frame (9) along the negative direction of the Y axis, the driving end of the valve plate cylinder (10) on one side of the positive direction of the Y axis is connected with the valve plate (16), the valve plate (16) is positioned in the pipeline support frame (9) between the dust collection pipe (3) and the main exhaust pipe (7), and the valve plate (16) can move along the direction of the Y axis.
6. A door ring welding dust extraction as claimed in claim 5, wherein the valve plate (16) is of square plate construction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320998973.3U CN219818495U (en) | 2023-04-28 | 2023-04-28 | Door ring line welding dust extraction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320998973.3U CN219818495U (en) | 2023-04-28 | 2023-04-28 | Door ring line welding dust extraction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219818495U true CN219818495U (en) | 2023-10-13 |
Family
ID=88285491
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320998973.3U Active CN219818495U (en) | 2023-04-28 | 2023-04-28 | Door ring line welding dust extraction |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219818495U (en) |
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2023
- 2023-04-28 CN CN202320998973.3U patent/CN219818495U/en active Active
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