CN213500402U - Production equipment for sticky polymer rubber asphalt waterproof coiled material - Google Patents

Abstract

The utility model discloses a hold glutinous polymer rubber pitch waterproofing membrane production facility belongs to waterproofing membrane production technical field, including roof subassembly, bottom plate subassembly, crimping device, first one time roll forming device, second pass roll forming device, third way time roll forming device and extrusion discharging device, be parallel to each other between roof subassembly and the bottom plate subassembly, and install first one time roll forming device, second pass roll forming device and third way time roll forming device in proper order from a right side to a left side between the two, third way time roll forming device's left side is provided with crimping device, first one time roll forming device's right-hand member is provided with the extrusion discharging device. A water film is formed on the surface of the coiled material, so that the viscosity is reduced, the flowing speed of the coiled material between the main roller and the auxiliary roller is improved, the production efficiency is improved, the flexibility of the inner surface is maintained, and the multi-pass extrusion plasticity is facilitated; the edges of the coiled materials are shaped through extrusion, so that the edges are prevented from being trimmed, and raw materials are saved.

Description

Production equipment for sticky polymer rubber asphalt waterproof coiled material

Technical Field

The utility model relates to a waterproofing membrane production technical field, in particular to hold glutinous polymer rubber pitch waterproofing membrane production facility.

Background

Waterproof coiled material, roll waterproof material made of asphalt, rubber or other organic materials, is commonly called asphalt felt or asphalt felt. The waterproof material product is provided in a roll form and is called a waterproof roll. The waterproof material is divided into asphalt waterproof coiled material, high polymer modified asphalt waterproof coiled material and synthetic polymer waterproof coiled material according to different main composition materials, and is divided into coiled material without a matrix, coiled material with paper matrix, coiled material with glass fiber matrix, coiled material with glass cloth matrix and coiled material with polyethylene matrix according to different matrixes.

The patent number is CN201920962438.6, discloses a PVC waterproof coiled material production line, which comprises a batch feeder, an extruder, a three-roller calender and a conveying box, wherein the right side of the top of the batch feeder is fixedly connected with the left side of the extruder, the three-roller calender is arranged on the right side of the extruder, the right side of the three-roller calender is fixedly connected with the left side of the conveying box, the PVC waterproof coiled material production line is fixedly connected with a water inlet annular plate through the left side of the inner wall of the conveying box, flowing low-temperature water is introduced into the water guide pipe, the heat generated by the waterproof coiled material in the conveying box is removed by the flowing low-temperature water, the waterproof coiled material can be well cooled in the conveying process, through holes are respectively formed in the front and the back of the conveying box, a partition plate is fixedly connected between the top and the bottom of the inner wall of the through holes, the inside of the conveying box is cooled by the arranged, the practical effect is better.

However, the asphalt waterproof coiled material is a traditional waterproof coiled material, the cost is low, but the tensile strength and the elongation are low, the temperature stability is poor, the high-temperature water tends to flow, the low-temperature water tends to crack, and unpleasant gas can overflow in the production process, so that when the equipment used in the production of the waterproof coiled material is used for producing the high-molecular rubber asphalt waterproof coiled material which is sticky to the surface of the coiled material, the surface of the coiled material is bonded with the surface of the roller body, the rolling speed is low, the effect is poor, the asphalt waterproof coiled material is prone to crack when the low-temperature water cooling can cause the asphalt waterproof coiled material, in the production process, the width of the coiled material needs to be reduced by.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a hold glutinous polymer rubber pitch waterproofing membrane production facility forms the water film on the coiled material surface during rolling extrusion, reduces its surface stickness, improves the flow speed of coiled material between main roll and secondary roll, improves production efficiency, and maintains the internal surface flexibility, is convenient for many times to extrude plasticity; the edge of the coiled material is shaped by extrusion, the coiled material with a certain width is obtained, the edge trimming is avoided, and the raw material is saved so as to solve the problem provided in the background technology.

In order to achieve the above object, the utility model provides a following technical scheme: the production equipment of the sticky polymer rubber asphalt waterproof coiled material comprises a top plate assembly, a bottom plate assembly, a curling device, a first-pass rolling forming device, a second-pass rolling forming device, a third-pass rolling forming device and an extrusion discharging device, wherein the top plate assembly and the bottom plate assembly are parallel to each other, the first-pass rolling forming device, the second-pass rolling forming device and the third-pass rolling forming device are sequentially arranged between the top plate assembly and the bottom plate assembly from right to left, the curling device is arranged on the left side of the third-pass rolling forming device, and the extrusion discharging device is arranged at the right end of the first-pass rolling forming device;

the water-permeable plate comprises a top plate assembly, a bottom plate assembly and a water collecting tank, wherein the top plate assembly and the bottom plate assembly respectively comprise a plate body, an atomizer, a built-in water pipe and a hydraulic system, the bent built-in water pipe is arranged in an inner cavity of the plate body, the atomizer is arranged on the built-in water pipe, the built-in water pipe is mutually communicated with the hydraulic system, the atomizer of the top plate assembly extends downwards and penetrates through the lower surface of the plate body, the atomizer of the bottom plate assembly extends upwards and penetrates through the upper surface of the plate body, the lower end of the bottom plate assembly is provided with the water collecting tank, and the plate body of the;

the first-pass roll forming device, the second-pass roll forming device and the third-pass roll forming device are consistent in structure and all consist of a horizontal roller assembly and a vertical roller assembly;

the horizontal roller assembly comprises horizontal support legs, a rolling motor, a main gear and a main roller, the horizontal support legs are fixedly connected to the bottom plate assembly through bolts, the main roller is rotatably connected between the two horizontal support legs through a bearing, and the main gear and the rolling motor are connected to one end of the main roller;

the vertical roller assembly comprises vertical support legs, a secondary gear and a secondary roller, the vertical support legs are fixedly connected to the lower bottom surface of the top plate assembly through bolts, the secondary roller is rotatably connected between the two vertical support legs through a bearing, the end part of the secondary roller is connected with the secondary gear, and the secondary gear is meshed with the main gear;

and horn-shaped limiting rings with narrow inner parts and wide outer parts are sleeved at the end parts of the two ends of the main roller and the auxiliary roller.

Furthermore, the hydraulic system comprises a water pump, a liquid conveying pipe and a valve, the water pump is communicated with the built-in water pipe through the liquid conveying pipe, and the valve is connected to the liquid conveying pipe in series.

Further, crimping device includes reel, spool, crimping motor and horizontal support, and the two angle departments in one side of bottom plate subassembly are fixedly connected with horizontal support respectively, have the spool through bearing swivelling joint between two horizontal support, fixedly connected with reel on the outer wall of spool, and the one end and the crimping motor interconnect of spool.

Further, the horizontal support leg and the horizontal support seat are consistent in structure, the horizontal support leg comprises a horizontal sliding rail and a horizontal sliding block, the horizontal sliding block slides along the horizontal sliding rail, and the horizontal sliding block is connected with a bolt.

Furthermore, the vertical support leg comprises a vertical slide rail and a vertical slide block, the vertical slide block slides along the vertical slide rail, and the vertical slide block is connected with a bolt.

Furthermore, the distance between the two limiting rings on the second-pass roll forming device is smaller than the distance between the two limiting rings on the first-pass roll forming device, and is larger than the distance between the two limiting rings on the third-pass roll forming device.

Further, the extrusion discharging device comprises a material box, a pressing plate, a cylinder assembly, an end plate and a discharging port, the discharging port is formed in the side wall of the material box, facing the first-pass rolling forming device, the other side of the material box is open and is movably connected with the pressing plate, and the cylinder assembly is connected between the pressing plate and the end plate.

Compared with the prior art, the method has the advantages that,

1. the utility model has the advantages that: the utility model provides a hold glutinous polymer rubber pitch waterproofing membrane production facility, built-in water pipe in the process roof subassembly of rolling spouts water smoke downwards under the drive of water pump, bottom plate subassembly upwards spouts water smoke, tiny drop of water is attached to the coiled material surface, the drop of water breaks during rolling extrusion, form the water film on the coiled material surface, avoid coiled material surface bonding home roll or vice roller, reduce its surperficial stickness at rolling in-process, improve the flow velocity of coiled material between home roll and vice roller, and improve production efficiency, and maintain the internal surface flexibility, the multi-pass extrusion plasticity of being convenient for, reduce harmful gas's the spilling over.

2. The utility model has the advantages that: the utility model provides a hold glutinous polymer rubber asphalt waterproofing membrane production facility, the both ends that adopt home roll or secondary roll all set up the spacing collar, and are moulding to the coiled material edge through the extrusion, obtain the certain coiled material of width, avoid the corner to prune, material saving.

Drawings

FIG. 1 is an overall structure diagram of the production equipment of the sticky polymer rubber asphalt waterproof roll of the present invention;

FIG. 2 is a top plate assembly structure view of the production equipment of the sticky polymer rubber asphalt waterproof roll of the present invention;

FIG. 3 is a block diagram of the production equipment of the polymer rubber asphalt waterproof roll;

FIG. 4 is a structural diagram of a bottom plate assembly of the production equipment of the sticky polymer rubber asphalt waterproof roll of the present invention;

FIG. 5 is a structural diagram of a curling device of the production equipment of the sticky polymer rubber asphalt waterproof roll of the present invention;

FIG. 6 is a structural diagram of a third roll forming device of the production equipment for producing a polymer rubber asphalt waterproof roll;

FIG. 7 is a structural diagram of a spacing ring of the production equipment of the sticky polymer rubber asphalt waterproof roll of the present invention;

fig. 8 is the utility model discloses a hold extrusion discharging device structure chart of glutinous polymer rubber asphalt waterproofing membrane production facility.

In the figure: 1. a top plate assembly; 11. a plate body; 12. an atomizer; 13. a built-in water pipe; 14. a hydraulic system; 141. a water pump; 142. a transfusion tube; 143. a valve; 2. a base plate assembly; 21. a water collection tank; 22. water permeable holes; 3. a crimping device; 31. a reel; 32. a reel; 33. a crimping motor; 34. a horizontal support; 4. a first pass roll-forming apparatus; 5. a second pass roll forming device; 6. a third secondary roll forming device; 61. a horizontal roller assembly; 611. a horizontal leg; 6111. a horizontal slide rail; 6112. a horizontal slider; 612. a rolling motor; 613. a main gear; 614. a main roller; 62. a vertical roller assembly; 621. a vertical leg; 6211. a vertical slide rail; 6212. a vertical slider; 622. a pinion gear; 623. a secondary roll; 63. a limiting ring; 7. an extrusion discharging device; 71. a material box; 72. pressing a plate; 73. a cylinder assembly; 74. an end plate; 75. and (4) a discharge port.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, the production equipment for the sticky polymer rubber asphalt waterproof coiled material comprises a top plate assembly 1, a bottom plate assembly 2, a curling device 3, a first-pass rolling forming device 4, a second-pass rolling forming device 5, a third-pass rolling forming device 6 and an extrusion discharging device 7, wherein the top plate assembly 1 and the bottom plate assembly 2 are parallel to each other, the first-pass rolling forming device 4, the second-pass rolling forming device 5 and the third-pass rolling forming device 6 are sequentially arranged between the top plate assembly 1 and the bottom plate assembly from right to left, the curling device 3 is arranged on the left side of the third-pass rolling forming device 6, and the extrusion discharging device 7 is arranged at the right end of the first-pass rolling forming device 4;

referring to fig. 2 to 4, the top plate assembly 1 and the bottom plate assembly 2 both include a plate body 11, an atomizer 12, a built-in water pipe 13 and a hydraulic system 14, the built-in water pipe 13 is bent in an inner cavity of the plate body 11, the atomizer 12 is arranged on the built-in water pipe 13, the built-in water pipe 13 is communicated with the hydraulic system 14, the atomizer 12 of the top plate assembly 1 extends downward and penetrates through a lower surface of the plate body 11, the atomizer 12 of the bottom plate assembly 2 extends upward and penetrates through an upper surface of the plate body 11, a water collection tank 21 is arranged at a lower end of the bottom plate assembly 2, and a water permeable hole 22 communicated with the water collection tank 21 is formed in the plate body 11 of the bottom plate assembly;

the hydraulic system 14 includes a water pump 141, a liquid pipe 142 and a valve 143, the water pump 141 is communicated with the built-in water pipe 13 through the liquid pipe 142, the valve 143 is connected in series to the liquid pipe 142, a refrigerator and a heater are also connected in series to the liquid pipe 142 for controlling the water temperature, and the water pump 141 is connected to the water collecting tank 21 through a pipe.

Referring to fig. 5 to 7, the first-pass roll forming device 4, the second-pass roll forming device 5 and the third-pass roll forming device 6 have the same structure and are composed of a horizontal roll assembly 61 and a vertical roll assembly 62;

the horizontal roller assembly 61 comprises horizontal legs 611, a rolling motor 612, a main gear 613 and a main roller 614, wherein the horizontal legs 611 are fixedly connected to the bottom plate assembly 2 through bolts, the main roller 614 is rotatably connected between the two horizontal legs 611 through bearings, and one end of the main roller 614 is connected with the main gear 613 and the rolling motor 612; the structure of the horizontal support leg 611 is the same as that of the horizontal support 34, the horizontal support leg 611 includes a horizontal slide rail 6111 and a horizontal slide block 6112, the horizontal slide block 6112 slides along the horizontal slide rail 6111, and the horizontal slide block 6112 is connected with a bolt; the bolt at the position can be loosened, the horizontal sliding block 6112 can slide along the horizontal sliding rail 6111, otherwise, the bolt at the position can be screwed, the lower surface of the bolt abuts against the surface of the horizontal sliding rail 6111, and the movement of the horizontal sliding block 6112 is further limited;

the vertical roller assembly 62 comprises vertical legs 621, a secondary gear 622 and a secondary roller 623, wherein the vertical legs 621 are fixedly connected to the lower bottom surface of the top plate assembly 1 through bolts, the secondary roller 623 is rotatably connected between the two vertical legs 621 through a bearing, the end of the secondary roller 623 is connected with the secondary gear 622, and the secondary gear 622 and the main gear 613 are meshed with each other; the vertical support 621 comprises a vertical sliding rail 6211 and a vertical sliding block 6212, the vertical sliding block 6212 slides along the vertical sliding rail 6211, and the vertical sliding block 6212 is connected with a bolt; the vertical sliding block 6212 can slide along the vertical sliding rail 6211 by loosening the bolt, and conversely, the lower surface of the bolt is pressed against the surface of the vertical sliding rail 6211 by tightening the bolt, thereby limiting the movement of the vertical sliding block 6212;

the two end parts of the main roll 614 and the sub-roll 623 are sleeved with horn-shaped limiting rings 63 with narrow inner parts and wide outer parts, and the distance between the two limiting rings 63 on the second-pass roll forming device 5 is smaller than the distance between the two limiting rings 63 on the first-pass roll forming device 4 and is larger than the distance between the two limiting rings 63 on the third-pass roll forming device 6;

crimping device 3 includes reel 31, spool 32, crimping motor 33 and horizontal support 34, and one side both corners department of bottom plate subassembly 2 is fixedly connected with horizontal support 34 respectively, has spool 32 through bearing swivelling joint between two horizontal support 34, fixedly connected with reel 31 on the outer wall of spool 32, and the one end and the crimping motor 33 interconnect of spool 32.

Referring to fig. 8, the extrusion discharging device 7 includes a material box 71, a pressing plate 72, a cylinder assembly 73, an end plate 74 and a discharging port 75, the discharging port 75 is opened on a side wall of the material box 71 facing the first roll forming device 4, the other side of the material box is opened and is movably connected with the pressing plate 72, and the cylinder assembly 73 is connected between the pressing plate 72 and the end plate 74.

The working principle is as follows: adjusting the distance between the horizontal support leg 611 and the horizontal support 34 in each pass, and further adjusting the distance between the horizontal roller assembly 61 and the vertical roller assembly 62; the air cylinder assembly 73 pushes the pressing plate 72 to press the material in the bin 71, the material flows out in a flat shape from the discharge port 75, and after flowing out, the material sequentially enters between the horizontal roller assembly 61 and the vertical roller assembly 62 of the first-pass roll forming device 4, the second-pass roll forming device 5 and the third-pass roll forming device 6, and the thickness of the material is reduced by rolling.

In summary, the following steps: the utility model provides a hold glutinous polymer rubber pitch waterproofing membrane production facility, built-in water pipe 13 in the process of rolling roof subassembly 1 spouts the water smoke downwards under the drive of water pump 141, bottom plate subassembly 2 spouts the water smoke upwards, tiny drop of water adheres to the coiled material surface, the drop of water breaks when rolling extrusion, form the water film on the coiled material surface, avoid coiled material surface bonding main roll 614 or secondary roll 623, reduce its surface stickness in the rolling process, improve the flow velocity of coiled material between main roll 614 and secondary roll 623, improve production efficiency, and maintain the internal surface flexibility, the plasticity is extruded to the multitrack of being convenient for, reduce the spill of harmful gas; the two ends of the main roller 614 or the auxiliary roller 623 are provided with the limiting rings 63, the edges of the coiled material are shaped through extrusion, the coiled material with a certain width is obtained, the edge trimming is avoided, and the raw materials are saved.

The above description is only the specific implementation manner of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and the design of the present invention within the technical scope of the present invention.

Claims (7)

1. The production equipment of the sticky polymer rubber asphalt waterproof coiled material is characterized by comprising a top plate assembly (1), a bottom plate assembly (2), a curling device (3), a first-pass rolling forming device (4), a second-pass rolling forming device (5), a third-pass rolling forming device (6) and an extrusion discharging device (7), wherein the top plate assembly (1) and the bottom plate assembly (2) are parallel to each other, the first-pass rolling forming device (4), the second-pass rolling forming device (5) and the third-pass rolling forming device (6) are sequentially arranged between the top plate assembly and the bottom plate assembly from right to left, the curling device (3) is arranged on the left side of the third-pass rolling forming device (6), and the extrusion discharging device (7) is arranged at the right end of the first-pass rolling forming device (4);

the water-permeable plate is characterized in that the top plate assembly (1) and the bottom plate assembly (2) respectively comprise a plate body (11), an atomizer (12), a built-in water pipe (13) and a hydraulic system (14), the bent built-in water pipe (13) is arranged in an inner cavity of the plate body (11), the atomizer (12) is arranged on the built-in water pipe (13), the built-in water pipe (13) is communicated with the hydraulic system (14), the atomizer (12) of the top plate assembly (1) extends downwards and penetrates through the lower surface of the plate body (11), the atomizer (12) of the bottom plate assembly (2) extends upwards and penetrates through the upper surface of the plate body (11), a water collecting tank (21) is arranged at the lower end of the bottom plate assembly (2), and a water permeable hole (22) communicated with the water collecting tank (21) is formed in the plate body (11) of the bottom plate assembly (2;

the first-pass roll forming device (4), the second-pass roll forming device (5) and the third-pass roll forming device (6) are consistent in structure and are composed of a horizontal roll assembly (61) and a vertical roll assembly (62);

the horizontal roller assembly (61) comprises horizontal supporting feet (611), a rolling motor (612), a main gear (613) and a main roller (614), wherein the horizontal supporting feet (611) are fixedly connected to the bottom plate assembly (2) through bolts, the main roller (614) is rotatably connected between the two horizontal supporting feet (611) through bearings, and one end of the main roller (614) is connected with the main gear (613) and the rolling motor (612);

the vertical roller assembly (62) comprises vertical support legs (621), a secondary gear (622) and a secondary roller (623), the vertical support legs (621) are fixedly connected to the lower bottom surface of the top plate assembly (1) through bolts, the secondary roller (623) is rotatably connected between the two vertical support legs (621) through a bearing, the end part of the secondary roller (623) is connected with the secondary gear (622), and the secondary gear (622) is meshed with the main gear (613);

and horn-shaped limiting rings (63) with narrow inside and wide outside are sleeved at the end parts of the two ends of the main roller (614) and the auxiliary roller (623).

2. The production equipment of the high-molecular rubber asphalt waterproof roll material as claimed in claim 1, wherein the hydraulic system (14) comprises a water pump (141), a perfusion tube (142) and a valve (143), the water pump (141) is communicated with the built-in water tube (13) through the perfusion tube (142), and the valve (143) is connected in series on the perfusion tube (142).

3. The production equipment of the high-molecular rubber asphalt waterproof roll material with the viscosity as claimed in claim 1, wherein the curling device (3) comprises a winding drum (31), a winding shaft (32), a curling motor (33) and horizontal supports (34), the horizontal supports (34) are fixedly connected to two corners of one side of the bottom plate component (2) respectively, the winding shaft (32) is rotatably connected between the two horizontal supports (34) through a bearing, the winding drum (31) is fixedly connected to the outer wall of the winding shaft (32), and one end of the winding shaft (32) is connected with the curling motor (33) mutually.

4. The production equipment of the high-molecular rubber asphalt waterproof roll material with the viscosity according to claim 1, wherein the horizontal support leg (611) and the horizontal support seat (34) have the same structure, the horizontal support leg (611) comprises a horizontal slide rail (6111) and a horizontal slide block (6112), the horizontal slide block (6112) slides along the horizontal slide rail (6111), and the horizontal slide block (6112) is connected with a bolt.

5. The production equipment of the high-molecular rubber asphalt waterproof roll material as claimed in claim 1, wherein the vertical support leg (621) comprises a vertical slide rail (6211) and a vertical slide block (6212), the vertical slide block (6212) slides along the vertical slide rail (6211), and the vertical slide block (6212) is connected with a bolt.

6. The production equipment of the high-molecular rubber asphalt waterproofing membrane with viscosity according to claim 1, wherein the distance between the two limiting rings (63) on the second roll forming device (5) is smaller than the distance between the two limiting rings (63) on the first roll forming device (4), and is larger than the distance between the two limiting rings (63) on the third roll forming device (6).

7. The production equipment of the sticky polymer rubber asphalt waterproof roll as claimed in claim 1, wherein the extrusion discharging device (7) comprises a material box (71), a pressing plate (72), a cylinder assembly (73), an end plate (74) and a discharging hole (75), the discharging hole (75) is formed in the side wall of the material box (71) facing the first roll forming device (4), the other side of the material box is open and is movably connected with the pressing plate (72), and the cylinder assembly (73) is connected between the pressing plate (72) and the end plate (74).

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