CN213380065U - Strengthen staple bolt welding frock - Google Patents
Strengthen staple bolt welding frock Download PDFInfo
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- CN213380065U CN213380065U CN202022325102.4U CN202022325102U CN213380065U CN 213380065 U CN213380065 U CN 213380065U CN 202022325102 U CN202022325102 U CN 202022325102U CN 213380065 U CN213380065 U CN 213380065U
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- plate
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- adjusting plate
- longitudinal adjusting
- adjusting
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- 238000003466 welding Methods 0.000 title claims abstract description 46
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims description 11
- 230000002787 reinforcement Effects 0.000 claims 5
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000005728 strengthening Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Abstract
The utility model discloses a reinforced hoop welding tool, which comprises a bottom plate arranged on a bracket and a portal frame arranged on the bottom plate, wherein the top of the portal frame is provided with a cylinder, and a piston rod of the cylinder passes through the portal frame to be connected with a fixed plate; a transverse plate is arranged on the side surface of the fixed plate, a transverse adjusting plate is arranged at one end of the transverse plate, and a longitudinal adjusting plate is arranged at the tail end of the side surface of the transverse adjusting plate; the tail end of the longitudinal adjusting plate is provided with a fixing assembly, and the fixing assembly comprises a clamping plate arranged on the side face of the longitudinal adjusting plate. The novel welding robot is used in combination with a welding robot, so that the automatic welding of the reinforced hoop can be realized, the efficiency is improved, and the welding quality is ensured; the transverse plate, the transverse adjusting plate, the hole grooves in the longitudinal adjusting plate and the adjusting grooves in the bottom plate can meet the welding requirements of hoops, reinforcing plates and the like with different specifications; the tail end of the longitudinal adjusting plate, the clamping plate and the protrusion form a groove for conveniently placing the reinforcing plate; the magnetic body is arranged between the clamping plate and the longitudinal adjusting plate, so that the reinforcing plate can be tightly sucked, and the position of the reinforcing plate on the hoop is stabilized.
Description
Technical Field
The utility model belongs to the technical field of the electric power cable accessory, concretely relates to strengthen staple bolt welding frock.
Background
The reinforced anchor ear is formed by welding the reinforced plates at the two ends of the anchor ear, so that the strength of the anchor ear is improved, and the application range is enlarged. The existing reinforced hoop is mainly prepared by manual welding, has low automation degree, and also has the problems of high welding operation intensity, low efficiency, unstable welding quality, harmful personnel health of welding environment and the like.
SUMMERY OF THE UTILITY MODEL
The utility model provides a strengthen staple bolt welding frock to solve above-mentioned technical problem.
In order to solve the technical problem, the utility model discloses a following technical scheme:
a reinforced hoop welding tool comprises a bottom plate arranged on a support, a base arranged on the bottom plate and a portal frame arranged on the base, wherein a cylinder base is arranged at the top of the portal frame, a cylinder is arranged on the cylinder base, and a piston rod of the cylinder penetrates through the portal frame to be connected with a fixed plate; a transverse plate is arranged on the side surface of the fixed plate, a transverse adjusting plate is arranged at one end of the transverse plate, and a longitudinal adjusting plate is arranged at the tail end of the side surface of the transverse adjusting plate; the end of the longitudinal adjusting plate is provided with a fixing assembly, and the fixing assembly comprises a clamping plate arranged on the side face of the longitudinal adjusting plate. When the cylinder arranged on the portal frame is not started, the fixing plate connected with the cylinder is lifted upwards; when welding is to be carried out, the hoop is placed at a proper position on the bottom plate, and the reinforcing plate is tightly attached to the clamping plate; starting the cylinder, wherein the fixed plate moves downwards along with the piston rod, the longitudinal adjusting rod also moves downwards, and the reinforcing plate on the clamping plate is connected with the hoop; and starting the welding robot, and welding the hoop and the reinforcing plate joint part.
Further, one end of the clamping plate is fixed on the side surface of the tail end of the longitudinal adjusting plate through a connecting piece; a magnetic body is arranged between the clamping plate and the longitudinal adjusting plate; the clamping plate has two blocks. The clamping plate is arranged at the tail end of the longitudinal adjusting plate, and the reinforcing plate can be attached to the extending part of the clamping plate in preparation for welding; a magnetic body such as a magnet is arranged between the clamping plate and the longitudinal adjusting plate and can attract the reinforcing plate attached to the clamping plate in a clinging manner, so that the welding operation is prevented from being influenced by the looseness of the reinforcing plate; the reinforcing plate can be arranged between the two clamping plates by arranging the two clamping plates.
Furthermore, the side surface of the tail end of the longitudinal adjusting plate, which is connected with the clamping plate, is provided with a protrusion, and a groove is formed among the longitudinal adjusting plate, the protrusion and the clamping plate; the groove has an opening facing the base plate and the fixing plate. The groove formed by the longitudinal adjusting plate, the bulge and the clamping plate is provided with two side openings, the reinforcing plate can be placed in the groove from the openings, and the shape of the tail end of the longitudinal adjusting plate can be processed into a shape matched with the upper end of the reinforcing plate, so that the reinforcing plate can be conveniently placed in the groove; the height of the reinforcing plate is greater than the depth of the groove, and the reinforcing plate can be fixed by the depth of the groove in combination with the action of the magnetic body; after the upper end of the reinforcing plate is placed into the groove, the exposed lower end is connected with the hoop, and welding operation is facilitated.
Further, a first hole groove is formed in the side face of the transverse adjusting plate, and the orientation of the first hole groove is consistent with that of the transverse adjusting plate; the first hole groove is perpendicular to a second hole groove arranged on the longitudinal adjusting plate; the transverse adjusting plate and the longitudinal adjusting plate penetrate through the first hole groove and are movably connected with the second hole groove through the connecting piece. The first hole grooves formed in the transverse adjusting plate can transversely adjust the position of the longitudinal adjusting plate, the second hole grooves formed in the longitudinal adjusting plate can adjust the height between the tail end of the longitudinal adjusting plate and the bottom plate, and reinforcing plates placed at different heights are different in height, so that the welding requirements of reinforcing plates of different specifications are met; the transverse adjusting plate and the longitudinal adjusting plate can be connected through bolts, screws and the like, so that adjustment is facilitated.
Furthermore, a third hole groove is formed in the side face of the transverse plate, and the direction of the third hole groove is consistent with that of the transverse plate; the transverse plate passes through the third hole groove through the connecting piece and is movably connected with the fixed plate. The third hole groove arranged on the transverse plate can be adjusted along the fixed plate in a sliding way; when the position of the transverse plate is adjusted, the transverse adjusting plate and the longitudinal adjusting plate which are connected with the transverse plate can move, so that the reinforcing plate can be conveniently placed at a proper position on the hoop, and different use requirements can be met; the screw rod is arranged at a proper position on the fixing plate, the screw rod penetrates through the third hole groove and is fixed by the nut, when the position of the transverse plate needs to be adjusted, the nut is loosened, and the position of the transverse plate can be adjusted by moving the third hole groove.
Furthermore, a vertical pressing rod is arranged on the lower surface of the fixing plate and is movably connected with the fixing plate; the pressing rod is coaxial with the central line of the fixed plate and is close to the connecting part of the transverse adjusting plate and the transverse plate. The pressing rod is arranged for fixing the anchor ear, so that the influence of the position change of the anchor ear on the welding quality is prevented; the requirement on the setting position of the pressing rod is mainly to ensure that the pressing rod can prop against the highest point of the hoop, so that the stress is more stable; the compressing rod can be connected with the fixing plate by using a screw rod and a screw, and the highest point position of the hoop can be ensured by rotating the screw rod, the screw and the like due to the specification and size difference of different hoops during welding.
Furthermore, an adjusting groove is formed in the bottom plate, the direction of the adjusting groove is consistent with that of the transverse adjusting plate, and a movable positioning pin is arranged in the adjusting groove. The bottom plate is provided with an adjusting groove, the hole on the hoop is aligned with the positioning pin on the adjusting groove, and after the position is placed, the positioning pin penetrates through the hole on the hoop to fix the hoop; the movable positioning pins can be used for adjusting the hoops with different specifications, so that the positioning pins can penetrate through holes in the hoops.
Furthermore, the transverse plates, the transverse adjusting plates and the longitudinal adjusting plates which are arranged on the two side surfaces of the fixing plate are axisymmetric by taking the part of the portal frame vertical to the bottom plate as an axis. The transverse plate, the transverse adjusting plate and the longitudinal adjusting plate are arranged on one side of the fixing plate and are mainly used for horizontal and longitudinal adjustment on one side of the hoop, so that the reinforcing plate is arranged at a proper position on the hoop; because the staple bolt sets up for the axial symmetry, consequently, use perpendicular bottom plate of portal frame to divide into the axle at the another side of fixed plate and carry out the axial symmetry and set up diaphragm, horizontal regulating plate, vertical regulating plate to make the staple bolt opposite side equipment reinforcing plate in suitable position, and the reinforcing plate on both sides is in same axis, is convenient for weld and has ensured the quality of staple bolt.
The utility model has the advantages that: 1. the novel welding robot is used in combination with a welding robot, so that the automatic welding operation of the reinforced anchor ear can be realized, the efficiency is improved, the welding quality is ensured, the operation intensity of personnel is reduced, and the production cost is reduced; 2. the hole grooves formed in the transverse plate, the transverse adjusting plate and the longitudinal adjusting plate and the adjusting grooves formed in the bottom plate can meet the welding requirements of hoops, reinforcing plates and the like with different specifications and sizes, and the application range is wide; 3. the fixing component arranged at the tail end of the longitudinal adjusting plate consists of a clamping plate and a protrusion, the formed groove is convenient for arranging the reinforcing plate in the groove, and the magnetic body arranged between the clamping plate and the longitudinal adjusting plate can tightly suck the reinforcing plate so as to be convenient for fixing the position of the reinforcing plate on the hoop.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a left side view of the present invention.
Fig. 4 is a schematic view of the structure of the fixing assembly (the clamping plate is partially cut).
Reference numerals: 1-bottom plate, 11-adjusting groove, 12-positioning pin, 2-portal frame, 21-base, 3-cylinder, 31-cylinder base, 32-piston rod, 4-fixing plate, 5-transverse adjusting plate, 51-first hole groove, 6-transverse plate, 61-third hole groove, 62-screw rod, 7-fixing component, 71-protrusion, 72-clamping plate, 73-magnetic body, 74-groove, 8-longitudinal adjusting plate, 81-second screw hole.
Detailed Description
In order to facilitate a better understanding of the invention, the following examples are given with reference to the accompanying drawings, which belong to the scope of protection of the invention, but do not limit the scope of protection of the invention.
Examples
A reinforced hoop welding tool comprises a bottom plate 1 arranged on a support, a base 21 arranged on the bottom plate 1 and a portal frame 2 arranged on the base 21, wherein a cylinder base 31 is arranged at the top of the portal frame 2, a cylinder 3 is arranged on the cylinder base 31, and a piston rod 32 of the cylinder 3 penetrates through the portal frame 2 to be connected with a fixing plate 4; a transverse plate 6 is arranged on the side surface of the fixed plate 4, a transverse adjusting plate 5 is arranged at one end of the transverse plate 6, and a longitudinal adjusting plate 8 is arranged at the tail end of the side surface of the transverse adjusting plate 5; the end of the longitudinal adjusting plate 8 is provided with a fixing assembly 7, and the fixing assembly 7 comprises a clamping plate 72 arranged at the side of the longitudinal adjusting plate 8.
One end of the clamping plate 72 is fixed on the side surface of the tail end of the longitudinal adjusting plate 8 through a connecting piece; a magnetic body 73 is arranged between the clamping plate 72 and the longitudinal adjusting plate 8; the clamping plates 72 are two; the clamping plate and the longitudinal adjusting plate are fixed through the screw holes by screws, bolts and the like.
The side surface of the tail end of the longitudinal adjusting plate 8, which is connected with the clamping plate 72, is provided with a bulge 71, and a groove 74 is formed among the longitudinal adjusting plate 8, the bulge 71 and the clamping plate 8; the recess 74 has an opening facing the base plate 2 and facing the fixing plate 4.
The lateral adjusting plate 5 is provided with a first hole slot 51 on the side, and the orientation of the first hole slot 51 is consistent with that of the lateral adjusting plate 5; the first hole groove 51 is perpendicular to the second hole groove 81 provided in the longitudinal adjustment plate 8; the transverse adjusting plate 5 and the longitudinal adjusting plate 8 are movably connected with the second hole slot 81 through the first hole slot 51 by a connecting piece.
A third hole groove 61 is formed in the side face of the transverse plate 6, and the direction of the third hole groove 61 is consistent with that of the transverse plate 6; the transverse plate 6 passes through the third hole groove 61 through a connecting piece and is connected with the fixed plate 4 through a screw 62.
The lower surface of the fixed plate 4 is provided with a vertical pressing rod 41, and the pressing rod 41 is movably connected with the fixed plate 4; the pressing rod 41 is coaxial with the central line of the fixed plate 4 and is close to the joint of the transverse adjusting plate 5 and the transverse plate 6.
The bottom plate 1 is provided with an adjusting groove 11, the orientation of the adjusting groove 11 is consistent with that of the transverse adjusting plate 5, and a movable positioning pin 12 is arranged in the adjusting groove 11.
The transverse plate 6, the transverse adjusting plate 5 and the longitudinal adjusting plate 8 which are arranged on the two side surfaces of the fixed plate 4 are axisymmetric by taking the part of the portal frame 2 which is vertical to the bottom plate 1 as an axis.
The use principle is as follows: placing the anchor ear on the bottom plate, enabling the positioning pin to penetrate through the hole in the anchor ear, and moving the position of the positioning pin to enable the compression rod to abut against the highest point of the anchor ear; adjust diaphragm, horizontal regulating plate, vertical regulating plate on the hole groove to suitable position, then put into the recess with the reinforcing plate top, start the cylinder, the piston rod drives the fixed plate downstream, when the reinforcing plate lower extreme withstood the staple bolt, starts welding robot and welds, closes the cylinder after the welding is accomplished, the piston rod upward movement this moment can take off with strengthening the staple bolt.
The using method comprises the following steps: placing the anchor ear on the bottom plate, aligning the hole on the anchor ear with the positioning pin on the adjusting groove, enabling the positioning pin to penetrate through the hole on the anchor ear, and moving the position of the positioning pin to enable the compression rod to prop against the highest point of the anchor ear; loosening a nut for fixing the third screw hole on the transverse plate, adjusting the third screw hole to a proper position, screwing the nut on the screw rod, and fixing the transverse plate on the fixing plate; loosening a nut penetrating through bolts on the transverse adjusting plate and the longitudinal adjusting plate, adjusting the first hole groove and the second hole groove to proper positions, and screwing the nut on the screw rod to fix the transverse adjusting plate and the longitudinal adjusting plate; the top end of the reinforcing plate is placed in the groove, so that the magnetic body is firmly adsorbed; starting the air cylinder, driving the fixed plate to move downwards by the piston rod, and enabling the lower end of the reinforcing plate at the tail end of the longitudinal adjusting plate to abut against the hoop; the joint of staple bolt and reinforcing plate is welded in the start-up welding robot, upwards mentions the piston rod through the cylinder after the welding is accomplished, can take off with strengthening the staple bolt. When the position of bottom plate was fit for, can set up multiunit welding frock, be provided with 3 groups like figure 1, can carry out 3 welding of strengthening the staple bolt simultaneously, improve welding efficiency.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. A reinforced hoop welding tool comprises a bottom plate (1) arranged on a support, a base (21) arranged on the bottom plate (1), and a portal frame (2) arranged on the base (21), and is characterized in that a cylinder base (31) is arranged at the top of the portal frame (2), a cylinder (3) is arranged on the cylinder base (31), and a piston rod (32) of the cylinder (3) penetrates through the portal frame (2) to be connected with a fixing plate (4); a transverse plate (6) is arranged on the side surface of the fixed plate (4), a transverse adjusting plate (5) is arranged at one end of the transverse plate (6), and a longitudinal adjusting plate (8) is arranged at the tail end of the side surface of the transverse adjusting plate (5); the tail end of the longitudinal adjusting plate (8) is provided with a fixing component (7), and the fixing component (7) comprises a clamping plate (72) arranged on the side face of the longitudinal adjusting plate (8).
2. The welding fixture for reinforcing the hoops according to claim 1, wherein one end of the clamping plate (72) is fixed on the side surface of the tail end of the longitudinal adjusting plate (8) through a connecting piece; a magnetic body (73) is arranged between the clamping plate (72) and the longitudinal adjusting plate (8); the clamping plates (72) are two in number.
3. The reinforcement hoop welding tool as claimed in claim 2, wherein a protrusion (71) is arranged on the side, connected with the clamping plate (72), of the tail end of the longitudinal adjusting plate (8), and a groove (74) is formed among the longitudinal adjusting plate (8), the protrusion (71) and the clamping plate (72); the recess (74) has an opening facing the base plate (1) and facing the fixing plate (4).
4. The reinforcement hoop welding tool is characterized in that a first hole groove (51) is formed in the side face of the transverse adjusting plate (5), and the orientation of the first hole groove (51) is consistent with that of the transverse adjusting plate (5); the first hole groove (51) is perpendicular to a second hole groove (81) arranged on the longitudinal adjusting plate (8); the transverse adjusting plate (5) and the longitudinal adjusting plate (8) penetrate through the first hole groove (51) through the connecting piece to be movably connected with the second hole groove (81).
5. The welding fixture for the reinforcement hoop of claim 1, wherein a third hole groove (61) is formed in the side face of the transverse plate (6), and the third hole groove (61) is in the same direction as the transverse plate (6); the transverse plate (6) passes through the third hole groove (61) and the fixed plate (4) through the screw rod (62) through the connecting piece.
6. The reinforced hoop welding tool according to claim 1, wherein a vertical pressing rod (41) is arranged on the lower surface of the fixing plate (4), and the pressing rod (41) is movably connected with the fixing plate (4); the pressing rod (41) is coaxial with the central line of the fixing plate (4) and is close to the connecting part of the transverse adjusting plate (5) and the transverse plate (6).
7. The reinforcement hoop welding tool according to claim 1, wherein an adjusting groove (11) is formed in the bottom plate (1), the orientation of the adjusting groove (11) is consistent with that of the transverse adjusting plate (5), and a movable positioning pin (12) is arranged in the adjusting groove (11).
8. The welding fixture for the reinforcement hoops according to any one of claims 1-7, wherein the transverse plates (6), the transverse adjusting plates (5) and the longitudinal adjusting plates (8) arranged on the two side surfaces of the fixing plate (4) are axisymmetrical with respect to the portion of the portal frame (2) perpendicular to the bottom plate (1) as an axis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022325102.4U CN213380065U (en) | 2020-10-19 | 2020-10-19 | Strengthen staple bolt welding frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022325102.4U CN213380065U (en) | 2020-10-19 | 2020-10-19 | Strengthen staple bolt welding frock |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213380065U true CN213380065U (en) | 2021-06-08 |
Family
ID=76189130
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022325102.4U Expired - Fee Related CN213380065U (en) | 2020-10-19 | 2020-10-19 | Strengthen staple bolt welding frock |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213380065U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113305489A (en) * | 2021-06-23 | 2021-08-27 | 广西焊杰机器人技术有限公司 | Electric power tower base welding system and welding method thereof |
| CN113601098A (en) * | 2021-07-20 | 2021-11-05 | 晟通科技集团有限公司 | Template turning device and welding equipment |
-
2020
- 2020-10-19 CN CN202022325102.4U patent/CN213380065U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113305489A (en) * | 2021-06-23 | 2021-08-27 | 广西焊杰机器人技术有限公司 | Electric power tower base welding system and welding method thereof |
| CN113601098A (en) * | 2021-07-20 | 2021-11-05 | 晟通科技集团有限公司 | Template turning device and welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210608 |