CN213365326U - Equipment data, graph and model integrated maintenance and acquisition system - Google Patents
Equipment data, graph and model integrated maintenance and acquisition system Download PDFInfo
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- CN213365326U CN213365326U CN202022951977.5U CN202022951977U CN213365326U CN 213365326 U CN213365326 U CN 213365326U CN 202022951977 U CN202022951977 U CN 202022951977U CN 213365326 U CN213365326 U CN 213365326U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses an equipment data, graph and model integrated maintenance and acquisition system, which is characterized in that an equipment information acquisition terminal is connected and arranged through operating equipment on an industrial production site, and an equipment maintenance server and an equipment maintenance communication terminal configured for equipment maintenance personnel are matched to realize efficient equipment fault alarm, maintenance request and equipment maintenance execution; the maintenance request device is arranged on each device, when the device fails, the request device is triggered, the operation data, the structure model data and the operation image data of the device are uploaded to the device maintenance server at the same time of sending the maintenance request, the device maintenance server distributes maintenance tasks to corresponding device maintenance communication terminals, and device maintenance personnel carry corresponding maintenance tools to go to a maintenance place to complete the maintenance tasks. Aims to solve the technical problem that the existing industrial equipment maintenance system in the prior art often brings long-time stagnation to industrial operation and industrial production and is completely not suitable for modern industrial production.
Description
Technical Field
The utility model relates to an industrial equipment maintains the field, especially relates to an equipment data, figure, model integration maintain collection system.
Background
In today's industrial society, there are a variety of machine equipment systems that operate throughout to help us accomplish specific tasks faster and more efficiently. For example, these equipment systems may be manufacturing machines used in the manufacturing industry, processing and refining equipment used in the petrochemical industry, tractors and mills used in the agricultural industry. These equipment systems may consist of, for example, liquid or gas pumps, liquid or gas pipes, motors, engines, generators, turbines, cutters, heating elements, heat pumps, furnaces, chemical heating tanks, compressors, condensers, freezers, radiators, heat exchangers, storage tanks, filters, pressure valves, mechanical levers, etc. All of these equipment systems fail after so many hours of operation. It is always important to ensure that these equipment systems continue to function properly, using the operator to perform inspection and maintenance services at specific times. And the operator must immediately detect any operational incident, or defect that may cause an incident, at or before the system operation fails, in order to minimize machine downtime and economic losses.
These machine failures typically occur at or before the actual occurrence of some defect, which may be an abnormal operating temperature, abnormal bending of system components, abnormal deformation of shape, cracks, micro-cracks, gas or liquid leaks, etc. Generally, in a conventional method, when a machine has a defect fault, a maintainer is notified to repair the defect of the machine, but non-professionals cannot clearly understand the defect of the machine, and in the face of professional and precise industrial operation equipment, the maintainer needs to carry a precise or special maintenance tool back and forth after coming to judge, so that the maintenance progress is slow, industrial operation or industrial production is delayed, and huge economic loss is caused.
Therefore, on the premise that industrial equipment is more and more precise and the requirement on the professional property of maintenance equipment is more and more high, the existing industrial equipment maintenance system often brings the defect of long-time stagnation to industrial operation and industrial production, and is completely not suitable for modern industrial production.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an equipment data, figure, model integration maintain collection system, aim at solving the current industrial equipment maintenance system that exists among the prior art and often can bring long-time stagnant defect to industrial operation and industrial production, be not suitable for modern industrial production's technical problem completely.
In order to achieve the above object, the present invention provides an integrated maintenance and acquisition system for device data, graphics and models, which comprises a device maintenance server disposed in a device maintenance center, at least one device maintenance communication terminal connected to the device maintenance server, and at least one device information acquisition terminal connected to the device maintenance server; wherein:
the equipment information acquisition terminal is configured on an industrial equipment operation field, is connected with an operation parameter acquisition and storage assembly of the industrial equipment to acquire operation data of the corresponding industrial equipment, is connected with an industrial equipment model storage server to acquire structure model data of the corresponding industrial equipment, is connected with an industrial equipment graphic storage server to acquire operation image data of the corresponding industrial equipment, and reports the data to the equipment server;
the equipment maintenance server generates an equipment maintenance work order for the operation data, the structure model data and the operation image data of the industrial equipment transmitted by the equipment information acquisition terminal, and the equipment maintenance work order is issued to the corresponding equipment maintenance communication terminal;
the equipment maintenance communication terminal is configured to equipment maintenance personnel, and the equipment maintenance personnel select and carry corresponding maintenance equipment according to the operation data, the structure model data and the operation image data of the industrial equipment recorded in the equipment maintenance work order received by the equipment maintenance communication terminal, and go to the position of the corresponding operation equipment to maintain the equipment to be maintained.
Preferably, the equipment data, graph and model integrated maintenance acquisition system is characterized in that the equipment information acquisition terminal comprises a microcontroller, a first communication module connected with the microcontroller, an I/O connection port and an acquisition request device; wherein:
the I/O connection port is used for the microcontroller and the operation parameter acquisition and storage component to acquire operation data of the industrial operation equipment corresponding to the equipment information acquisition terminal and upload the operation data to the equipment maintenance server through the first communication module;
the acquisition request device transmits an equipment maintenance request to the microcontroller through the connection microcontroller, and the microcontroller acquires and uploads operation data, structural model data and operation image data of the industrial equipment according to the equipment maintenance request.
Preferably, the acquisition request device adopts a key and/or a gate and/or a touch screen to acquire maintenance request entry of industrial production personnel.
Preferably, the first communication module adopts a 4G or 5G communication module.
Preferably, the equipment model storage server is further provided with a model import port for importing the equipment model data into the equipment model storage server.
Preferably, the equipment data, graph and model integrated maintenance and acquisition system is characterized in that the equipment graph storage server is further provided with a production area monitoring device for importing the equipment operation image data into the equipment graph storage server.
Preferably, the equipment data, graph and model integrated maintenance and acquisition system is characterized in that the equipment maintenance communication terminal comprises a second communication module and an equipment information visualization device connected with the second communication module, and the second communication module is connected with the equipment maintenance server and the visualization device and is used for visually displaying the operation data, the structure model data and the operation image data of the industrial equipment recorded in the received equipment maintenance work order.
Preferably, the second communication module adopts a 4G or 5G communication module.
The utility model has the advantages that: the utility model provides an equipment data, figure, model integration maintain the collection system, through the operation equipment connection at the industrial production scene setting equipment information acquisition terminal to cooperate the equipment maintenance server and dispose in the equipment maintenance communication terminal of equipment maintainer, realize efficient equipment trouble warning, maintenance request and equipment maintenance execution; the maintenance request device is arranged on each device, when the device fails, the request device is triggered, the operation data, the structure model data and the operation image data of the device are uploaded to the device maintenance server at the same time of sending the maintenance request, the device maintenance server distributes maintenance tasks to corresponding device maintenance communication terminals, and device maintenance personnel carry corresponding maintenance tools to go to a maintenance place to complete the maintenance tasks. Aims to solve the technical problem that the existing industrial equipment maintenance system in the prior art often brings long-time stagnation to industrial operation and industrial production and is completely not suitable for modern industrial production.
Drawings
Fig. 1 is a schematic structural principle diagram of an integrated maintenance and acquisition system for equipment data, graphics and models.
Detailed Description
In order to clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will be described with reference to the accompanying drawings.
As shown in fig. 1, in this embodiment, an integrated maintenance and acquisition system for device data, graphics and models includes a device maintenance server disposed in a device maintenance center, at least one device maintenance communication terminal connected to the device maintenance server, and at least one device information acquisition terminal connected to the device maintenance server; specifically, the method comprises the following steps:
the equipment information acquisition terminal is configured on an industrial equipment operation field, is connected with an operation parameter acquisition and storage assembly of the industrial equipment to acquire operation data of the corresponding industrial equipment, is connected with an industrial equipment model storage server to acquire structure model data of the corresponding industrial equipment, is connected with an industrial equipment graphic storage server to acquire operation image data of the corresponding industrial equipment, and reports the data to the equipment server;
the equipment maintenance server generates an equipment maintenance work order for the operation data, the structure model data and the operation image data of the industrial equipment transmitted by the equipment information acquisition terminal, and the equipment maintenance work order is issued to the corresponding equipment maintenance communication terminal;
the equipment maintenance communication terminal is configured to equipment maintenance personnel, and the equipment maintenance personnel select and carry corresponding maintenance equipment according to the operation data, the structure model data and the operation image data of the industrial equipment recorded in the equipment maintenance work order received by the equipment maintenance communication terminal, and go to the position of the corresponding operation equipment to maintain the equipment to be maintained.
Further, the equipment information acquisition terminal comprises a microcontroller, a first communication module connected with the microcontroller, an I/O connection port and an acquisition request device; wherein:
the I/O connection port is used for the microcontroller and the operation parameter acquisition and storage component, acquiring operation data of the industrial operation equipment corresponding to the equipment information acquisition terminal, and uploading the operation data to the equipment maintenance server through the first communication module;
the acquisition request device transmits an equipment maintenance request to the microcontroller through the connection microcontroller, and the microcontroller acquires and uploads operation data, structural model data and operation image data of the industrial equipment according to the equipment maintenance request.
In the preferred embodiment, the acquisition request device adopts a key and/or a gate and/or a touch screen to acquire the maintenance request input of industrial production personnel; the first communication module adopts a 4G or 5G communication module.
In a preferred embodiment, the device model storage server is further provided with a model import port for importing the device model data to the device model storage server; the equipment graph storage server is also provided with production area monitoring equipment used for importing equipment operation image data into the equipment graph storage server.
In this embodiment, the equipment maintenance communication terminal includes a second communication module and an equipment information visualization device connected to the second communication module, where the second communication module is connected to the equipment maintenance server and the visualization equipment device, and is used to visually display operation data, structural model data, and operation image data of the industrial equipment recorded in the received equipment maintenance work order; the second communication module adopts a 4G or 5G communication module.
In the embodiment, an integrated maintenance and acquisition system for equipment data, graphs and models is provided, wherein an equipment information acquisition terminal is connected and arranged on operating equipment on an industrial production site, and an equipment maintenance server and an equipment maintenance communication terminal configured for equipment maintenance personnel are matched to realize efficient equipment fault alarm, maintenance request and equipment maintenance execution; the maintenance request device is arranged on each device, when the device fails, the request device is triggered, the operation data, the structure model data and the operation image data of the device are uploaded to the device maintenance server at the same time of sending the maintenance request, the device maintenance server distributes maintenance tasks to corresponding device maintenance communication terminals, and device maintenance personnel carry corresponding maintenance tools to go to a maintenance place to complete the maintenance tasks. Aims to solve the technical problem that the existing industrial equipment maintenance system in the prior art often brings long-time stagnation to industrial operation and industrial production and is completely not suitable for modern industrial production.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. An integrated maintenance and acquisition system for equipment data, graphs and models is characterized by comprising an equipment maintenance server arranged in an equipment maintenance center, at least one equipment maintenance communication terminal connected with the equipment maintenance server and at least one equipment information acquisition terminal connected with the equipment maintenance server; wherein:
the equipment information acquisition terminal is configured on an industrial equipment operation field, is connected with an operation parameter acquisition and storage assembly of the industrial equipment to acquire operation data of the corresponding industrial equipment, is connected with an industrial equipment model storage server to acquire structure model data of the corresponding industrial equipment, is connected with an industrial equipment graphic storage server to acquire operation image data of the corresponding industrial equipment, and reports the data to the equipment server;
the equipment maintenance server generates an equipment maintenance work order for the operation data, the structure model data and the operation image data of the industrial equipment transmitted by the equipment information acquisition terminal, and the equipment maintenance work order is issued to the corresponding equipment maintenance communication terminal;
the equipment maintenance communication terminal is configured to equipment maintenance personnel, and the equipment maintenance personnel select and carry corresponding maintenance equipment according to the operation data, the structure model data and the operation image data of the industrial equipment recorded in the equipment maintenance work order received by the equipment maintenance communication terminal, and go to the position of the corresponding operation equipment to maintain the equipment to be maintained.
2. The system for integrally maintaining and collecting the equipment data, the graphs and the models as claimed in claim 1, wherein the equipment information collecting terminal comprises a microcontroller, a first communication module connected with the microcontroller, an I/O connection port and a collecting request device; wherein:
the I/O connection port is used for the microcontroller and the operation parameter acquisition and storage component to acquire operation data of the industrial operation equipment corresponding to the equipment information acquisition terminal and upload the operation data to the equipment maintenance server through the first communication module;
the acquisition request device transmits an equipment maintenance request to the microcontroller through the connection microcontroller, and the microcontroller acquires and uploads operation data, structural model data and operation image data of the industrial equipment according to the equipment maintenance request.
3. The integrated maintenance and acquisition system for the equipment data, the graphs and the models as claimed in claim 2 is characterized in that the acquisition request device adopts keys and/or a gate and/or a touch screen to acquire maintenance request entry of industrial production personnel.
4. The system for integrally maintaining and collecting the equipment data, the graphs and the models as claimed in claim 2, wherein the first communication module is a 4G or 5G communication module.
5. The system for maintaining and collecting device data, graphs and models in an integrated manner according to claim 1, wherein the device model storage server is further provided with a model import port for importing the device model data into the device model storage server.
6. The system for integrally maintaining and acquiring the equipment data, the graph and the model according to claim 1 is characterized in that the equipment graph storage server is further provided with a production area monitoring device for importing the equipment operation image data into the equipment graph storage server.
7. The system according to claim 1, wherein the equipment data, graphic and model integrated maintenance and collection system comprises an equipment maintenance communication terminal and an equipment information visualization device connected to the second communication module, and the second communication module is connected to the equipment maintenance server and the visualization equipment device and is used for visually displaying operation data, structural model data and operation image data of the industrial equipment recorded in the received equipment maintenance work order.
8. The system for integrally maintaining and collecting the equipment data, the graph and the model as claimed in claim 7, wherein the second communication module is a 4G or 5G communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022951977.5U CN213365326U (en) | 2020-12-11 | 2020-12-11 | Equipment data, graph and model integrated maintenance and acquisition system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022951977.5U CN213365326U (en) | 2020-12-11 | 2020-12-11 | Equipment data, graph and model integrated maintenance and acquisition system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213365326U true CN213365326U (en) | 2021-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022951977.5U Active CN213365326U (en) | 2020-12-11 | 2020-12-11 | Equipment data, graph and model integrated maintenance and acquisition system |
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| Country | Link |
|---|---|
| CN (1) | CN213365326U (en) |
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- 2020-12-11 CN CN202022951977.5U patent/CN213365326U/en active Active
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