CN213352902U - Conveying and discharging device of block forming machine - Google Patents
Conveying and discharging device of block forming machine Download PDFInfo
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- CN213352902U CN213352902U CN202021898077.2U CN202021898077U CN213352902U CN 213352902 U CN213352902 U CN 213352902U CN 202021898077 U CN202021898077 U CN 202021898077U CN 213352902 U CN213352902 U CN 213352902U
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Abstract
The utility model discloses a block forming machine's transport discharging device, its characterized in that: the substrate conveying device comprises a conveying device and a discharging device, wherein a substrate is placed on the conveying device and moves to the discharging device along the conveying device; the discharging device comprises sliding frames and lifting frames, the two sliding frames are symmetrically arranged on two sides of the conveying device, sliding rails parallel to the conveying device are arranged on the frame, the upper end and the lower end of each sliding frame are slidably arranged in the corresponding sliding rail, the lifting frames are slidably arranged on the corresponding sliding frames up and down, lifting plates for lifting up the base plates are arranged on the lifting frames, a dust hood is fixedly arranged between the sliding frames, a telescopic dust collecting channel is arranged between the dust hood and the feed hopper, and a dust collector is arranged in each dust hood; conveyor includes that gyro wheel and conveyer belt below are provided with the roof of supporting substrate, and the conveyer belt both sides are provided with the limiting plate of guide base plate, can clear up when having the detection building block quality and retrieve dust waste material and recycle, and the stable quick just characteristics that can pile up automatically of the ejection of compact.
Description
Technical Field
The utility model relates to a building materials preparation equipment technical field, concretely relates to block forming machine.
Background
The block forming machine is a machine for producing novel wall material blocks by adding a small amount of cement into materials such as fly ash, river sand, pebbles, stone powder, fly ash, waste ceramsite slag, smelting slag and the like. The novel wall material mainly comprises building blocks and cement bricks, wherein the building blocks are mostly formed in a hydraulic forming mode and are formed by vibration.
The make-up machine is before carrying out the shaping operation, aggregate distribution uniformity during the feeding has decided the quality after the building block shaping, make-up machine on the present market, process to even aggregate is comparatively neglected, and the drawing of patterns process is comparatively complicated, can not make things convenient for quick shaping and drawing of patterns operation, also can not automatically carry out the ejection of compact after the drawing of patterns and pile up, need more manual work to assist, in addition because the aggregate granule is less, consequently can cause more dust waste material in the forming process, work easily causes respiratory problem in this kind of environment for a long time.
Therefore, it is a problem to be solved by those skilled in the art to improve and upgrade the existing block machine to overcome the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a feeding is even, and the shaping is stable quick, can clear up and retrieve the dust waste material and recycle, and the ejection of compact can pile up the block forming machine automatically.
Another object of the utility model is to provide a feeding is even, the shaping is stable quick, the drawing of patterns is convenient and can directly carry out the forming device of the block forming machine who transports after the drawing of patterns.
Another object of the utility model is to provide a can clear up when detecting the building block quality and retrieve dust waste material and recycle, the stable quick just building block forming machine's that can pile up automatically transport discharging device of the ejection of compact.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a block machine is characterized in that: the forming device is fixedly arranged on one side of the frame, the discharging device is movably arranged on the other side of the frame, and the substrate is placed on the conveying device and sequentially moved to the forming device and the discharging device along the conveying device;
the forming device comprises a feed hopper, an upper pressing plate and a side die, wherein the feed hopper is obliquely arranged on one side of the upper pressing plate, the upper pressing plate and the side die are arranged on the rack in a vertically sliding manner, a pressing block matched with the side die is arranged below the upper pressing plate, the side die can be matched with the base plate to form a lower die when the side die is lowered to the lowest position, a leveling roller for leveling the top of the side die is arranged between the pressing block and the side die, the leveling roller can slide in a reciprocating manner along the conveying direction of the conveying device, the top of the leveling roller is lower than the bottom of the feed hopper, and when the leveling roller moves to the lower position of the feed hopper, one side of the leveling roller can be matched with the feed hopper to form a feeding slope surface to fill the lower die;
discharging device includes carriage and lifting frame, two the carriage symmetry set up in the conveyor both sides, be provided with in the frame with the parallel slide rail of conveyor, both ends slide about the carriage set up in the slide rail, the lifting frame slide from top to bottom set up in on the carriage, be provided with on the lifting frame and erect the lifting board of base plate, the fixed suction hood that is provided with between the carriage, the suction hood with be provided with telescopic collection dirt passageway between the feeder hopper, be provided with the dust catcher in the suction hood.
Specifically, conveyor includes gyro wheel and conveyer belt, the conveyer belt passes forming device, and with the discharging device cooperation carries out the ejection of compact, the conveyer belt below is provided with the support the roof of base plate, the conveyer belt both sides are provided with the guide the limiting plate of base plate, the limiting plate end is cut to before the discharging device.
As the improvement, the feeder hopper bottom is provided with detachable baffler, baffler outer end is provided with the helping hand recess.
As an improvement, sliding grooves are formed in two sides of the rack, and two sides of the upper pressure plate extend into the sliding grooves.
As an improvement, vibrators for vibrating densely and practically are arranged on two sides of the side die.
As an improvement, the tail end of the conveying device is provided with a baffle plate for blocking the movement of the substrate and a tray for placing the substrate.
As an improvement, the cross section of the leveling roller is in an isosceles trapezoid shape.
As an improvement, a plurality of blanking ports are formed in the top plate, and a waste collecting groove is formed below the top plate.
As an improvement, the dust collection channel body is a corrugated pipe.
As an improvement, a filter screen is arranged on the barrier plate.
Compared with the prior art, the utility model has the advantages of: because of the existence of the upper pressing plate and the pressing block, the feed hopper can not extend into the lower die for feeding, the bottom end of the feed hopper has a certain distance with the lower die, if the feeding is directly carried out, more aggregates can fall to the outside of the lower die, the feed hopper and the leveling roller are matched to realize the feeding function and simultaneously carry out leveling operation, in order to solve the problems of demoulding and transportation, the lower mould is divided into a base plate and a side mould, the base plate can meet the requirements of demoulding, transportation and discharging, the side mould can be lifted, through the lift of side form and briquetting, realize the quick drawing of patterns after the shaping, make the building block can the align to grid on the base plate, convenient follow-up transportation, the cooperation of carriage and lifting frame can be stabilized and break away from the conveyer belt with base plate and product and pile up, for reducing the production of dust waste material, is provided with the suction hood on the discharging device, can collect the dust waste material at any time and carry to feeder hopper department through the collection dirt passageway at the ejection of compact in-process.
Drawings
Fig. 1 is a schematic overall structure diagram according to a preferred embodiment of the present invention;
fig. 2 is a schematic structural view of a molding apparatus according to a preferred embodiment of the present invention;
FIG. 3 is a schematic diagram of a demolding process of the molding apparatus according to a preferred embodiment of the present invention;
fig. 4 is a schematic structural view of a discharging device according to a preferred embodiment of the present invention;
fig. 5 is a schematic view of the discharging process of the discharging device according to a preferred embodiment of the present invention.
In the figure: 1. a frame; 11. a slide rail; 12. a sliding groove; 2. a molding device; 21. a feed hopper; 211. a barrier plate; 212. a power-assisted groove; 213. a filter screen; 22. an upper pressure plate; 221. briquetting; 23. side mould; 231. a vibrator; 24. pressing down the air cylinder; 25. a leveling roller; 3. a discharging device; 31. a carriage; 32. a lifting frame; 321. lifting the plate; 33. a dust hood; 34. a dust collecting passage; 35. a vacuum cleaner; 4. a conveying device; 41. a roller; 42. a conveyor belt; 43. a top plate; 431. a blanking port; 44. a limiting plate; 45. a baffle plate; 46. a waste collection tank; 5. a substrate; 6. a tray.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
In the description of the present invention, it should be noted that, for the orientation words, if there are terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the orientation and positional relationship indicated are based on the orientation or positional relationship shown in the drawings, and only for the convenience of describing the present invention and simplifying the description, it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and not be construed as limiting the specific scope of the present invention.
It is noted that the terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
The present invention will be further explained with reference to the accompanying drawings:
as shown in fig. 1 to 5, a preferred embodiment of the present invention includes a frame 1, a forming device 2, a discharging device 3, a conveying device 4 and a substrate 5, the forming device 2 is fixedly disposed on one side of the frame 1, the discharging device 3 is movably disposed on the other side of the frame 1, the substrate 5 is placed on the conveying device 4, the forming device 2 and the discharging device 3 are sequentially moved along the conveying device 4 to be respectively stacked and placed for forming and discharging, the conveying device 4 is utilized to drive the substrate 5 to realize linkage between the forming device 2 and the discharging device 3, and the automation degree of the whole machine is increased;
the forming device 2 comprises a feed hopper 21, an upper pressure plate 22 and a side die 23, wherein the feed hopper 21 is obliquely arranged on one side of the upper pressure plate 22, the upper pressure plate 22 and the side die 23 are arranged on the frame 1 in a vertical sliding manner, at least two lower pressure cylinders 24 are arranged for ensuring the pressure balance of the upper pressure plate 22, a pressing block 221 matched with the side die 23 is arranged below the upper pressure plate 22, the side die 23 can be matched with the base plate 5 to form a lower die when being lowered to the lowest position, at the moment, the upper pressure plate 22 can drive the pressing block 221 to perform press forming operation on the lower die, a leveling roller 25 for leveling the top of the side die 23 is arranged between the pressing block 221 and the side die 23, the leveling roller 25 can slide back and forth along the conveying direction of the conveying device 4 to level the top of the side die 23 and increase the uniformity of aggregate in the lower die, the top of the leveling roller 25 is lower than, one side of the leveling roller 25 can be matched with the feed hopper 21 to form a feeding slope surface, the material is filled into a lower die, due to the existence of the upper pressing plate 22 and the pressing block 221, the feed hopper 21 cannot extend into the lower die for feeding, the bottom end of the feed hopper 21 has a certain distance with the lower die, if the material is directly fed, more aggregate can fall outside the lower die, the leveling operation can be carried out while the feeding function is realized by matching the feed hopper 21 with the leveling roller 25, and when the leveling roller 25 moves to two sides of the side die 23, the lifting of the side die 23 cannot be influenced;
discharging device 3 includes carriage 31 and lifting frame 32, two carriage 31 symmetries set up in conveyor 4 both sides, be provided with the slide rail 11 parallel with conveyor 4 on the frame 1, both ends slide about carriage 31 and set up in slide rail 11, lifting frame 32 slides from top to bottom and sets up on carriage 31, be provided with the lifting board 321 of setting up base plate 5 on the lifting frame 32, the fixed suction hood 33 that is provided with between carriage 31, be provided with telescopic collection dirt passageway 34 between suction hood 33 and the feeder hopper 21, be provided with dust catcher 35 in the suction hood 33, dust catcher 35 can be the fan, the equipment that can effectively absorb dust and fritter waste material such as evacuating device, the quality of stripping and slicing can be detected to the wind-force of while certain intensity, if the building block is absorbed by dust catcher 35 and is leaded to collapsing, then the product is unqualified.
The length of the lifting plate 321 is greater than the vertical distance from the edge of the substrate 5 to the lifting plate 321 and less than the vertical distance from the edge of the conveying device 4 to the lifting plate 321, so that the lifting plate 321 can contact the substrate 5 in the moving process and the operation of other equipment is not influenced.
Conveyor 4 includes gyro wheel 41 and conveyer belt 42, conveyer belt 42 passes forming device 2, and carry out the ejection of compact with discharging device 3 cooperation, conveyer belt 42 below is provided with the roof 43 of supporting substrate 5, because the building block shaping goes on through briquetting 221 pushing down, consequently, need guarantee the holding power of bed die, ensure that the building block after the shaping is even to be difficult to collapse and break up, conveyer belt 42 both sides are provided with the limiting plate 44 of guide substrate 5, a position for fixed substrate 5, ensure that side form 23 can constitute the bed die with substrate 5, limiting plate 44 end is before discharging device 3, because need lift up board 321 and remove to substrate 5 below, then lift up substrate 5, the cooperation between board 321 and the substrate 5 can be stopped to lift up in the existence of limiting plate 44, lead to unable ejection of compact.
The bottom of the feed hopper 21 is provided with a detachable blocking plate 221 for limiting the flow or closing the feed hopper 21, and the outer end of the blocking plate 221 is provided with a power-assisted groove 212 for facilitating the extraction of the blocking plate 221.
The sliding grooves 12 are formed in the two sides of the rack 1, the two sides of the upper pressing plate 22 extend into the sliding grooves 12, the stability of the upper pressing plate 22 is improved, the pressing block 221 can be accurately matched into the side die 23, and the side die 23 is prevented from being damaged by pressing.
The vibrators 231 for vibration density are disposed at both sides of the side mold 23, the compactness of the block is increased by using the vibration, the quality of the block is improved, and the vibrators 231 may be machines capable of increasing the density and uniformity of the block, such as mechanical spring vibrators, ultrasonic vibrators, electromagnetic vibrators, etc.
The end of the conveying device 4 is provided with a baffle 45 for blocking the movement of the substrate 5 and a tray 7 for placing the substrate 5, the baffle 45 is used for enabling the substrate 5 to stop to a reserved position, the discharging device 3 can discharge the substrate 5, the tray 7 can stably receive the substrate 5, a forklift opening is further formed in the lower portion of the tray 7, and the forklift is convenient to erect the tray 7.
The main shape of the section of the leveling roller 25 is isosceles trapezoid, and the two sides of the isosceles trapezoid can be designed with invagination structures, so that aggregates in the feed hopper 21 can smoothly enter a lower die through the leveling roller 25, and waste in the falling process is reduced.
Seted up a plurality of blanking mouths 431 on the roof 43, roof 43 below is provided with garbage collection groove 46, because the existence of leveling roller 25, the aggregate at bed die top must have the part to fall down, through blanking mouth 431 and garbage collection groove 46's cooperation, can retrieve this part of aggregate and recycle, can reduce the production of dust, also can increase material utilization, reduce cost.
The 34 main parts of collection dirt passageway can be the bellows, and the bellows has flexible attribute, can cooperate carriage 31 to extend or shorten, and does not influence the dust waste material and pass through, also can use other scalable pipelines etc. as collection dirt passageway 34, only need satisfy the wearing and tearing demand of carriage 31 slip in-process, and the minimize is changed and is maintained the cycle.
The barrier plate 221 is provided with a filter screen 213, aggregates before being molded are screened, so that unqualified aggregates are prevented from falling into a lower mold for molding, the quality of the building block is not affected, and the aperture size of the filter screen 213 can be selected according to actual processing of coarse aggregates or fine aggregates.
The working principle is as follows: placing the base plate 5 on a conveyor belt 42, conveying the base plate to a forming device 2 through the conveyor belt 42, descending the side mold 23 and combining the base plate 5 to form a lower mold, moving a leveling roller 25 to the lower part of a feed hopper 21, feeding the feed hopper 21, enabling the leveling roller 25 to operate to do reciprocating motion, enabling waste to fall to a waste collecting tank 46 for recycling, pressing a plate with a pressing block 221 to form aggregate in the lower mold after leveling is finished, enabling a vibrator 231 to operate to compact the aggregate, lifting the side mold 23 firstly after forming is finished, and then lifting the pressing plate; the conveyer belt 42 drives the substrate 5 to move to the discharging device 3, the substrate 5 pushes against the baffle 45, the moving frame moves to the substrate 5, the lifting frame 32 lifts the substrate 5, the substrate 5 is placed on the tray 7 to wait for subsequent treatment, the dust hood 33 in the discharging process runs in the whole process, dust waste is recycled, and the dust waste is conveyed to the feeding hopper 21 in a centralized backflow mode.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a block forming machine's transport discharging device which characterized in that: the substrate processing device comprises a conveying device and a discharging device, wherein a substrate is placed on the conveying device and moves to the discharging device along the conveying device;
the discharging device comprises sliding frames and lifting frames, the two sliding frames are symmetrically arranged on two sides of the conveying device, sliding rails parallel to the conveying device are arranged on a rack, the upper end and the lower end of each sliding frame are arranged in the corresponding sliding rail in a sliding mode, the lifting frames are arranged on the sliding frames in a sliding mode, lifting plates for supporting the base plates are arranged on the lifting frames, a dust hood is fixedly arranged between the sliding frames, a telescopic dust collecting channel is arranged between the dust hood and the feeding hopper, and a dust collector is arranged in each dust hood;
conveyor includes gyro wheel and conveyer belt, the conveyer belt with discharging device cooperation carries out the ejection of compact, the conveyer belt below is provided with the support the roof of base plate, the conveyer belt both sides are provided with the guide the limiting plate of base plate, the limiting plate end is cut to before the discharging device.
2. The delivery and discharge device of a block machine according to claim 1, wherein: the tail end of the conveying device is provided with a baffle for blocking the substrate to move and a tray for placing the substrate.
3. The delivery and discharge device of a block machine according to claim 1, wherein: a plurality of blanking ports are formed in the top plate, and a waste collecting groove is formed below the top plate.
4. The delivery and discharge device of a block machine according to claim 1, wherein: the dust collecting channel body is a corrugated pipe.
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CN202021898077.2U CN213352902U (en) | 2020-09-03 | 2020-09-03 | Conveying and discharging device of block forming machine |
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CN202021898077.2U CN213352902U (en) | 2020-09-03 | 2020-09-03 | Conveying and discharging device of block forming machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114347223A (en) * | 2021-12-17 | 2022-04-15 | 宁化县鑫丰新型建材有限公司 | Novel concrete block finished product transfer chain |
CN114589788A (en) * | 2022-03-21 | 2022-06-07 | 南通理工学院 | Automatic preparation facilities of assembled building block |
-
2020
- 2020-09-03 CN CN202021898077.2U patent/CN213352902U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114347223A (en) * | 2021-12-17 | 2022-04-15 | 宁化县鑫丰新型建材有限公司 | Novel concrete block finished product transfer chain |
CN114347223B (en) * | 2021-12-17 | 2024-03-29 | 宁化县鑫丰新型建材有限公司 | Concrete block finished product conveying line |
CN114589788A (en) * | 2022-03-21 | 2022-06-07 | 南通理工学院 | Automatic preparation facilities of assembled building block |
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