CN213335511U - High-efficient heat accumulation formula metal melting furnace - Google Patents
High-efficient heat accumulation formula metal melting furnace Download PDFInfo
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- CN213335511U CN213335511U CN202022539393.7U CN202022539393U CN213335511U CN 213335511 U CN213335511 U CN 213335511U CN 202022539393 U CN202022539393 U CN 202022539393U CN 213335511 U CN213335511 U CN 213335511U
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Abstract
The utility model discloses a high-efficiency heat accumulating type metal melting furnace, which comprises a melting furnace body, a lifter, a purification tower and a chimney, wherein the bottom of the melting furnace body is welded with a second frame, the outside of the melting furnace body is fixedly provided with a control panel through screws, the inside of the control panel is embedded with a singlechip, the top of the melting furnace body is provided with a top cover, the top of the melting furnace body is welded with an overhaul platform, one end of the melting furnace body is provided with a first frame, the lifter is welded on the first frame, one end of the overhaul platform is welded with a stair, one side of the stair is welded on one side of the melting furnace body through a connecting block, the utility model puts metal ores on a conveying belt, then the rotating shaft drives the conveying belt to rotate by starting a motor, and then the conveying belt can convey the ores to the inside of the melting furnace body, the purpose of convenient feeding is realized.
Description
Technical Field
The utility model relates to a melting furnace technical field specifically is a high-efficient heat accumulation formula metal melting furnace.
Background
With the increasing shortage and shortage of energy and the high requirement of people on environmental protection, how to realize high efficiency, energy conservation and environmental protection in the heat treatment industry becomes the focus of current social attention, a metal melting furnace is required to be used in the metal processing industry at present, the metal melting furnace is common metal processing equipment, metal is rapidly melted through electric heating or other heating modes, the metal melting furnace is widely applied in the casting industry, but the existing high-efficiency heat accumulating type metal melting furnace has many problems or defects:
firstly, the existing high-efficiency heat accumulating type metal melting furnace has larger volume, so that the feeding is inconvenient;
secondly, the existing high-efficiency heat accumulating type metal melting furnace has poor heating effect, so that the metal is not fully melted;
thirdly, the existing high-efficiency heat accumulating type metal melting furnace can generate a lot of harmful gases when melting metal, thereby polluting the environment.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high-efficient heat accumulation formula metal melting furnace is not put just, the heating effect is not good and do not have the gas purification to the production in order to solve the material loading that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a high-efficient heat accumulation formula metal melting furnace, is including melting furnace body, lifting mechanism, purifying column and chimney, the bottom welding of melting the furnace body has the second frame, the outside of melting the furnace body has control panel through screw fixed mounting, control panel's inside is inlayed and is had the singlechip, the top of melting the furnace body is provided with the top cap, the top welding of melting the furnace body has the maintenance platform, the one end of melting the furnace body has placed first frame, the welding has the lifting mechanism in the first frame, the one end welding of maintenance platform has stair, one side of stair is passed through the connecting block welding and is melted one side of furnace body.
Preferably, the inside of lifting mechanism has the rotation axis through bearing swing joint, and the activity is provided with the conveyer belt on the rotation axis, and there is the motor bottom of lifting mechanism through screw fixed mounting, and the other end of motor passes through shaft joint and rotation axis interconnect, and the other end of lifting mechanism extends to the inside of melting furnace body, and the motor has played the purpose that provides power.
Preferably, a coil fixing frame is fixedly installed inside the melting furnace body through screws, a plurality of coils are wound on the coil fixing frame, and the coils play a role in heating.
Preferably, the bottom of the melting furnace body is provided with an electric control valve, one end of the electric control valve is connected with an outlet, and the outlet is used for discharging.
Preferably, the purifying tower has been placed to the one end of melting the furnace body, and the bottom welding of purifying tower has the third frame, and the one end of purifying tower is connected with the second connecting pipe, and the other end of second connecting pipe extends to the inside of melting the furnace body, and the purifying tower has played the purpose of purifying waste gas.
Preferably, the bottom of purifying tower is connected with the water pump, and the other end of water pump is connected with the third connecting pipe, and the one end of third connecting pipe extends to the inside of purifying tower, and the third connecting pipe has the shower nozzle at the internal connection of purifying tower, and the purifying tower top is connected with first connecting pipe, and the other end of first connecting pipe is connected with the fan, and the other end of fan is connected with the fourth connecting pipe, and the other end of fourth connecting pipe is connected with the chimney, and the chimney has played carminative purpose.
Compared with the prior art, the beneficial effects of the utility model are that: the high-efficiency heat accumulating type metal melting furnace has reasonable structure and the following advantages:
(1) through being provided with raiser, rotation axis, first frame, conveyer belt and motor realized the purpose of material loading convenience, current device material loading is not put just, consequently, during the use, on the conveyer belt is put to the metal ore, then through starter motor, the motor drives the rotation axis and rotates, on the rotation axis will drive the conveyer belt, then the conveyer belt will convey the inside of melting the furnace body to the ore, has realized the purpose of material loading convenience.
(2) Through being provided with the melting furnace body, coil mount and coil body have realized that the heating effect is not good, lead to the metal can not melt completely, consequently, during the use, be provided with the coil mount in the inside of melting the furnace body, be provided with the coil body on the coil mount, the coil body presents circular range, the coil body will produce the vortex in inside at the circular telegram, the vortex that utilizes the coil to produce melts the metal, replace traditional heating wire, can produce higher temperature to the effectual purpose of heating has been realized.
(3) Through being provided with the purifying column, the fan, fourth connecting pipe and chimney have realized carrying out the purpose of handling the waste gas of production, current device does not handle the waste gas of production, therefore, in use, through starting the fan, the fan will be in the gas suction purifying column in the melting furnace body, through starting the water pump, the water pump will be with the inside water suction of purifying column to the third connecting pipe then enter into the shower nozzle, water will be the material in the waste gas and melt into the aquatic, then the gas after the purification will be followed chimney discharge, the purpose of handling waste gas has been realized, prevent the gas pollution environment.
Drawings
Fig. 1 is a schematic front view of a cross-sectional structure of the present invention;
fig. 2 is a schematic top view of the lifter of the present invention;
FIG. 3 is a schematic view of the internal structure of the melting furnace of the present invention;
FIG. 4 is a schematic view of the interior of the melting furnace according to the present invention;
FIG. 5 is a schematic view of the internal structure of the purification tower of the present invention;
fig. 6 is a system block diagram of the present invention.
In the figure: 1. a first connecting pipe; 2. a second connecting pipe; 3. overhauling the platform; 4. a top cover; 5. a melting furnace body; 6. a staircase; 7. a single chip microcomputer; 8. a lifter; 9. a rotating shaft; 10. a first frame; 11. an electrically controlled valve; 12. an outlet; 13. a control panel; 14. a second frame; 15. a purification tower; 16. a water pump; 17. a third frame; 18. a third connecting pipe; 19. a fan; 20. a fourth connecting pipe; 21. a chimney; 22. a conveyor belt; 23. a motor; 24. a coil fixing frame; 25. a coil body; 26. and (4) a spray head.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides an embodiment: the utility model provides a high-efficient heat accumulation formula metal melting furnace, including melting furnace body 5, riser 8, purifying column 15 and chimney 21, the bottom welding of melting furnace body 5 has second frame 14, there is control panel 13 outside of melting furnace body 5 through screw fixed mounting, control panel 13's inside is inlayed and is had singlechip 7, the top of melting furnace body 5 is provided with top cap 4, the top welding of melting furnace body 5 has maintenance platform 3, first frame 10 has been placed to the one end of melting furnace body 5, the welding has riser 8 on first frame 10, the one end welding of maintenance platform 3 has stair 6, the one side of stair 6 is passed through the connecting block welding and is in one side of melting furnace body 5:
the inside of the lifter 8 is movably connected with a rotating shaft 9 through a bearing, a conveyor belt 22 is movably arranged on the rotating shaft 9, the bottom of the lifter 8 is fixedly provided with a motor 23 through a screw, the other end of the motor 23 is connected with the rotating shaft 9 through a coupler, and the other end of the lifter 8 extends into the melting furnace body 5;
when the device is used, metal ores are placed on the conveyor belt 22, then the motor 23 is started, the motor 23 drives the rotating shaft 9 to rotate, the rotating shaft 9 drives the conveyor belt 22, then the conveyor belt 22 conveys the ores to the interior of the melting furnace body 5, and the purpose of convenient feeding is achieved;
a coil fixing frame 24 is fixedly arranged in the melting furnace body 5 through screws, and a plurality of coils 25 are wound on the coil fixing frame 24;
an electric control valve 11 is arranged at the bottom of the melting furnace body 5, and one end of the electric control valve 11 is connected with an outlet 12;
when the electric heating furnace is used, the coil fixing frame 24 is arranged in the melting furnace body 5, the coil bodies 25 are arranged on the coil fixing frame 24, the coil bodies 25 are circularly arranged, eddy currents can be generated in the coil bodies 25 when the coil bodies 25 are electrified, metal is melted by the eddy currents generated by the coils, the traditional electric heating wire is replaced, and higher temperature can be generated, so that the purpose of good heating effect is achieved;
a purification tower 15 is arranged at one end of the melting furnace body 5, a third rack 17 is welded at the bottom of the purification tower 15, one end of the purification tower 15 is connected with a second connecting pipe 2, and the other end of the second connecting pipe 2 extends into the melting furnace body 5;
the bottom of the purification tower 15 is connected with a water pump 16, the other end of the water pump 16 is connected with a third connecting pipe 18, one end of the third connecting pipe 18 extends into the purification tower 15, the third connecting pipe 18 is connected with a spray head 26 in the purification tower 15, the top of the purification tower 15 is connected with a first connecting pipe 1, the other end of the first connecting pipe 1 is connected with a fan 19, the other end of the fan 19 is connected with a fourth connecting pipe 20, and the other end of the fourth connecting pipe 20 is connected with a chimney 21;
during the use, through starting fan 19, fan 19 will be with the gas suction in the melting furnace body 5 to the purge tower 15, through starting water pump 16, water pump 16 will be with the inside water suction of purge tower 15 to third connecting pipe 18 then enter into shower nozzle 26, and water will be with the material in the waste gas to be melted into aquatic, and then the gas after the purification will be followed chimney 21 and discharged, has realized the purpose of handling waste gas, prevents gaseous polluted environment.
The output end of the control panel 13 is electrically connected with the input end of the single chip microcomputer 7 through a lead, the output end of the single chip microcomputer 7 is electrically connected with the input ends of the water pump 16, the motor 23 and the fan 19 through leads, the model of the single chip microcomputer 7 can be HT66F01, the model of the motor 23 can be Y90S-2, the model of the water pump 16 can be ISGD, and the model of the fan 19 can be TA 12025.
The working principle is as follows: when the device is used, metal ores are placed on the conveyor belt 22, then the motor 23 is started to drive the rotating shaft 9 to rotate, the rotating shaft 9 drives the conveyor belt 22, then the conveyor belt 22 conveys the ores into the melting furnace body 5, the purpose of convenient feeding is realized, the coil fixing frame 24 is arranged in the melting furnace body 5, the coil body 25 is arranged on the coil fixing frame 24, the coil body 25 is circularly arranged, eddy current is generated in the coil body 25 when the coil body 25 is electrified, the eddy current generated by the coil is used for melting the metals to replace the traditional heating wire, higher temperature can be generated, and the purpose of good heating effect is realized, the generated waste gas is not treated by the existing device, therefore, when the device is used, the fan 19 can suck the gas in the melting furnace body 5 into the purification tower 15 by starting the fan 19, by starting the water pump 16, the water pump 16 pumps the water in the purification tower 15 into the third connecting pipe 18 and then enters the spray head 26, the water melts the substances in the exhaust gas into the water, and the purified gas is discharged from the chimney 21, so that the purpose of treating the exhaust gas is achieved, and the gas is prevented from polluting the environment.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a high-efficient heat accumulation formula metal melting furnace, includes melting furnace body (5), riser (8), purifying column (15) and chimney (21), its characterized in that: the bottom welding of melting furnace body (5) has second frame (14), the outside of melting furnace body (5) has control panel (13) through screw fixed mounting, the inside of control panel (13) is inlayed and is had singlechip (7), the top of melting furnace body (5) is provided with top cap (4), the top welding of melting furnace body (5) has maintenance platform (3), first frame (10) have been placed to the one end of melting furnace body (5), the welding has riser (8) on first frame (10), the one end welding of maintenance platform (3) has stair (6), the one side of stair (6) is passed through the connecting block welding and is in the one side of melting furnace body (5).
2. A high efficiency regenerative metal melting furnace according to claim 1, further comprising: the inside of lifting mechanism (8) has rotation axis (9) through bearing swing joint, and the activity is provided with conveyer belt (22) on rotation axis (9), and there is motor (23) bottom of lifting mechanism (8) through screw fixed mounting, and the other end of motor (23) passes through shaft joint and rotation axis (9) interconnect, and the other end of lifting mechanism (8) extends to the inside of melting furnace body (5).
3. A high efficiency regenerative metal melting furnace according to claim 1, further comprising: and a coil fixing frame (24) is fixedly arranged in the melting furnace body (5) through screws, and a plurality of coils (25) are wound on the coil fixing frame (24).
4. A high efficiency regenerative metal melting furnace according to claim 1, further comprising: an electric control valve (11) is arranged at the bottom of the melting furnace body (5), and one end of the electric control valve (11) is connected with an outlet (12).
5. A high efficiency regenerative metal melting furnace according to claim 1, further comprising: the purification tower (15) has been placed to the one end of melting furnace body (5), and the bottom welding of purification tower (15) has third frame (17), and the one end of purification tower (15) is connected with second connecting pipe (2), and the other end of second connecting pipe (2) extends to the inside of melting furnace body (5).
6. A high efficiency regenerative metal melting furnace according to claim 5, further comprising: the bottom of purifying tower (15) is connected with water pump (16), the other end of water pump (16) is connected with third connecting pipe (18), the inside of purifying tower (15) is extended to the one end of third connecting pipe (18), third connecting pipe (18) have shower nozzle (26) at the internal connection of purifying tower (15), purifying tower (15) top is connected with first connecting pipe (1), the other end of first connecting pipe (1) is connected with fan (19), the other end of fan (19) is connected with fourth connecting pipe (20), the other end of fourth connecting pipe (20) is connected with chimney (21).
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CN202022539393.7U CN213335511U (en) | 2020-11-05 | 2020-11-05 | High-efficient heat accumulation formula metal melting furnace |
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CN202022539393.7U CN213335511U (en) | 2020-11-05 | 2020-11-05 | High-efficient heat accumulation formula metal melting furnace |
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