CN220818524U - High-efficient aluminum alloy isothermal smelting equipment - Google Patents
High-efficient aluminum alloy isothermal smelting equipment Download PDFInfo
- Publication number
- CN220818524U CN220818524U CN202322649053.3U CN202322649053U CN220818524U CN 220818524 U CN220818524 U CN 220818524U CN 202322649053 U CN202322649053 U CN 202322649053U CN 220818524 U CN220818524 U CN 220818524U
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- China
- Prior art keywords
- furnace body
- smelting
- smelting furnace
- aluminum alloy
- purifying box
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- 238000003723 Smelting Methods 0.000 title claims abstract description 57
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000000746 purification Methods 0.000 claims description 8
- 239000003575 carbonaceous material Substances 0.000 claims description 2
- 238000010304 firing Methods 0.000 claims description 2
- 239000012774 insulation material Substances 0.000 claims description 2
- 238000011084 recovery Methods 0.000 abstract description 22
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 16
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 13
- 239000003546 flue gas Substances 0.000 description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model relates to the technical field of smelting furnaces and discloses high-efficiency aluminum alloy isothermal smelting equipment, which comprises a smelting furnace body, wherein the smelting furnace body is electrically connected with heating equipment, the smelting furnace body is electrically connected with control equipment, the upper surface of the smelting furnace body is provided with a purifying device, the inside of a charging barrel is provided with a stirring device, the purifying device comprises a recovery cover, a movable door, a gas pipe, a purifying box, a filter plate and an exhaust fan, the upper surface of the smelting furnace body is fixedly provided with the recovery cover, the upper surface of the recovery cover is provided with the movable door, the rear surface of the recovery cover is externally connected with the gas pipe, the output end of the gas pipe is fixedly connected with the purifying box, the inside of the purifying box is fixedly provided with the filter plate, and the lower side of the rear surface of the purifying box is externally connected with the exhaust fan.
Description
Technical Field
The utility model relates to the technical field of smelting furnaces, in particular to efficient aluminum alloy isothermal smelting equipment.
Background
The smelting furnace is equipment for smelting metal ingots and some waste metals into required alloys by adding necessary alloy components, and is divided into the following two types according to different heating energy sources: the fuel heating type heats furnace burden by reaction heat energy generated during fuel combustion, and the electric heating type generates heat by energizing a resistance element or generates an alternating magnetic field by energizing a coil with alternating current, so that the furnace burden in the magnetic field is heated by induction current, and the two have different benefits.
Most of small factories in the market today use medium frequency smelting furnaces, and the medium frequency smelting furnaces are exposed to air in the heating process, so that generated flue gas containing sulfur dioxide is directly discharged into the air without recovery treatment in the smelting process, and the body of a worker is injured and the environment is polluted.
Disclosure of utility model
(One) solving the technical problems
Aiming at the defects of the prior art, the utility model provides high-efficiency aluminum alloy isothermal smelting equipment, which solves the problems of injury to the body of staff and environmental pollution caused by the fact that sulfur dioxide-containing flue gas generated in the smelting process is not timely recycled in the background art.
(II) technical scheme
In order to achieve the above purpose, the following technical scheme is provided: the utility model provides a high-efficient aluminum alloy isothermal smelting equipment, includes the smelting furnace body, and smelting furnace body electric connection has firing equipment, and smelting furnace body electric connection has control equipment, and smelting furnace body upper surface is provided with purifier, and the inside fixedly connected with charging basket of smelting furnace body, charging basket surface are provided with the heating wire, and the inside agitating unit that is provided with of charging basket.
Preferably, the purification device comprises a recovery cover, a movable door, a gas pipe, a purification box, a filter plate and an exhaust fan, wherein the recovery cover is fixedly arranged on the upper surface of the smelting furnace body, the movable door is arranged on the upper surface of the recovery cover, the gas pipe is externally connected with the rear surface of the recovery cover, the output end of the gas pipe is fixedly connected with the purification box, the filter plate is fixedly arranged in the purification box, the exhaust fan is externally connected with the lower side of the rear surface of the purification box, the exhaust fan is started, the suction force generated by the exhaust fan pumps the smoke inside the recovery cover into the purification box through the conveying pipe, the activated carbon filter plate inside the purification box adsorbs sulfur dioxide contained in the smoke, so that the smoke is purified, and the purified smoke is finally discharged outdoors through the air outlet of the exhaust fan.
Preferably, the stirring device comprises a servo motor, a rotating shaft and a stirring rod, the servo motor is fixedly arranged on the lower surface of the smelting furnace body, the rotating shaft is movably arranged on the lower inner wall surface of the charging barrel, the stirring rod is fixedly arranged on the outer surface of the rotating shaft, the servo motor is started to drive the rotating shaft fixedly connected to the output end of the stirring rod to rotate, and the stirring rod on the outer surface of the rotating shaft can stir a smelting object when the rotating shaft rotates.
Preferably, the filter is activated carbon material, and the dodge gate upper surface is provided with the handle, and the handle is thermal insulation material, and recovery cover front surface is provided with the discharge gate, and recovery cover rear surface has seted up the inlet scoop, and inlet scoop and gas-supply pipe front end external connection, activated carbon can adsorb the sulfur dioxide gas that contains in the flue gas.
Preferably, the output end of the servo motor is fixedly connected with the lower end of the rotating shaft.
Preferably, the left end of the heating wire is electrically connected with the heating equipment.
(III) beneficial effects
Compared with the prior art, the utility model provides the efficient aluminum alloy isothermal smelting equipment, which has the following beneficial effects:
1. This high-efficient aluminum alloy isothermal smelting equipment sets up through the cooperation of retrieving cover, dodge gate, gas-supply pipe, purifying box, filter, air exhauster to reached and to have carried out recovery processing to the produced flue gas that contains sulfur dioxide that melts the in-process, avoided containing sulfur dioxide's flue gas and discharged into the air, caused the condition that staff's health receives injury and environmental pollution.
2. This high-efficient aluminum alloy isothermal smelting equipment sets up through servo motor, pivot, puddler's cooperation to reached and to carry out automatic stirring's effect to the smelting object, need not the manual work and stir it when the smelting object is smelted, avoided appearing when manual stirring, appear the injured condition of workman.
Drawings
FIG. 1 is a schematic view of a front elevational side view of the present utility model;
FIG. 2 is a schematic view of a rear right vertical side perspective structure of the present utility model;
Fig. 3 is a schematic view of a right side cross-sectional perspective structure of the present utility model.
In the figure: 1. a smelting furnace body; 2. a heating device; 3. a control device; 4. a purifying device; 401. a recovery cover; 402. a movable door; 403. a gas pipe; 404. a purifying box; 405. a filter plate; 406. an exhaust fan; 5. charging barrel; 6. heating the wire; 7. a stirring device; 701. a servo motor; 702. a rotating shaft; 703. stirring rod.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments, and it is apparent that the described embodiments are only some embodiments, not all embodiments. All other embodiments, based on the embodiments herein, which are within the purview of one of ordinary skill in the art without the particular effort to make the utility model.
Example 1:
Referring to fig. 1-3, an efficient aluminum alloy isothermal smelting device comprises a smelting furnace body 1, a heating device 2 is externally connected with the smelting furnace body 1, a control device 3 is externally connected with the smelting furnace body 1, a purifying device 4 is arranged on the upper surface of the smelting furnace body 1, a charging barrel 5 is fixedly connected with the smelting furnace body 1, a heating wire 6 is arranged on the outer surface of the charging barrel 5, a stirring device 7 is arranged in the charging barrel 5, the purifying device 4 comprises a recovery cover 401, a movable door 402, a gas pipe 403, a purifying box 404, a filter plate 405 and an exhaust fan 406, the upper surface of the smelting furnace body 1 is fixedly provided with the recovery cover 401, the upper surface of the recovery cover 401 is provided with the movable door 402, the gas pipe 403 is externally connected with the rear surface of the recovery cover 401, the output end of the gas pipe 403 is fixedly connected with a purifying box 404, the filter plate 405 is fixedly arranged in the purifying box 404, the lower side of the rear surface of the purifying box 404 is externally connected with the exhaust fan 406, the filter plate 405 is made of active carbon material, a handle is arranged on the upper surface of the movable door 402, the handle is made of a heat insulating material, the front surface of the recovery cover 401 is provided with a discharge port, the rear surface of the recovery cover 401 is provided with a suction pipe 403, the rear surface is electrically connected with the left suction pipe 403 and the front end of the heating wire 6 and is electrically connected with the front end of the heating device 2.
Working principle: when the smelting furnace is used for smelting, the flue gas containing sulfur dioxide can be generated, after the flue gas is generated, the flue gas is accumulated by the recovery cover 401 to prevent the flue gas from being scattered, the exhaust fan 406 is started at this time, the suction generated by the exhaust fan 406 pumps the flue gas in the recovery cover 401 into the purifying box 404 through the conveying pipe, the activated carbon filter plate 405 in the purifying box 404 adsorbs the sulfur dioxide contained in the flue gas, thereby purifying the flue gas, and the purified flue gas is finally discharged outdoors through the air outlet of the exhaust fan 406.
Example 2:
Referring to fig. 1-3, on the basis of the first embodiment, the present utility model provides a technical solution:
In this embodiment: the stirring device 7 comprises a servo motor 701, a rotating shaft 702 and a stirring rod 703, wherein the servo motor 701 is fixedly arranged on the lower surface of the smelting furnace body 1, the rotating shaft 702 is movably arranged on the surface of the lower inner wall of the charging barrel 5, the stirring rod 703 is fixedly arranged on the outer surface of the rotating shaft 702, and the output end of the servo motor 701 is fixedly connected with the lower end of the rotating shaft 702.
Working principle: in the process of smelting, the smelted materials such as aluminum alloy are required to be stirred, at this time, the servo motor 701 is started to drive the rotating shaft 702 fixedly connected to the output end of the servo motor to rotate, the stirring rod 703 on the outer surface of the rotating shaft 702 can stir the smelted materials while the rotating shaft 702 rotates, the smelted materials are not required to be stirred manually by the design, and the situation that the skin of a worker is scalded due to spark sparks generated during manual stirring is avoided.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit thereof, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a high-efficient aluminum alloy isothermal smelting equipment, includes smelting furnace body (1), its characterized in that: smelting furnace body (1) electric connection has firing equipment (2), smelting furnace body (1) electric connection has control equipment (3), smelting furnace body (1) upper surface is provided with purifier (4), smelting furnace body (1) inside fixedly connected with charging basket (5), charging basket (5) surface is provided with heating wire (6), charging basket (5) inside agitating unit (7) that is provided with.
2. The efficient aluminum alloy isothermal smelting equipment according to claim 1, wherein: purification device (4) are including retrieving cover (401), dodge gate (402), gas-supply pipe (403), purifying box (404), filter (405), air exhauster (406), smelting furnace body (1) upper surface fixed mounting has retrieves cover (401), retrieve cover (401) upper surface and be provided with dodge gate (402), retrieve cover (401) rear surface external connection has gas-supply pipe (403), gas-supply pipe (403) output fixedly connected with purifying box (404), inside fixed mounting of purifying box (404) has filter (405), purifying box (404) rear surface downside external connection has air exhauster (406).
3. The efficient aluminum alloy isothermal smelting equipment according to claim 1, wherein: stirring device (7) are including servo motor (701), pivot (702), puddler (703), fixed surface installs servo motor (701) under smelting furnace body (1), inner wall surface movable mounting has pivot (702) under charging basket (5), pivot (702) surface fixed mounting has puddler (703).
4. The efficient aluminum alloy isothermal smelting equipment according to claim 2, wherein: the filter (405) is the active carbon material, dodge gate (402) upper surface is provided with the handle, the handle is thermal insulation material, retrieve cover (401) front surface and be provided with the discharge gate, retrieve cover (401) rear surface and seted up the inlet scoop, inlet scoop and gas-supply pipe (403) front end external connection.
5. A high efficiency aluminum alloy isothermal smelting apparatus according to claim 3, wherein: the output end of the servo motor (701) is fixedly connected with the lower end of the rotating shaft (702).
6. The efficient aluminum alloy isothermal smelting equipment according to claim 1, wherein: the left end of the heating wire (6) is electrically connected with the heating equipment (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322649053.3U CN220818524U (en) | 2023-09-28 | 2023-09-28 | High-efficient aluminum alloy isothermal smelting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322649053.3U CN220818524U (en) | 2023-09-28 | 2023-09-28 | High-efficient aluminum alloy isothermal smelting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220818524U true CN220818524U (en) | 2024-04-19 |
Family
ID=90710680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322649053.3U Active CN220818524U (en) | 2023-09-28 | 2023-09-28 | High-efficient aluminum alloy isothermal smelting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220818524U (en) |
-
2023
- 2023-09-28 CN CN202322649053.3U patent/CN220818524U/en active Active
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