CN213318817U - Novel automatic processing line of many varieties of pump bearing frame - Google Patents
Novel automatic processing line of many varieties of pump bearing frame Download PDFInfo
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- CN213318817U CN213318817U CN202021613776.8U CN202021613776U CN213318817U CN 213318817 U CN213318817 U CN 213318817U CN 202021613776 U CN202021613776 U CN 202021613776U CN 213318817 U CN213318817 U CN 213318817U
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Abstract
An automatic processing line for various bearing seats of a novel pump comprises a frame; a conveying line is arranged at the lower part of the rack, a feeding and discharging device is arranged at the upper part of the rack, and the feeding and discharging device is arranged right above the conveying line; the first numerical control lathe, the second numerical control lathe and the vertical machining center are sequentially arranged along the conveying line from head to tail; the loading and unloading device is a truss manipulator; the bearing seat has the advantages of reasonable layout, reduction of labor input, improvement of efficiency and product quality, and realization of multi-variety mass production of the bearing seat; the full-process machining of the pump bearing seat is completed by using two FTD-450 type slant bed hydraulic chuck numerical control lathes and one VFP-32A type three-axis high-precision vertical machining center, the operation is stable, the precision retentivity is high, the production efficiency is high, and the problems that the precision cannot be effectively ensured and the efficiency cannot be improved in multi-variety small-batch machining are solved.
Description
The technical field is as follows:
the utility model belongs to the technical field of the pump processing technique and specifically relates to a novel automatic processing line of many varieties bearing frame of pump that says so.
Background art:
the novel mining explosion-proof submersible sand discharge electric pump is mainly used in occasions such as coal mine working faces, roadways, shaft bottom water pits, local water accumulation water pits, coal preparation plant drainage, engineering drainage and the like, and is an advanced and reliable drainage tool. The device is suitable for discharging underground water and sewage containing suspended coal powder, rock debris, coal particles, sand and other solid particles in the environment of a coal mine underground roadway and a mining working face and other surrounding media containing methane or coal dust explosive gas mixture. The bearing frame is as one of three big core parts of novel mining flame-proof type dive arrange husky charge pump, and the required precision is high, and the processing degree of difficulty is big, and the variety is various, according to traditional processing equipment, machining efficiency is low, and operating personnel is many, and processing equipment is many, wastes time and energy, and workman intensity of labour is big, and labour cost is high, and product precision retentivity is unstable. The comprehensive benefits of enterprises are low, the market competitiveness is low, and in order to change the current situation, the company looks at the time and pushes the robot to change the pump bearing seat processing automation line of the project. Because the new mining explosion-proof submersible sand discharge electric pump has various varieties and large changes of appearance and size, the varieties of coal mine pump products also change frequently, the varieties of bearing seats serving as core components of the mining pumps also change more frequently, and the number of the bearing seats is also huge. The processing problem of bearing seats of various types and large batches also comes with. The original product is processed by general equipment, and due to poor adaptability of single equipment, the number of operators is increased only by increasing equipment for parts with complex procedures, a large number of tools, clamps and cutters are replaced, time and labor are wasted, the labor intensity of workers is high, the labor cost is increased, the product precision retentivity is unstable, the product processing efficiency is low, and the comprehensive benefit of enterprises is low.
The invention content is as follows:
in order to solve the problems and overcome the defects of the prior art, the utility model provides a novel pump multi-variety bearing seat automatic processing line which has reasonable layout, reduces the labor input and improves the efficiency and the product quality, and comprises a frame; a conveying line is arranged at the lower part of the rack, a feeding and discharging device is arranged at the upper part of the rack, and the feeding and discharging device is arranged right above the conveying line; the first numerical control lathe, the second numerical control lathe and the vertical machining center are sequentially arranged along the conveying line from head to tail.
Furthermore, the operation range of the loading and unloading device covers the first numerically controlled lathe, the second numerically controlled lathe and the vertical machining center.
Further, the loading and unloading device is a truss manipulator.
Furthermore, the first numerically controlled lathe and the second numerically controlled lathe are both slant-bed high-end numerically controlled lathes.
Furthermore, the model of the slant-bed high-end numerical control lathe is FTD-450.
Furthermore, the model of the vertical machining center is a three-axis high-precision vertical machining center VFP-32A.
Further, the transfer chain includes material loading transfer chain, operation transfer chain and unloading transfer chain, and the transfer chain sets up to L style of calligraphy column structure, and material loading transfer chain and unloading transfer chain end to end and mutually perpendicular.
Further, the visual portion for circumferential positioning is further included, and the visual portion is arranged at the intersection of the feeding conveying line and the operation conveying line.
The device further comprises a numerical control operation table for control, wherein the numerical control operation table is electrically connected with the conveying line, the vision part, the first numerical control lathe, the second numerical control lathe and the vertical machining center; the numerical control operation platform is controlled by a FANUC numerical control system programming.
The utility model has the advantages that:
the utility model provides a novel many varieties of bearing frame automatic processing line of pump has rationally distributed, reduces artifical input, raises the efficiency and product quality's advantage, can realize the many varieties mass production of bearing frame.
The full-process machining of the pump bearing seat is completed by using two FTD-450 type slant bed hydraulic chuck numerical control lathes and one VFP-32A type three-axis high-precision vertical machining center, the operation is stable, the precision retentivity is high, the production efficiency is high, and the problems that the precision cannot be effectively ensured and the efficiency cannot be improved in multi-variety small-batch machining are solved.
Description of the drawings:
fig. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of the structure of the present invention;
in the drawings: 1. the automatic feeding and discharging device comprises a feeding conveying line, 2, a vision part, 3, a first numerical control lathe, 4, a feeding and discharging device, 5, a second numerical control lathe, 6, a vertical machining center and 7, and a discharging conveying line.
The specific implementation mode is as follows:
in order to make the purpose, technical solution and advantages of the present invention clearer, the following will combine the attached drawings 1 and 2 of the present invention to perform more detailed description of the present invention.
The utility model provides a novel pump multi-variety bearing seat automatic processing line, which comprises a frame; a conveying line is arranged at the lower part of the rack, a feeding and discharging device 4 is arranged at the upper part of the rack, and the feeding and discharging device 4 is arranged right above the conveying line; the first numerical control lathe 3, the second numerical control lathe 5 and the vertical machining center 6 are sequentially arranged along the conveying line from head to tail; the working range of the loading and unloading device 4 covers the first numerically controlled lathe 3, the second numerically controlled lathe 5 and the vertical machining center 6; the loading and unloading device 4 is a truss manipulator; the first numerically controlled lathe 3 and the second numerically controlled lathe 5 are both slant-bed high-end numerically controlled lathes; the model of the slant-bed high-end numerical control lathe is FTD-450; the model of the vertical machining center 6 is a three-axis high-precision vertical machining center 6 VFP-32A; the conveying lines comprise a feeding conveying line 1, an operation conveying line 8 and a discharging conveying line 7, the conveying lines are arranged to be of an L-shaped structure, and the feeding conveying line 1 and the discharging conveying line 7 are connected end to end and are mutually perpendicular; the visual part 2 is used for circumferential positioning, and the visual part 2 is arranged at the intersection of the feeding conveying line 1 and the operation conveying line 8; the numerical control operation table is electrically connected with the conveying line, the vision part 2, the first numerical control lathe 3, the second numerical control lathe 5 and the vertical machining center 6; the numerical control operation platform is controlled by a FANUC numerical control system programming.
The utility model discloses a one of them embodiment as follows:
the automatic feeding and discharging device mainly comprises a rack, wherein a conveying line is arranged on the lower portion of the rack, a feeding and discharging device 4 is arranged on the upper portion of the rack, and a first numerical control lathe 3, a second numerical control lathe 5 and a vertical machining center 6 are arranged along the conveying line.
The conveying line comprises a feeding conveying line 1 and a discharging conveying line 7, the conveying lines are arranged to be L-shaped structures, and the feeding conveying line 1 and the discharging conveying line 7 are connected end to end and are mutually perpendicular; the feeding conveyor line 1 is used for conveying workpieces to the operation stations, and the discharging conveyor line 7 is used for transferring the processed finished products from the vertical processing center 6 to a finished product stacking position.
The intersection of the feeding conveying line 1 and the discharging conveying line 7 is provided with a visual part 2, the visual part 2 is an angular automatic positioning visual recognition system, the position of a workpiece is detected in a circumferential positioning mode, and positioning information is transmitted to a numerical control operation table.
The first numerically controlled lathe 3, the second numerically controlled lathe 5 and the vertical machining center 6 are sequentially arranged on one side of the blanking conveying line 7, and a certain space is formed among the first numerically controlled lathe 3, the second numerically controlled lathe 5 and the vertical machining center 6.
The first numerically controlled lathe 3 and the second numerically controlled lathe 5 are both slant-bed high-end numerically controlled lathes, the model is FTD-450, the model of the vertical machining center 6 is a three-axis high-precision vertical machining center 6VFP-32A, and the three-axis high-precision vertical machining centers are respectively used for different machining operation requirements.
The upper portion of the rack is provided with a feeding and discharging device 4, the feeding and discharging device 4 is a truss manipulator, the truss manipulator is used for grabbing and transferring workpieces to a first numerical control lathe 3, a second numerical control lathe 5 or a vertical machining center 6 from a conveying line, machining the workpieces, after machining is completed, grabbing and transferring the workpieces to the conveying line from the first numerical control lathe 3, the second numerical control lathe 5 or the vertical machining center 6, and transferring the workpieces to a next station or a finished product stacking position from the conveying line.
The numerical control operation table is electrically connected with the conveying line, the vision part 2, the first numerical control lathe 3, the second numerical control lathe 5 and the vertical machining center 6; the numerical control operation platform is controlled by a FANUC numerical control system in a programming way; the vision part 2, the first numerically controlled lathe 3, the second numerically controlled lathe 5 and the vertical machining center 6 are electrically connected with the input end of the numerically controlled operation table, and the output end of the numerically controlled operation table is electrically connected with the conveyor line, the first numerically controlled lathe 3, the second numerically controlled lathe 5 and the vertical machining center 6.
The workpiece is automatically conveyed in place through a feeding conveyor line 1, after automatic angular positioning of an angular automatic positioning visual identification system, the truss manipulator automatically grabs the workpiece, the workpiece is operated in place according to a set program, after a first numerical control lathe 3 is automatically clamped, a numerical control set program instruction is received to call a corresponding variety machining program, the machining of the process is automatically completed, after the machining is completed, the truss manipulator automatically grabs the workpiece for transposition, the workpiece is automatically operated on a second numerical control lathe 5, the second numerical control lathe 5 is automatically clamped, a numerical control set program instruction is received to call a corresponding variety machining program, the machining of the process is automatically completed, after the machining is completed, the truss manipulator automatically grabs the workpiece, the workpiece is operated in place, a vertical machining center 6 is positioned and clamped, a numerical control set program instruction is received to call a corresponding variety machining program, and the full-process machining of holes at two ends and radial, and finally, grabbing the discharged material on a discharging conveying line 7 through a truss manipulator to finish a program processing.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. An automatic processing line for various bearing seats of a novel pump comprises a frame; the method is characterized in that: the lower part of the rack is provided with a conveying line, the upper part of the rack is provided with a feeding and discharging device (4), and the feeding and discharging device (4) is arranged right above the conveying line; the conveying line is sequentially provided with a first numerical control lathe (3), a second numerical control lathe (5) and a vertical machining center (6) from head to tail along the conveying line.
2. The novel pump multi-variety bearing seat automatic processing line according to claim 1, characterized in that: the operation range of the loading and unloading device (4) covers the first numerically controlled lathe (3), the second numerically controlled lathe (5) and the vertical machining center (6).
3. The novel pump multi-variety bearing seat automatic processing line according to claim 1 or 2, characterized in that: the loading and unloading device (4) is a truss manipulator.
4. The novel pump multi-variety bearing seat automatic processing line according to claim 1, characterized in that: the first numerical control lathe (3) and the second numerical control lathe (5) are both slant-bed high-end numerical control lathes.
5. The novel pump multi-variety bearing seat automatic processing line according to claim 4, characterized in that: the model of the slant-bed high-end numerical control lathe is FTD-450.
6. The novel pump multi-variety bearing seat automatic processing line according to claim 1, characterized in that: the model of the vertical machining center (6) is a three-axis high-precision vertical machining center VFP-32A.
7. The novel pump multi-variety bearing seat automatic processing line according to claim 1, characterized in that: the transfer chain includes material loading transfer chain (1) and unloading transfer chain (7), the transfer chain sets up to L style of calligraphy column structure, material loading transfer chain (1) and unloading transfer chain (7) end to end and mutually perpendicular.
8. The novel pump multi-variety bearing seat automatic processing line according to claim 7, characterized in that: the visual part (2) is used for circumferential positioning, and the visual part (2) is arranged at the intersection of the feeding conveying line (1) and the operation conveying line (8).
9. The novel pump multi-variety bearing seat automatic processing line according to claim 1, characterized in that: the numerical control machine tool further comprises a numerical control operating platform for control, and the numerical control operating platform is electrically connected with the conveying line, the vision part (2), the first numerical control lathe (3), the second numerical control lathe (5) and the vertical machining center (6); the numerical control operation platform is controlled by a FANUC numerical control system in a programming mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021613776.8U CN213318817U (en) | 2020-08-06 | 2020-08-06 | Novel automatic processing line of many varieties of pump bearing frame |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021613776.8U CN213318817U (en) | 2020-08-06 | 2020-08-06 | Novel automatic processing line of many varieties of pump bearing frame |
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| Publication Number | Publication Date |
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| CN213318817U true CN213318817U (en) | 2021-06-01 |
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| CN202021613776.8U Active CN213318817U (en) | 2020-08-06 | 2020-08-06 | Novel automatic processing line of many varieties of pump bearing frame |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026595A (en) * | 2022-07-29 | 2022-09-09 | 中国电子科技集团公司第三十八研究所 | Automatic change precision finishing workshop |
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2020
- 2020-08-06 CN CN202021613776.8U patent/CN213318817U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026595A (en) * | 2022-07-29 | 2022-09-09 | 中国电子科技集团公司第三十八研究所 | Automatic change precision finishing workshop |
| CN115026595B (en) * | 2022-07-29 | 2023-05-16 | 中国电子科技集团公司第三十八研究所 | Automatic change precision machining workshop |
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