CN213292832U - Pre-filling needle back packaging assembly line - Google Patents
Pre-filling needle back packaging assembly line Download PDFInfo
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- CN213292832U CN213292832U CN202020535597.0U CN202020535597U CN213292832U CN 213292832 U CN213292832 U CN 213292832U CN 202020535597 U CN202020535597 U CN 202020535597U CN 213292832 U CN213292832 U CN 213292832U
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- needle
- needle tube
- push rod
- feeding
- tray
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Abstract
The utility model discloses a pack assembly line behind pre-filling needle, examine device, needle tubing labeling device, needle tubing conveying mechanism, feeding conveyor, divide and hold in the palm machine, needle tubing loading attachment, syringe needle loading attachment, push rod loading attachment, compaction device, formation of image detection device, extracting device and laminating machine including the needle tubing lamp. The utility model discloses a package assembly line behind pre-filling needle can carry out the lamp automatically to the needle tubing and examine, the iron mark, places the tray automatically, loads needle tubing, syringe needle, push rod in the tray and automatic compaction automatically, then whether the automatic imaging detection has neglected loading, carries out the tectorial membrane to the tray automatically at last, has the advantage that the automation rate is high, packing efficiency is high, the human cost that reduces substantially.
Description
Technical Field
The utility model relates to a fill needle packing technical field, in particular to pack assembly line behind pre-filling needle.
Background
At present, with the improvement of scientific technology, the industrial automation degree is continuously improved, pharmaceutical enterprises pay more and more attention to the production efficiency, and meanwhile, with the gradual strictness of national requirements on pharmaceutical automation, pharmaceutical enterprises need to continuously improve the automation level of pharmaceutical equipment.
As is well known, a prefilled needle, also called a prefilled needle, is a needle in which a liquid medicine is prefilled into a syringe, and is used for direct injection with the syringe. In the production process of the pre-filling needle, some pre-filling needle medicines need to enter a sterilization cabinet for sterilization after being filled, and then are packaged. At present, the filling and conveying of the pre-filling needle usually take the whole support as a unit, the empty pre-filling needle is conveyed to a filling machine on a plastic supporting plate for filling and plugging, the whole support is conveyed out after the filling, and the needle head of the pre-filling needle needs to be turned upwards during sterilization.
At present, each link of the packaging of the pre-filling needle basically depends on manual packaging, the efficiency is low, and the packaging cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that to present pre-filling needle packing exist the inefficiency problem and provide a pre-filling needle back packing assembly line to improve the packing efficiency of pre-filling needle.
The utility model discloses the technical problem that will solve can realize through following technical scheme:
pack assembly line behind pre-filled needle includes:
the needle tube light inspection device inspects the needle tubes, and is provided with a qualified needle tube output end;
the needle tube labeling device is provided with a qualified needle tube input end and a labeled qualified needle tube output end, and the qualified needle tube input end of the needle tube labeling device is butted with the qualified needle tube output end of the needle tube light inspection device so as to receive the light inspection qualified needle tube conveyed by the needle tube light inspection device and label the light inspection qualified needle tube; the needle tube with qualified labeling is output from the output end of the needle tube with qualified labeling
The needle tube conveying mechanism is provided with an input end and an output end, and the input end of the needle tube conveying mechanism is butted with the output end of the needle tube qualified for labeling of the needle tube labeling device;
a tray feeding station, a needle tube feeding station, a needle head feeding station and a push rod feeding station are arranged beside the feeding conveyor;
the tray separating machine is arranged on the tray feeding station and used for discharging the trays one by one on a conveying belt of the feeding conveyor according to rhythm and conveying the trays forwards through the conveying belt of the feeding conveyor to sequentially pass through the needle tube feeding station, the needle head feeding station and the position corresponding to the push rod feeding station;
the needle tube feeding device is arranged on the needle tube feeding station, the needle tube input end of the needle tube feeding device is in butt joint with the output end of the needle tube conveying mechanism and receives the needle tubes conveyed by the needle tube conveying mechanism, and the needle tube feeding device puts the received needle tubes into a tray which enters the corresponding positions of the needle tube feeding station one by one;
the needle head feeding device is arranged on the needle head feeding station and is used for placing the needle heads into a tray which enters the corresponding positions of the needle head feeding station one by one;
the push rod feeding device is arranged on the push rod feeding station and is used for placing push rods into the trays entering the corresponding positions of the push rod feeding station one by one;
the compaction device is arranged on the feeding conveyor and positioned in front of the position corresponding to the feeding station of the push rod, and the needle tube, the needle head and the push rod which enter the tray at the position of the compaction device are compacted at the corresponding position in the tray by the compaction device;
the imaging detection device is arranged on the feeding conveyor and positioned in front of the compaction device, and the imaging detection device detects a tray which enters the imaging detection device and is provided with a needle tube, a needle head and a push rod;
the material taking device is arranged on the feeding conveyor and is positioned in front of the imaging detection device;
the film laminating machine is arranged at the corresponding position of the discharge end of the feeding conveyor, the material taking device takes out a tray which is provided with a needle tube, a needle head and a push rod and is arranged on the feeding conveyor and puts the tray on the film laminating machine for film laminating, and a pre-filling needle after film laminating enters a temporary product storage area from an outlet of the film laminating machine.
The utility model discloses a preferred embodiment, needle tubing conveying mechanism includes needle tubing climbing conveyer belt mechanism, needle tubing climbing conveyer belt mechanism's input with needle tubing pastes the qualified needle tubing output butt joint of mark in the mark device, needle tubing climbing conveyer belt mechanism's output with needle tubing loading attachment's needle tubing input butt joint, this needle tubing climbing conveyer belt mechanism's input position is less than output position.
In a preferred embodiment of the present invention, the needle tube climbing conveyer belt mechanism is composed of two belt conveyors, the two belt conveyors form a 60 ° angle arrangement, the needle tubes are clamped and conveyed from low to high, and the distance between the two belt conveyors is adjustable to adapt to the 1-10ml pre-filling needle specification.
In the utility model discloses a preferred embodiment, needle tubing loading attachment includes pay-off belt feeder, needle tubing pay-off arc slide rail, screw rod mechanism and needle tubing feeding robot, the pay-off belt feeder accepts to come from the needle tubing conveying mechanism carries the needle tubing of coming and sends the needle tubing into needle tubing pay-off arc track, after screw rod mechanism divides the required interval equidistance of needle tubing, snatchs the needle tubing one by one according to the beat requirement again by needle tubing feeding robot and enters into in the tray that needle tubing material loading station corresponds the position.
In a preferred embodiment of the present invention, the tray separating machine is a single tray separating machine, a double tray separating machine or a multiple tray separating machine.
In a preferred embodiment of the present invention, the feeding conveyor is a belt feeding conveyor or a chain plate feeding conveyor.
The utility model discloses a preferred embodiment, syringe needle loading attachment comprises syringe needle reason glassware, syringe needle material loading arc track, syringe needle partition mechanism, syringe needle material loading robot, and in the syringe needle reason glassware was added to the syringe needle, after syringe needle reason material ware reason material, syringe needle requirement neatly arranged sent into syringe needle material loading arc slide rail, after syringe needle partition mechanism equidistance divides, syringe needle material loading robot snatched the syringe needle one by one according to the beat requirement and put into enter into in the tray that syringe needle material loading station corresponds the position.
The utility model discloses a preferred embodiment, push rod loading attachment is by push rod lifting machine, push rod reason glassware, push rod arc slide rail, push rod partition mechanism, push rod material loading robot constitute, in the fill of adding the push rod lifting machine with the push rod, in sending into push rod reason glassware after the push rod lifting machine promotes, send into push rod arc slide rail according to required neatly arranged after push rod reason glassware reason material, divide the push rod equidistance through push rod partition mechanism, push rod material loading robot snatchs the push rod one by one according to the beat requirement and puts into and enter into in the tray that push rod material loading station corresponds the position.
In a preferred embodiment of the present invention, the laminator is a single laminator or a dual laminator.
Since the technical scheme as above is adopted, the utility model discloses a package assembly line can carry out the lamp automatically to the needle tubing and examine, the iron mark, places the tray automatically, loads needle tubing, syringe needle, push rod in the tray and automatic compaction automatically, then whether automatic imaging detection has neglected loading, at last automatic tectorial membrane to the tray, has the automation rate height, advantage efficient in packaging, the human cost that reduces by a wide margin.
Drawings
Fig. 1 is a schematic layout view of the pre-filling needle back-packaging assembly line of the present invention.
Fig. 2 is a schematic view of a tray structure used in the present invention.
Fig. 3 is a side view of fig. 2.
Fig. 4 is a plan view of a conventional needle tube inspection device.
Fig. 5 is a top view of a conventional needle cannula labeling device.
Fig. 6 is a top view of the needle tube climbing conveyer belt mechanism in the pre-filled needle post-package assembly line of the present invention.
Fig. 7 is a side view of the needle tube climbing conveyer belt structure in the pre-filled needle post-packaging assembly line of the present invention.
Fig. 8 is a top view of the needle tube feeding device in the pre-filled needle post-packaging assembly line of the present invention.
Fig. 9 is a top view of the tray separating machine in the pre-filled needle post-packaging assembly line of the present invention.
Fig. 10 is a top view of the feeding conveyor in the pre-filling needle post-packaging assembly line according to the present invention.
Fig. 11 is a top view of the needle feeding device in the pre-filled needle back-pack assembly line of the present invention.
Fig. 12 is a top view of the push rod loading device in the pre-filled needle post-package assembly line according to the present invention.
Fig. 13 is a top view of the film laminating machine in the pre-filling needle post-packaging assembly line of the present invention.
Fig. 14 is a side view of the film laminating machine in the pre-filling needle post-packaging assembly line of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings and the detailed description.
Referring to fig. 1, the pre-filled needle post-packaging assembly line shown in the figure comprises a needle tube lamp inspection device (not shown in fig. 1), a needle tube labeling device 100, a needle tube conveying mechanism 200, an inlet conveyor 300, a tray separating machine 400, a needle tube feeding device 500, a needle head feeding device 600, a push rod feeding device 700, a compacting device 800, an imaging detection device 900, a material taking device 1000 and a film laminating machine 1100.
Referring to fig. 4, the syringe lamp inspection device is a syringe lamp inspection device 1200 of the conventional pre-filled needle, and the detailed structure thereof is not described herein again. The needle tube light inspection device 1200 performs light inspection on a needle tube, and the needle tube light inspection device 1200 has a qualified needle tube output end 1210.
Referring to fig. 5, the needle cannula labeling device 100 is a conventional needle cannula labeling device for pre-filling needles, and the detailed structure thereof will not be described herein.
The needle tube labeling device 100 is provided with a qualified needle tube input end 110 and a labeled qualified needle tube output end 120, wherein the qualified needle tube input end 110 is in butt joint with a qualified needle tube output end 1210 of a needle tube light inspection device 1200 so as to receive the light inspection qualified needle tube conveyed by the needle tube light inspection device 1200 and label the light inspection qualified needle tube; the qualified needle tube is output from the qualified needle tube output end 120.
The needle tube conveying mechanism 200 includes a needle tube climbing conveyer belt mechanism 210, an input end 211 of the needle tube climbing conveyer belt mechanism 210 is in butt joint with the qualified labeled needle tube output end 120 of the needle tube labeling device 100, and an output end 212 of the needle tube climbing conveyer belt mechanism 210 is in butt joint with the needle tube input end 510 of the needle tube feeding device 500.
The input end 211 of the syringe climbing belt mechanism 210 is positioned lower than the output end 212. The method comprises the following steps: referring to fig. 6 and 7, the needle tube climbing conveyor belt mechanism 210 is composed of two belt conveyors 213 and 214, the two belt conveyors 213 and 214 are arranged at an included angle of 60 degrees, the needle tube 1410 is clamped to convey from a low position to a high position, and the distance between the two belt conveyors 213 and 214 is adjustable to adapt to the specification of a 1-10ml pre-filling needle.
The feeding conveyor 300 may be a belt feeding conveyor or a chain plate feeding conveyor. Referring to fig. 10, the feeding conveyor 300 in this embodiment is a chain plate type feeding conveyor.
A tray feeding station A, a needle tube feeding station B, a needle head feeding station C and a push rod feeding station D are arranged beside the feeding conveyor 300.
The tray separating machine 400 is arranged at the position of the tray feeding station A, and the tray separating machine 400 discharges trays 1300 (see fig. 2 and 3) to a chain plate type conveying belt of the feeding conveyor 300 one by one according to rhythm and conveys the trays forwards through the chain plate type conveying belt of the feeding conveyor 300 to sequentially pass through the positions corresponding to the needle tube feeding station B, the needle head feeding station C and the push rod feeding station D.
The tray separating machine 400 is a single tray separating machine, a double tray separating machine, or a multi tray separating machine. Referring to fig. 9, the pre-filling needle tray 1300 is special, and the grooves have strange shapes, are long but not large in number, are frequently filled, and have high labor intensity. This embodiment uses a double-tray machine with a loading platform 410, which stacks plastic trays for automatic feeding at one time. The worries of the clients are solved.
The needle tube feeding device 500 is arranged at the position of the needle tube feeding station B. Referring to fig. 8, the syringe feeding device 500 of the present embodiment includes a feeding belt conveyor 520, a syringe feeding arc-shaped slide rail 530, a screw mechanism 540, and a syringe feeding robot 550. The input end of the feeding belt conveyor 520 is used as a needle tube input end 510 of the needle tube feeding device 500, receives needle tubes conveyed by the needle tube conveying belt mechanism 220 in the needle tube conveying mechanism 200, conveys the needle tubes into the needle tube feeding arc-shaped track 530, equally divides the needle tubes into required intervals by the screw mechanism 540, and then the needle tubes are grabbed one by the needle tube feeding robot 550 according to the beat requirement and enter the trays 1300 at the corresponding positions of the needle tube feeding station B.
The needle feeding device 600 is arranged at the position of the needle feeding station C. Referring to fig. 11, the needle loading device 600 of the present embodiment comprises a needle sorter 610, a needle loading arc-shaped track 620, a needle aliquoting mechanism 630, and a needle loading robot 640. The needles are put into the needle head arranging device 610, after the needles are arranged by the needle head arranging device 610, the needles are required to be regularly arranged and sent into the needle head feeding arc-shaped sliding rail 620, after the needles are equidistantly separated by the needle head equally-dividing mechanism 630, the needle head feeding robot 640 grabs the needles one by one according to the beat requirement and puts the needles into the tray 1300 which enters the position corresponding to the needle head feeding station C. The needle aliquoting mechanism 630 is a belt aliquoting mechanism.
The push rod loading device 700 is arranged at the position of the push rod loading station D. Referring to fig. 12, the push rod loading device 700 is composed of a push rod elevator 710, a push rod material arranging device 720, a push rod arc-shaped slide rail 730, a push rod equally dividing mechanism 740, and a push rod loading robot 750. The push rods are added into a hopper of the push rod lifting machine 710, lifted by the push rod lifting machine 710 and then sent into the push rod arranging device 720, arranged and sent into the push rod arc-shaped sliding rail 730 in order according to requirements after being arranged by the push rod arranging device 720, the push rods are equally separated by the push rod equally-separating mechanism 740, and the push rod feeding robot 750 grabs the push rods one by one according to the beat requirement and puts the push rods into a tray which enters the corresponding position of the push rod feeding station D. The push rod bisecting mechanism 740 is also a belt bisecting mechanism.
In the present embodiment, the feeding conveyor 300 is provided with a compacting device 800 and an imaging detection device 900, the compacting device 800 is located in front of the position corresponding to the push rod feeding station D, and the imaging detection device 900 is located in front of the compacting device 800. The compaction apparatus 800 compacts the needles, needles and pushrods in the tray 1300 into the compaction apparatus 800 at corresponding locations in the tray 1300. The imaging detection apparatus 900 detects the tray 1300 with the needle tubes, needles, and push rods entering the position of the imaging detection apparatus 900 to see if there are no needle tubes, needles, or push rods in the tray 1300.
The material taking device 1000 is arranged on the feeding conveyor 300 and located in front of the imaging detection device 900, the material taking device 1000 takes out a tray 1300 which is provided with a needle tube, a needle head and a push rod and is arranged on the feeding conveyor 300 and puts the tray onto the film covering machine 1100 for film covering, and the pre-filled needle after film covering enters a product temporary storage area from an outlet of the film covering machine 1100.
Referring to fig. 13 and 14, a laminator 1100 of the present invention is a single laminator or a double laminator. The coating can be covered with Tyvek and aluminum plastic films, and can be used for single coating and double coating, wherein the double coating is formed by twice material grabbing and twice material discharging and simultaneously coating. The Tewei strength and the width of the aluminum plastic film are selected according to the product requirements, the sealing time is determined according to the film covering material and the temperature, and the temperature is reduced as far as possible to meet the requirements at a certain beat.
Claims (9)
1. Pack assembly line behind pre-filled needle, its characterized in that includes:
the needle tube light inspection device inspects the needle tubes, and is provided with a qualified needle tube output end;
the needle tube labeling device is provided with a qualified needle tube input end and a labeled qualified needle tube output end, and the qualified needle tube input end of the needle tube labeling device is butted with the qualified needle tube output end of the needle tube light inspection device so as to receive the light inspection qualified needle tube conveyed by the needle tube light inspection device and label the light inspection qualified needle tube; the needle tube with qualified labeling is output from the output end of the needle tube with qualified labeling
The needle tube conveying mechanism is provided with an input end and an output end, and the input end of the needle tube conveying mechanism is butted with the output end of the needle tube qualified for labeling of the needle tube labeling device;
a tray feeding station, a needle tube feeding station, a needle head feeding station and a push rod feeding station are arranged beside the feeding conveyor;
the tray separating machine is arranged on the tray feeding station and used for discharging the trays one by one on a conveying belt of the feeding conveyor according to rhythm and conveying the trays forwards through the conveying belt of the feeding conveyor to sequentially pass through the needle tube feeding station, the needle head feeding station and the position corresponding to the push rod feeding station;
the needle tube feeding device is arranged on the needle tube feeding station, the needle tube input end of the needle tube feeding device is in butt joint with the output end of the needle tube conveying mechanism and receives the needle tubes conveyed by the needle tube conveying mechanism, and the needle tube feeding device puts the received needle tubes into a tray which enters the corresponding positions of the needle tube feeding station one by one;
the needle head feeding device is arranged on the needle head feeding station and is used for placing the needle heads into a tray which enters the corresponding positions of the needle head feeding station one by one;
the push rod feeding device is arranged on the push rod feeding station and is used for placing push rods into the trays entering the corresponding positions of the push rod feeding station one by one;
the compaction device is arranged on the feeding conveyor and positioned in front of the position corresponding to the feeding station of the push rod, and the needle tube, the needle head and the push rod which enter the tray at the position of the compaction device are compacted at the corresponding position in the tray by the compaction device;
the imaging detection device is arranged on the feeding conveyor and positioned in front of the compaction device, and the imaging detection device detects a tray which enters the imaging detection device and is provided with a needle tube, a needle head and a push rod;
the material taking device is arranged on the feeding conveyor and is positioned in front of the imaging detection device;
the film laminating machine is arranged at the corresponding position of the discharge end of the feeding conveyor, the material taking device takes out a tray which is provided with a needle tube, a needle head and a push rod and is arranged on the feeding conveyor and puts the tray on the film laminating machine for film laminating, and a pre-filling needle after film laminating enters a temporary product storage area from an outlet of the film laminating machine.
2. The pre-filled needle post-packaging assembly line of claim 1, wherein the needle tube conveying mechanism comprises a needle tube climbing conveyor belt mechanism, an input end of the needle tube climbing conveyor belt mechanism is in butt joint with an output end of a qualified needle tube to be labeled in the needle tube labeling device, an output end of the needle tube climbing conveyor belt mechanism is in butt joint with an input end of a needle tube of the needle tube feeding device, and the input end of the needle tube climbing conveyor belt mechanism is lower than the output end.
3. The pre-filled needle post-packaging assembly line of claim 2, wherein the needle tube climbing conveyor mechanism is composed of two belt conveyors, the two belt conveyors are arranged at an included angle of 60 degrees, the needle tubes are clamped and conveyed from a low position to a high position, and the distance between the two belt conveyors is adjustable to adapt to the specification of the pre-filled needles of 1-10 ml.
4. The pre-filling needle post-packaging assembly line of claim 1, wherein the needle tube feeding device comprises a feeding belt conveyor, a needle tube feeding arc-shaped slide rail, a screw mechanism and a needle tube feeding robot, the feeding belt conveyor receives the needle tubes conveyed by the needle tube conveying mechanism and feeds the needle tubes into the needle tube feeding arc-shaped slide rail, the screw mechanism equally divides the needle tubes into required intervals, and the needle tube feeding robot grabs the needle tubes one by one into the trays at the corresponding positions of the needle tube feeding station according to the beat requirement.
5. The pre-filled needle post-packaging assembly line of claim 1, wherein the tray divider is a single tray divider, a double tray divider, or a multiple tray divider.
6. The post-fill package assembly line of claim 1, wherein the infeed conveyor is a belt infeed conveyor or a chain slat infeed conveyor.
7. The pre-filled needle packaging assembly line as claimed in claim 1, wherein the needle loading device comprises a needle head arranging device, a needle head loading arc track, a needle head equally-dividing mechanism, and a needle head loading robot, wherein the needle heads are loaded into the needle head arranging device, the needle heads are required to be arranged and fed into the needle head loading arc slide rail after being arranged by the needle head arranging device, and the needle head loading robot grabs the needle heads one by one according to the beat requirement and puts the needle heads into the trays which are positioned corresponding to the needle head loading station after being equally divided by the needle head equally-dividing mechanism.
8. The pre-filling needle post-packaging assembly line as recited in claim 1, wherein the push rod loading device comprises a push rod elevator, a push rod material arranging device, a push rod arc-shaped slide rail, a push rod equal-dividing mechanism, and a push rod loading robot, the push rod is loaded into a hopper of the push rod elevator, the push rod is lifted by the push rod elevator and then fed into the push rod material arranging device, the push rod material is arranged by the push rod material arranging device and then fed into the push rod arc-shaped slide rail in order according to requirements, the push rods are equally divided by the push rod equal-dividing mechanism, and the push rod loading robot grabs the push rods one by one according to the beat requirement and puts the rods into trays which enter corresponding positions.
9. The pre-filled post-needle packaging assembly line of claim 1, wherein the laminator is a single laminator or a dual laminator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020535597.0U CN213292832U (en) | 2020-04-13 | 2020-04-13 | Pre-filling needle back packaging assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020535597.0U CN213292832U (en) | 2020-04-13 | 2020-04-13 | Pre-filling needle back packaging assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213292832U true CN213292832U (en) | 2021-05-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020535597.0U Active CN213292832U (en) | 2020-04-13 | 2020-04-13 | Pre-filling needle back packaging assembly line |
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| Country | Link |
|---|---|
| CN (1) | CN213292832U (en) |
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2020
- 2020-04-13 CN CN202020535597.0U patent/CN213292832U/en active Active
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