CN213279437U - Online automatic trimming detector - Google Patents
Online automatic trimming detector Download PDFInfo
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- CN213279437U CN213279437U CN202022467828.1U CN202022467828U CN213279437U CN 213279437 U CN213279437 U CN 213279437U CN 202022467828 U CN202022467828 U CN 202022467828U CN 213279437 U CN213279437 U CN 213279437U
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- stator winding
- positioning device
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Abstract
The utility model discloses an online automatic trimming detects machine, including transverse positioning device and tangent line die carrier, the tangent line die carrier is including setting up the template in transverse positioning device top and setting up the support frame in the template both sides, be provided with die clamping cylinder and die clamping cylinder in the template, die clamping cylinder passes through the template and is connected with axial positioning device, die clamping cylinder passes through the template and is connected with last die clamping module, upward be provided with the trimming cylinder in the die clamping module and detect the frame, be provided with the CCD camera in the detection frame, the trimming cylinder is connected with the trimming cutter. The utility model can not only position, clamp and install the stator winding and the lead wire on the stator winding through the arranged transverse and axial positioning device and the upper and lower wire clamping modules; the wire cutting cylinder can be arranged to drive the wire cutting cutter to cut off redundant lead wires of the stator winding; and the CCD camera arranged can be used for detecting whether redundant leads of the stator winding are cut off or not so as to prevent defective products.
Description
Technical Field
The utility model relates to a stator winding field especially relates to an online automatic trimming detects machine.
Background
As is known, before welding a motor stator brush, redundant wire ends of a stator winding need to be cut off; at present, the common practice is to erect the motor stator on a workbench, straighten the wire ends, and then use scissors to cut off the redundant wire ends. The manual trimming method has the advantages of high labor intensity, low efficiency, poor trimming size consistency and no contribution to subsequent welding procedures; in addition, the subtracted wire ends easily fall between the stator winding and the magnetic poles, and once the wire ends are not thoroughly cleaned, short circuit can be caused, so that potential quality hazards exist. Therefore, there is a need to develop a measuring machine for automatic trimming.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the problems in the prior art and provide an online automatic trimming detector, the utility model has novel design, simple structure and convenient use, and can not only position, clamp and install the stator winding and the lead wires on the stator winding through the arranged transverse and axial positioning devices and the upper and lower wire clamping modules; the trimming cylinder arranged on the upper trimming module can drive the trimming cutter to trim redundant leads of the stator winding, so that the trimmed leads fall to a discharge port; and the CCD camera arranged can be used for detecting whether redundant leads of the stator winding are cut off or not so as to prevent defective products.
For realizing above-mentioned technical purpose, reach above-mentioned technological effect, the utility model discloses a following technical scheme realizes:
the utility model provides an online automatic trimming detects machine, includes transverse positioning device and tangent line die carrier, the tangent line die carrier is including setting up the template in transverse positioning device top and setting up the support frame in the template both sides, be provided with die clamping cylinder and die clamping cylinder in the template, die clamping cylinder passes through the template and is connected with axial positioning device, die clamping cylinder passes through the template and is connected with last die clamping module, upward be provided with trimming cylinder and detection frame in the die clamping module, be provided with the CCD camera in the detection frame, trimming cylinder is connected with the trimming cutter. By adopting the technical scheme, the transverse positioning device is used for transversely positioning the stator winding; the tangent line die carrier is used for clamping the stator winding and bearing the wire clamping mechanism; the clamping cylinder is used for driving the axial positioning device, so that the axial positioning device can be pressed on the stator winding on the transverse positioning device; the wire clamping cylinder drives the upper wire clamping module to enable the upper wire clamping module to be pressed on a lead of the stator winding; the wire cutting cylinder is used for driving the wire cutting tool, so that the wire cutting tool can cut off redundant leads on the stator winding; the CCD camera is used for shooting the leads on the stator winding so as to detect whether redundant leads are cut off or not and prevent defective products from appearing.
Preferably, the axial positioning device comprises an axial positioning block connected with the clamping cylinder and an axial positioning roller arranged below the axial positioning block. By adopting the technical scheme, the axial positioning rollers are used for being supported on two axial sides of the stator winding. And a driving mechanism for driving the axial positioning roller to rotate is arranged on one side of the axial positioning block and can be used for stirring the stator winding to ensure that the stator winding is uniformly stressed when in supporting.
Preferably, the upper thread clamping module is provided with a cutter guide groove, and the cutter guide groove is connected with a thread shearing cutter. By adopting the technical scheme, the thread trimming cutter 12 can be conveniently installed and accommodated and can be movably guided in the cutter guide groove.
As preferred, transverse positioning device is including setting up transverse positioning piece and the feeding mechanism who sets up in transverse positioning piece one side in axial positioning device below, the lower thread clamping module of opposite side, be provided with the shearing of corresponding trimming cutter on the thread clamping module down and dodge the groove, one side of shearing dodging the groove is provided with the bin outlet. By adopting the technical scheme, the feeding mechanism is used for feeding the stator winding into the transverse positioning block for positioning, so that redundant leads on the stator winding are fed into the lower wire clamping module, and the redundant leads on the stator winding are conveniently cut by a wire cutting tool on the upper wire clamping module.
The utility model has the advantages that: the stator winding positioning and clamping device has the advantages that the design is novel, the structure is simple, the use is convenient, and the stator winding and the lead wires on the stator winding can be positioned, clamped and installed through the arranged transverse and axial positioning devices and the upper and lower wire clamping modules; the trimming cylinder arranged on the upper trimming module can drive the trimming cutter to trim redundant leads of the stator winding, so that the trimmed leads fall to a discharge port; and the CCD camera arranged can be used for detecting whether redundant leads of the stator winding are cut off or not so as to prevent defective products.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood and to be implemented according to the content of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings. The detailed description of the present invention is given by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
fig. 1 is a schematic structural diagram related to the present invention;
fig. 2 is a schematic view of a partially exploded structure according to the present invention;
fig. 3 is a schematic view of a stator winding tightly pressed by an axial positioning roller according to the present invention;
fig. 4 is a schematic diagram of a stator winding tightly pressed by the axial positioning roller according to the present invention;
fig. 5 is a schematic diagram of the upper wire clamping module compressing the lead wire and the wire cutting tool cutting the lead wire.
The reference numbers in the figures illustrate: the device comprises a transverse positioning device 1, a wire cutting die carrier 2, a die plate 3, a supporting frame 4, a wire clamping cylinder 5, a clamping cylinder 6, an axial positioning device 7, an upper wire clamping module 8, a wire cutting cylinder 9, a detection rack 10, a CCD camera 11, a wire cutting cutter 12, an axial positioning block 13, an axial positioning roller 14, a transverse positioning block 15, a feeding mechanism 16, a lower wire clamping module 17, a shearing avoiding groove 18, a discharge outlet 19 and a stator winding 20.
Detailed Description
The invention is further described with reference to the accompanying drawings:
referring to fig. 1 to 5, an online automatic trimming detector comprises a transverse positioning device 1 and a trimming die carrier 2, wherein the trimming die carrier 2 comprises a die plate 3 arranged above the transverse positioning device 1 and support frames 4 arranged at two sides of the die plate 3, a wire clamping cylinder 5 and a clamping cylinder 6 are arranged on the die plate 3, the clamping cylinder 6 is connected with an axial positioning device 7 through the die plate 3, the wire clamping cylinder 5 is connected with an upper wire clamping module 8 through the die plate 3, a trimming cylinder 9 and a detection frame 10 are arranged on the upper wire clamping module 8, a CCD camera 11 is arranged on the detection frame 10, and the trimming cylinder 9 is connected with a trimming cutter 12. By adopting the technical scheme, the transverse positioning device 1 is used for transversely positioning the stator winding 20; the tangent line die carrier 2 is used for clamping the stator winding 20 and bearing a wire clamping mechanism; the clamping cylinder 6 is used for driving the axial positioning device 7, so that the axial positioning device 7 can be pressed on the stator winding 20 on the transverse positioning device 1; the wire clamping cylinder 5 is used for driving the upper wire clamping module 8, so that the upper wire clamping module 8 can be pressed on the lead wire of the stator winding 20; the trimming cylinder 9 is used for driving the trimming cutter 12, so that the trimming cutter 12 can cut off redundant leads on the stator winding 20; the CCD camera 11 is used to photograph the leads on the stator winding 20 so as to detect whether excess leads are cut off, thereby preventing defective products.
Preferably, the axial positioning device 7 comprises an axial positioning block 13 connected to the clamping cylinder 6 and an axial positioning roller 14 disposed below the axial positioning block 13. With this solution, the axial positioning rollers 14 are used to support both sides of the stator winding 20 in the axial direction. Wherein, one side of the axial positioning block 13 is provided with a driving mechanism for driving the axial positioning roller 14 to rotate, and the driving mechanism can be used for stirring the stator winding 20 to ensure that the stator winding is stressed uniformly when in supporting.
Preferably, the upper thread clamping module 8 is provided with a cutter guide groove, and the cutter guide groove is connected with the thread trimming cutter 12. By adopting the technical scheme, the thread trimming cutter 12 can be conveniently installed and accommodated and can be movably guided in the cutter guide groove.
Preferably, the transverse positioning device 1 includes a transverse positioning block 15 disposed below the axial positioning device 7 and a feeding mechanism 16 disposed on one side of the transverse positioning block 15, and a lower thread clamping module 17 on the other side, a shearing avoiding groove 18 corresponding to the thread shearing cutter 12 is disposed on the lower thread clamping module 17, and a discharge outlet 19 is disposed on one side of the shearing avoiding groove 18. By adopting the technical scheme, the feeding mechanism 16 is used for feeding the stator winding 20 into the transverse positioning block 15 for positioning, so that redundant leads on the stator winding 20 are fed into the lower wire clamping module 17, and the wire cutting tool 12 on the upper wire clamping module 17 can conveniently cut off the redundant leads on the stator winding 20.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
When the device is actually used, the stator winding is sent to the transverse positioning block for positioning through the feeding mechanism, and redundant lead wires on the stator winding are sent to the lower wire clamping module; then, the clamping cylinder drives the axial positioning roller on the axial positioning block to press the stator winding, as shown in fig. 3 and 4; then, the upper wire clamping module is driven by the wire clamping cylinder to enable the upper wire clamping module to be pressed downwards to the lower wire clamping module, and a lead wire on the lower wire clamping module is fixed between the lower wire clamping module and the upper wire clamping module; then, the thread trimming cylinder drives the thread trimming cutter to move the thread trimming cutter downwards so as to cut off the leads fixed by the lower thread clamping module and the upper thread clamping module, as shown in fig. 5; then, the trimming cylinder and the wire clamping cylinder drive the trimming cutter and the upper wire clamping module to reset upwards; and shooting the lead on the stator winding by a CCD camera so as to detect whether the redundant lead is cut off or not.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (4)
1. The utility model provides an online automatic trimming detects machine, includes transverse positioning device (1) and tangent line die carrier (2), its characterized in that: tangent line die carrier (2) are including setting up template (3) in transverse positioning device (1) top and setting up support frame (4) in template (3) both sides, be provided with die clamping cylinder (5) and die clamping cylinder (6) on template (3), die clamping cylinder (6) are connected with axial positioning device (7) through template (3), die clamping cylinder (5) are connected with last die clamping module (8) through template (3), upward be provided with trimming cylinder (9) and detection frame (10) on die clamping module (8), be provided with CCD camera (11) on detection frame (10), trimming cylinder (9) are connected with trimming cutter (12).
2. The on-line automatic thread trimming detector according to claim 1, characterized in that: the axial positioning device (7) comprises an axial positioning block (13) connected with the clamping cylinder (6) and an axial positioning roller (14) arranged below the axial positioning block (13).
3. The on-line automatic thread trimming detector according to claim 1, characterized in that: and a cutter guide groove is formed in the upper thread clamping module (8) and is connected with the thread shearing cutter (12).
4. The on-line automatic thread trimming detector according to claim 1, characterized in that: horizontal positioner (1) is including setting up horizontal locating piece (15) in axial positioner (7) below and setting up feeding mechanism (16) in horizontal locating piece (15) one side, lower thread clamping module (17) of opposite side, be provided with the shearing of corresponding trimming cutter (12) on thread clamping module (17) down and dodge groove (18), one side of shearing dodging groove (18) is provided with bin outlet (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022467828.1U CN213279437U (en) | 2020-10-30 | 2020-10-30 | Online automatic trimming detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022467828.1U CN213279437U (en) | 2020-10-30 | 2020-10-30 | Online automatic trimming detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213279437U true CN213279437U (en) | 2021-05-25 |
Family
ID=75951998
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022467828.1U Active CN213279437U (en) | 2020-10-30 | 2020-10-30 | Online automatic trimming detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213279437U (en) |
-
2020
- 2020-10-30 CN CN202022467828.1U patent/CN213279437U/en active Active
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