CN213255419U - Slit coating machine and device - Google Patents

Slit coating machine and device Download PDF

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Publication number
CN213255419U
CN213255419U CN202021511441.5U CN202021511441U CN213255419U CN 213255419 U CN213255419 U CN 213255419U CN 202021511441 U CN202021511441 U CN 202021511441U CN 213255419 U CN213255419 U CN 213255419U
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CN
China
Prior art keywords
coating
assembly
axis
coater according
steering
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Expired - Fee Related
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CN202021511441.5U
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Chinese (zh)
Inventor
廖映华
谭州
向火平
章周伟
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Sichuan Lighting Technology Co ltd
Sichuan University of Science and Engineering
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Sichuan Lighting Technology Co ltd
Sichuan University of Science and Engineering
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Application filed by Sichuan Lighting Technology Co ltd, Sichuan University of Science and Engineering filed Critical Sichuan Lighting Technology Co ltd
Priority to CN202021511441.5U priority Critical patent/CN213255419U/en
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Publication of CN213255419U publication Critical patent/CN213255419U/en
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Abstract

The utility model discloses a slit coating machine and a device, belonging to the technical field of coating machines, wherein the coating machine comprises a Z-axis motion structure, and the Z-axis motion structure comprises a coating component, a steering component for steering the coating component and a power component for lifting and displacing the coating component; the coating machine further comprises a gantry sliding table with an X-axis moving mechanism and a Y-axis moving mechanism, and the Z-axis moving structure is mounted on the gantry sliding table so as to enable the Z-axis moving structure to move axially on the X axis, the Y axis and the Z axis. The utility model discloses a longmen slip table, Z axle motion have realized the limit function of patrolling of coating machine, have reduced coating technology, have avoided the waste of raw and other materials.

Description

Slit coating machine and device
Technical Field
The utility model relates to a coating machine technical field especially relates to a slit coating machine and device.
Background
The slot coating represents the future development direction of wet coating due to the characteristics of high coating speed, good coating uniformity, wide coating window and the like, but the slot coating also has certain limitation in the practical application process. Firstly, the coating machine researched at present cannot adapt to the coating scene of a multi-size coating substrate due to single size of the coating substrate, so that the application of the coating machine has certain limitation; secondly, the existing coating machine is full-substrate coating, the coating width cannot be flexibly adjusted, in fact, most substrates only need to be subjected to edge-tracking coating, if full-substrate coating is performed, drying and scraping processes need to be added, and unnecessary waste is caused while the coating process is complicated; thirdly, the coating thickness of the current coating machine cannot be known, the coating uniformity cannot be guaranteed, and the production requirement cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome unable realization coating among the prior art and patrol limit function, the loaded down with trivial details, the extravagant problem of raw and other materials of coating technology who causes provides a slit coating machine and device.
The purpose of the utility model is realized through the following technical scheme: a slit coating machine comprises a Z-axis motion structure, wherein the Z-axis motion structure comprises a coating component, a steering component for steering the coating component and a power component for lifting and displacing the coating component; the coating machine further comprises a gantry sliding table with an X-axis moving mechanism and a Y-axis moving mechanism, and the Z-axis moving structure is mounted on the gantry sliding table so as to enable the Z-axis moving structure to move axially on the X axis, the Y axis and the Z axis.
As an option, the steering assembly comprises a rotation generating device, a coupler and a support plate which are connected in sequence, and a coating assembly is mounted on the support plate.
As an option, the coating assembly is removably mounted with the support plate.
As an option, the power assembly includes a linear module, and the steering assembly is mounted on the linear module.
As an option, the Z-axis motion structure further comprises a vision assembly, and the vision assembly is mounted on the gantry sliding table; the detection surface of the vision assembly faces the coating substrate and lags behind the coating assembly for detection.
The utility model discloses still include a workstation, the workstation is including being used for being fixed in the locating component of workstation with the coating base plate, locating component is including the lift module that is used for going up and down the coating base plate, the centre gripping location module that is used for the not unidimensional coating base plate of centre gripping, the adsorption equipment who is used for adsorbing fixed coating base plate.
It is further explained that the utility model discloses the workstation also can be based on the utility model discloses a coating machine of arbitrary option also can regard as independent workstation to use alone.
As an option, the top of the lifting module is provided with a plane ball.
As an option, the clamping and positioning module comprises a slide bar and a clamping column, the slide bar is provided with a through hole matched with the coating substrates with different sizes, and the clamping column is matched with the through hole.
As an option, the workbench further comprises an adsorption panel, and adsorption holes are formed in the adsorption panel; the adsorption device is specifically a vacuum pump which is used for adsorbing and fixing the coating substrate through an adsorption hole.
The utility model discloses still include a device, the device includes foretell coating machine and workstation.
Compared with the prior art, the utility model discloses beneficial effect is:
(1) the utility model discloses the steering subassembly of the Z axle motion structure of coating machine makes the coating subassembly have the steering function, and the power component can make the coating subassembly shift on the Z axle, further adjusts the position of coating subassembly and coating base plate; z axle motion structure cooperation has X axle moving mechanism, Y axle moving mechanism's longmen slip table to make Z axle motion structure can realize the axial displacement of X axle, Y axle, make the coating subassembly can carry out axial displacement at X axle, Y axle, Z axle, and then realize the limit function of patrolling of coating machine, need not increase follow-up process of striking off, retrencied the coating process, provided work efficiency, and avoided unnecessary extravagant.
(2) The utility model discloses turn to the subassembly and include rotatory generating device, shaft coupling, the backup pad of connecting in order, install coating unit in the backup pad to take place rotatory power transmission to coating unit with the rotation, realize coating unit's the function that turns to.
(3) The utility model discloses coating unit and backup pad demountable installation for change coating unit, can adjust the coating width in a flexible way, with being suitable for the coating base plate of size not, application scope is wide, and also do benefit to the later maintenance.
(4) The utility model discloses power component includes sharp module, turns to the unit mount on sharp module to the messenger turns to the subassembly and can realize Z axle axial displacement, and then makes the coating unit have Z axle axial displacement function and turn to the function.
(5) The utility model discloses a Z axle motion structure still includes the vision subassembly for detect coating assembly's base plate coating thickness, with further guarantee coating quality.
(6) The utility model discloses still include a workstation, the workstation includes locating component for fixed coating base plate, so that the coating base plate does not rock at will in the coating process, has guaranteed the coating quality.
(7) The utility model discloses the locating component's of workstation lift module top is equipped with the plane ball to reduce the coating base plate and placing the frictional force of removal process, prevent that the coating base plate from being scraped flower or damage.
(8) The utility model discloses centre gripping location module includes draw runner and centre gripping post, is equipped with the through-hole with not unidimensional coating base plate adaptation on the draw runner, centre gripping post and through-hole adaptation to fixed not unidimensional coating base plate.
(9) The utility model also comprises an adsorption panel, and adsorption holes are arranged on the adsorption panel; the adsorption device is a vacuum pump, and the vacuum pump is used for adsorbing and fixing the coated substrate through the adsorption holes, so that the coated substrate is further prevented from shaking randomly in the coating process.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention.
Fig. 1 is a schematic view of a Z-axis movement structure of embodiment 1 of the present invention;
fig. 2 is a schematic view of the Z-axis movement structure and the installation position of the gantry sliding table in embodiment 1 of the present invention;
fig. 3 is a schematic view of a workbench according to embodiment 2 of the present invention;
fig. 4 is a schematic view of a clamping and positioning module according to embodiment 2 of the present invention.
In the figure:
z-axis mounting plate 1, linear module 2, rotary servo motor 3, coupler 4, base 5, flange 6, supporting plate 7, coating sprayer 8, camera mounting plate 9, tracking error camera 10, leveling device 11, adsorption panel 12, slide bar 13, lifting module 14, X-axis moving mechanism 15, portal frame 16, Y-axis moving mechanism 17, workbench 18, clamping column 19 and through hole 20
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like are the directions or positional relationships indicated on the basis of the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
The utility model aims to overcome among the prior art coating machine can't realize patrolling limit function, coating process loaded down with trivial details, raw and other materials are extravagant, can't adapt to the coating scene of many sizes coating base plate, coating thickness can't learn, can't guarantee the homogeneity of coating, can't satisfy the problem of production demand, provide a slit coating machine.
Example 1
As shown in fig. 1, in embodiment 1, a slit coater specifically includes a Z-axis moving structure, where the Z-axis moving structure includes a coating component, a steering component for steering the coating component, and a power component for lifting and lowering the coating component; the coating machine further comprises a gantry sliding table with an X-axis moving mechanism 15 and a Y-axis moving mechanism 17, and the Z-axis moving structure is mounted on the gantry sliding table so as to enable the Z-axis moving structure to move axially on the X axis, the Y axis and the Z axis. Particularly, the steering component of the Z-axis motion structure of the coating machine enables the coating component to have a steering function; the power assembly can enable the coating assembly to displace on the Z axis, and further adjust the positions of the coating assembly and the coating substrate; the Z-axis movement structure is matched with the gantry sliding table with the X-axis movement mechanism 15 and the Y-axis movement mechanism 17, so that the Z-axis movement structure can realize the axial movement of the X axis and the Y axis, namely, the coating assembly can perform the axial movement on the X axis, the Y axis and the Z axis, and further the edge inspection function of the coating machine is realized, the subsequent scraping process is not required to be added, the coating process is simplified, the working efficiency is improved, and unnecessary waste is avoided.
As an embodiment, the utility model discloses an axial displacement of X axle, Y axle is then realized to its X axle moving mechanism 15, Y axle moving mechanism 17. It is further explained that, the utility model discloses an X axle moving mechanism 15, Y axle moving mechanism 17 specifically are current linear drive component, and accessible screw-nut structure, slider guide structure cooperation linear drive mechanism (like the motor) realize, and this does not belong to the utility model discloses technical improvement point, as an option, the utility model discloses a be slider guide structure. As shown in fig. 2, the utility model discloses a Z axle motion structure installs on Y axle moving mechanism 17's guide rail, Y axle moving mechanism installation and gantry sliding table's portal frame 16 on, Y axle moving mechanism 17 through gantry sliding table makes Z axle moving mechanism can carry out axial displacement at X axle, Y axle.
Further, turn to the subassembly and include rotation generating device, shaft coupling 4, the backup pad 7 that connects gradually, install coating assembly on the backup pad 7 to rotatory power transmission to coating assembly takes place for the rotation, realizes coating assembly's the function that turns to. Specifically, the steering assembly is arranged on a Z-axis motion structure through a Z-axis mounting plate 1; the rotation generating device is specifically a rotary servo motor 3Beckhoff AM3024-0D 40-0000; a base 5 and a flange 6 are sequentially arranged between the coupler 4 and the supporting plate 7, and the coupler 4 and the rotary servo motor 3 are arranged on the base 5; the flange 6 is used for further fixing the support plate 7 and the base 5, and the flange 6 surface of the flange 6 and the vertical surface of the support plate 7 (coating spray head 8) have certain verticality requirements, preferably 90 degrees, so as to further transmit the rotation action; and one end of the support plate 7, which is far away from the flange 6, is provided with a coating component, and the coating surface of the coating component faces the coating substrate.
Furthermore, the coating component and the supporting plate 7 are detachably mounted, the coating component is specifically a coating nozzle 8, the coating width can be flexibly adjusted by replacing the coating nozzle 8 or an intermediate interlayer in the coating nozzle 8, so that the coating component is suitable for coating substrates with different sizes, and the application range is wide. Furthermore, the detachable installation mode is beneficial to later maintenance of the coating machine.
Further, the power assembly comprises a straight line module 2, the steering assembly is installed on the straight line module 2, so that the steering assembly can realize Z-axis axial displacement, the distance between the coating nozzle 8 and the coating substrate (the workbench 18) is adjusted according to different working state requirements, and the steering function of the steering assembly is realized, so that the coating assembly has the Z-axis axial displacement function and the steering function. As an option, the linear module 2 model KK60D10P150A1F0CS1 may be the motor model ECMA _ CX0602 FS.
Furthermore, the Z-axis motion structure also comprises a vision assembly, and the vision assembly is arranged on the gantry sliding table; the detection surface of the visual assembly faces the coating substrate and lags the coating assembly to carry out coating thickness detection so as to further ensure the coating quality. Specifically, the vision assembly comprises a camera mounting plate 9, a tracking error camera 10 and a leveling device 11, wherein the tracking error camera 10 is fixed on a ZZ shaft mounting plate 1 of a Z-axis motion structure through the camera mounting plate 9, more specifically, the tracking error camera 10 is fixed on a supporting plate 7 so as to realize axial movement of an X axis, a Y axis and a Z axis and detect along a coating track of a coating nozzle 8; the leveling device 11 is fixedly connected with the supporting plate 7 through a ly-60-axis cross fine adjustment guide rail (the vertical distance of the cross fine adjustment guide rail is adjusted through adjusting a fine adjustment head), so that the positions of the coating nozzle 8 and the tracking error camera 9 on the supporting plate 7 relative to the coating substrate are changed, namely the coating surface of the coating nozzle 8 and the detection surface of the tracking error camera 9 are perpendicular to the coating substrate. As a preferred embodiment, the accessible sets up two on the Y axle moving mechanism 17 guide rail of longmen slip table the utility model discloses a Z axle moving structure only installs coating shower nozzle 8 in the backup pad 7 of first Z axle moving structure, only installs trailing error camera 9 in the backup pad 7 of second Z axle moving structure, and first moving mechanism rear is located to second Z axle moving mechanism, and the rear is to coating shower nozzle 8's coating route, needs to realize coating shower nozzle 8's coating action earlier promptly, realizes trailing error camera 9's detection action again.
The utility model realizes the edge-tracking function of the coating machine through the gantry sliding table and the Z-axis movement mechanism, reduces the coating process and avoids the waste of raw materials; the support plate is detachably connected with the coating nozzle, so that the flexible adjustment of the coating width is further realized; the detection of the coating thickness is realized through the tracing error camera, the coating uniformity is ensured, and the production requirement can be met.
Example 2
The embodiment provides a workbench 18, and the main technical problem of solving is the fixed problem of coating substrate on the workbench 18, as shown in fig. 3, the workbench 18 comprises a positioning assembly for fixing the coating substrate on the workbench 18, the positioning assembly comprises a lifting module 14 for lifting the coating substrate, a clamping and positioning module for clamping the coating substrates with different sizes, and an adsorption device for adsorbing and fixing the coating substrate, so that the coating substrate does not shake at will in the coating process, and the coating quality is ensured.
As an option, the positioning assembly includes a plurality of lifting cylinders 14, and the tops of the lifting rods of the lifting cylinders 14 are provided with planar balls, and the balls are in contact with the coated substrate, so that the friction force of the coated substrate in the placing and moving process can be reduced, and the coated substrate is prevented from being scratched or damaged. More specifically, lift cylinder 14 is embodied as lift TN 25-40.
Further, as shown in fig. 4, the clamping and positioning module includes a slide bar 13 and a clamping column 19, the slide bar 13 is provided with a through hole 20 adapted to the coated substrates with different sizes, and the clamping column 19 is adapted to the through hole 20 to fix the coated substrates with different sizes. More specifically, the holding post 19 is a stepped shaft post, and the shaft post with a smaller diameter is matched and fixed with the through hole 20 on the slide bar 13.
Further, the surface of the workbench 18 further comprises an adsorption panel 12, and the adsorption panel 12 is provided with adsorption holes; the adsorption device is specifically a vacuum pump, and the vacuum pump adsorbs and fixes the coating substrate through the adsorption holes through a vacuum pipeline, so that the coating substrate is further ensured not to shake randomly in the coating process.
Example 3
The present embodiment includes the slit coater of embodiment 1 and the working table 18 of embodiment 2, and the specific working process of the two cooperating with each other is as follows:
when the coating machine starts working, the lifting rods of the lifting module 14 in the workbench 18 positioning assembly are lifted, the mechanical arm or the manual work places the coating substrate on the lifting rods, the lifting rods descend to place the coating substrate on the marble workbench 18, the preliminary fixing of the coating substrate is realized according to the positions of the size adjustment clamping columns 19 and the through holes 20 of the coating substrate, the vacuum pump starts working, the coating substrate adsorbs the surface of the fixed value workbench 18, and the fixing work of the coating substrate is completed. Then, the X-axis moving mechanism 15 and the Y-axis moving mechanism 17 of the gantry sliding table move the whole Z-axis moving structure to the initial position of glass plate coating, the linear module 2 moves up and down to control the height of the coating nozzle 8, and the leveling device 11 is adjusted to level the tracking error camera 9 and the coating nozzle 8, so that the coating nozzle 8, the tracking error camera 9 and the coating substrate are kept horizontal. When the coating nozzle 8 reaches the initial position, the X-axis, the Y-axis and the Z-axis start to move, the edge-searching spraying is started according to the outer contour of the coating substrate, when the nozzle reaches the boundary of one side of the glass, the mounting plate rotates, the angle is adjusted, and the other boundary is sprayed, so that the whole edge-walking coating process is realized.
The above detailed description is the detailed description of the present invention, and it can not be considered that the detailed description of the present invention is limited to these descriptions, and to the ordinary skilled person in the art to which the present invention belongs, without departing from the concept of the present invention, a plurality of simple deductions and replacements can be made, which should be regarded as belonging to the protection scope of the present invention.

Claims (10)

1. A slit coater is characterized in that: the coating machine comprises a Z-axis motion structure, wherein the Z-axis motion structure comprises a coating assembly, a steering assembly and a power assembly, the steering assembly is used for steering the coating assembly, and the power assembly is used for enabling the coating assembly to perform lifting displacement;
the coating machine further comprises a gantry sliding table with an X-axis moving mechanism (15) and a Y-axis moving mechanism (17), and the Z-axis moving structure is mounted on the gantry sliding table so as to enable the Z-axis moving structure to move axially on the X axis, the Y axis and the Z axis.
2. A slit coater according to claim 1, wherein: the steering assembly comprises a rotation generating device, a coupler (4) and a supporting plate (7) which are connected in sequence, and a coating assembly is installed on the supporting plate (7).
3. A slit coater according to claim 2, wherein: the coating component and the supporting plate (7) are detachably arranged.
4. A slit coater according to claim 1, wherein: the power assembly comprises a straight line module (2), and the steering assembly is installed on the straight line module (2).
5. A slit coater according to claim 1, wherein: the Z-axis motion structure further comprises a vision assembly, and the vision assembly is installed on the gantry sliding table; the detection surface of the vision assembly faces the coating substrate and lags behind the coating assembly for detection.
6. A slot coater according to claim 5, wherein the slot coater further comprises a workbench (18), the workbench (18) comprises a positioning assembly for fixing the coated substrate on the workbench (18), and the positioning assembly comprises a lifting module (14) for lifting the coated substrate, a clamping and positioning module for clamping coated substrates of different sizes, and a suction device for sucking and fixing the coated substrate.
7. A slit coater according to claim 6, wherein: the top of the lifting module (14) is provided with a plane ball.
8. A slit coater according to claim 6, wherein: the clamping and positioning module comprises a slide bar (13) and a clamping column (19), a through hole (20) matched with the coating substrates of different sizes is formed in the slide bar (13), and the clamping column (19) is matched with the through hole (20).
9. A slit coater according to claim 6, wherein: the workbench (18) further comprises an adsorption panel (12), and adsorption holes are formed in the adsorption panel (12); the adsorption device is specifically a vacuum pump which is used for adsorbing and fixing the coating substrate through an adsorption hole.
10. An apparatus, characterized in that the apparatus comprises a coater according to any of claims 1-9.
CN202021511441.5U 2020-07-27 2020-07-27 Slit coating machine and device Expired - Fee Related CN213255419U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021511441.5U CN213255419U (en) 2020-07-27 2020-07-27 Slit coating machine and device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021511441.5U CN213255419U (en) 2020-07-27 2020-07-27 Slit coating machine and device

Publications (1)

Publication Number Publication Date
CN213255419U true CN213255419U (en) 2021-05-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021511441.5U Expired - Fee Related CN213255419U (en) 2020-07-27 2020-07-27 Slit coating machine and device

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113601984A (en) * 2021-08-11 2021-11-05 四川轻化工大学 High-precision printing type coating machine and control method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113601984A (en) * 2021-08-11 2021-11-05 四川轻化工大学 High-precision printing type coating machine and control method thereof

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Granted publication date: 20210525