CN213238407U

CN213238407U - Kiln inspection device and kiln

Info

Publication number: CN213238407U
Application number: CN202021415372.8U
Authority: CN
Inventors: 万鹏; 杨培忠; 赖日东; 谢伟; 徐广华; 宋旭; 杨胜传
Original assignee: Guangdong Jumper Thermal Technology Co ltd
Current assignee: Guangdong Zhongpeng Thermal Energy Technology Co ltd
Priority date: 2020-07-17
Filing date: 2020-07-17
Publication date: 2021-05-18
Anticipated expiration: 2030-07-17

Abstract

The embodiment of the application provides a kiln inspection device and a kiln, and the technical scheme is as follows: the method comprises the following steps: the information acquisition device is used for acquiring various information of the kiln; the mobile device is used for carrying the information acquisition device to move, an installation frame for installing the information acquisition device is arranged in the mobile device, the installation frame is provided with a plurality of layers, and the plurality of layers of installation frames correspond to the height positions of the multilayer kiln; the controller is electrically connected with the information acquisition device and used for receiving the information acquired by the information acquisition device, and the controller is electrically connected with the mobile device and used for controlling the action of the mobile device. The embodiment of the application provides a kiln inspection device and kiln utensil can make maintainer carry out the advantage of maintenance fast.

Description

Kiln inspection device and kiln

Technical Field

The application relates to the technical field of kiln detection, in particular to a kiln inspection device and a kiln.

Background

The continuous kiln is a furnace for firing building ceramics, sanitary ceramics, foamed ceramics or enamel to be fused on the surface of a metal object, the starting and stopping cost of the kiln is huge, once the kiln is started for use, the kiln should be prevented from being stopped as much as possible, and therefore various detections such as temperature and the like need to be carried out on the kiln so as to facilitate the timely troubleshooting of faults and avoid the shutdown maintenance.

In the prior art, a common detection mode is manual patrol or patrol by using an AGV trolley, the manual patrol mode is laggard, twenty-four hours of shift patrol is generally needed, the labor cost is high, and even workers cannot be found to carry out the work, so the manual patrol mode is eliminated; the AGV trolley has the limitation of the AGV trolley, the AGV trolley is only suitable for a single-layer kiln, if the double-layer or multi-layer kiln is adopted, on one hand, the height of the AGV trolley is not enough, the AGV trolley can not be detected, on the other hand, even if the AGV trolley can be detected, after a fault occurs in a high-layer position, maintenance personnel can not fast and efficiently perform troubleshooting and maintenance treatment on the fault after arriving at a site, a ladder needs to be carried outside, and the maintenance efficiency is influenced.

In view of the above problems, a solution for routing inspection of a double-layer or multi-layer kiln is needed.

SUMMERY OF THE UTILITY MODEL

An object of the embodiment of this application is to provide a kiln inspection device and kiln, has the advantage that can effectively patrol and examine double-deck or multilayer kiln fast.

In a first aspect, an embodiment of the application provides a kiln inspection device, and the technical scheme is as follows: the method comprises the following steps:

the information acquisition device is used for acquiring various information of the kiln;

the mobile device is used for carrying the information acquisition device to move, an installation frame for installing the information acquisition device is arranged in the mobile device, the installation frame is provided with a plurality of layers, the height positions of the plurality of layers of installation frames correspond to the height positions of the multilayer kiln, and the information acquisition device is arranged on the installation frame of the corresponding layer to detect the multilayer kiln;

the controller is electrically connected with the information acquisition device and used for receiving the information acquired by the information acquisition device, and the controller is electrically connected with the mobile device and used for controlling the action of the mobile device.

Further, in this application embodiment, the mobile device includes power part, removes frame and track, the track is preset at the production site, the mounting bracket sets up remove in the frame, remove the frame with track looks adaptation, power part sets up remove on the frame, be used for providing power drive the frame removes on the track, power part with controller electric connection.

Further, in the embodiment of the application, a lifting mechanism for enabling a worker to quickly perform maintenance is arranged in the moving device.

Further, in this application embodiment, a positioning component is disposed on the mobile device, and the positioning component is electrically connected to the controller.

Further, in this application embodiment, the mobile device is provided with a safety detection part in the moving direction, and the safety detection part is electrically connected with the controller.

Further, in the embodiment of the present application, the moving device is provided with a stopping component in the moving direction, and the stopping component is electrically connected with the controller.

Further, in the embodiment of the application, a folding chair is arranged on the mobile device.

Further, in the embodiment of the application, the bottom of the mobile device is provided with universal wheels.

Further, in the embodiment of the present application, the controller includes a plc, and the plc processes information collected by the information collecting device.

Further, in this application embodiment, the controller is provided with a wireless receiving module for receiving an instruction and a wireless sending module for sending information, the wireless receiving module is electrically connected to the plc, and the wireless sending module is electrically connected to the plc.

Further, this application embodiment still provides a kiln, which is characterized by including: the kiln, the kiln is single-deck kiln or double-deck kiln or multilayer kiln, the kiln is provided with as above kiln inspection device.

By last can, the kiln inspection device and kiln that this application embodiment provided is provided with the mounting bracket on the mobile device, and the mounting bracket has the multilayer, and highly corresponds respectively with multilayer kiln, sets up information collection device according to the kiln height and carries out each item information acquisition to each layer of kiln at the mounting bracket side, has the beneficial effect that can effectively patrol and examine double-deck or multilayer kiln fast.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.

Fig. 1 is a schematic structural diagram of a kiln inspection device provided by an embodiment of the application.

Fig. 2 is a schematic structural diagram of a kiln inspection device provided by the embodiment of the application.

Fig. 3 is a side view of a kiln inspection device provided by an embodiment of the application.

Fig. 4 is a partial enlarged view of a kiln inspection device provided in an embodiment of the present application.

Fig. 5 is a schematic structural diagram of a kiln inspection device provided by the embodiment of the application.

In the figure: 100. a mobile device; 200. a mounting frame; 300. a power source; 400. an information collecting device; 500. a controller; 600. charging piles; 700. a positioning member; 800. a safety detection part; 900. a stopping member; 1000. a folding chair; 1100. a universal wheel; 101. a power component; 102. a movable frame; 103. a track; 104. a drive wheel; 701. a magnetic switch; 702. a magnetic body; 901. a collision bar; 902. an elastic member; 903. a travel switch.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present application without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance. When an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Referring to fig. 1, a kiln inspection device is applied to a double-layer kiln or a multi-layer kiln, and the technical scheme specifically includes:

the mobile device 100, the mobile device 100 is provided with a mounting rack 200; the moving device 100 is disposed at a lateral position of the kiln. The mounting rack 200 is provided with a plurality of stages, and the plurality of stages of mounting racks 200 correspond to the height position of the multi-stage kiln.

The power supply 300, the power supply 300 is arranged on the mobile device 100, and the mobile device 100 is electrically connected with the power supply 300; wherein, power 300 is the battery, still forms a complete set with this battery and is provided with and fills electric pile 600, fills electric pile 600 and can charge for the battery through wired or wireless mode, fills electric pile 600 and predetermines at the production site.

The information collecting device 400 is arranged on the mounting rack 200, the information collecting device 400 is arranged on the mounting rack 200 at a corresponding height according to the number of the kiln layers to be inspected, and is used for detecting related information of the single-layer or multi-layer kiln, wherein the related information includes but is not limited to temperature information, whether a roller way is broken, humidity information, oxygen content and the like, and the information collecting device 400 is electrically connected with the power supply 300; the information collecting device 400 includes, but is not limited to, a camera, a temperature sensor, a humidity sensor, an infrared detector … …

The controller 500 is disposed on the mobile device 100, the controller 500 is electrically connected to the power source 300, the controller 500 is electrically connected to the mobile device 100, the controller 500 is electrically connected to the information collecting device 400, the controller 500 is used for controlling the mobile device 100 to operate, and the controller 500 is used for processing the information collected by the information collecting device 400. The staff can control the controller 500 in a wired mode, and then control the whole inspection device.

Meanwhile, a lifting mechanism for enabling a worker to quickly perform maintenance is provided on the mobile device 100, and the worker can quickly troubleshoot a fault through the lifting mechanism. In this embodiment, the lifting mechanism is an installation frame 200, i.e., a ladder structure, so that a maintenance worker can quickly climb to a fault position through the installation frame 200 to perform maintenance operation, and meanwhile, the lifting mechanism can also be other structures, such as a lifting ladder, so that the maintenance worker can quickly reach the fault position through the lifting ladder to perform maintenance operation; such as a trolley, which carries maintenance personnel to the location of the fault for maintenance work via the trolley structure. In this embodiment, elevating system is preferred cat ladder structure, and the simple structure of cat ladder compares that the cost of manufacture is low for the companion ladder, and convenient to use compares in the hanging wheel structure, and the maintenance personal can have more free operating space, accords with present actual production demand most.

Through the technical scheme, be provided with mounting bracket 200 on mobile device 100, on the one hand according to the kiln height set up information collection device 400 at mounting bracket 200 side and carry out each item information acquisition to the kiln, on the other hand, maintenance personal can arrive the scene fast after breaking down, then utilize this mounting bracket 200 to scramble, then carry out the troubleshooting operation, set up information collection device 400 and can avoid causing the hindrance to maintenance personal at mounting bracket 200 side, information collection device 400's quantity and kind all can carry out corresponding adjustment according to the actual production scene simultaneously. The information collection device 400 transmits the collected information to the controller 500, and the controller 500 performs processing collectively.

Further, in the embodiment of the present application, the controller 500 includes a plc, and processes information collected by the information collection device 400 through the plc. The controller 500 is provided with a wireless receiving module and a wireless transmitting module, wherein the wireless receiving module is electrically connected with the plc, and the wireless transmitting module is electrically connected with the plc.

Through the technical scheme, the plc is used for processing the information collected by the information collection device 400, and when the collected information is judged to be faulty or abnormal or normal, the plc sends out an instruction and transmits the information to an external designated terminal device through a wireless transmission module, such as a working computer or a mobile phone of a manager or a cloud server. Meanwhile, the externally appointed terminal equipment can also send an instruction, the plc receives the instruction sent by the externally appointed terminal equipment through the wireless receiving module, and then the plc controls the inspection device to make corresponding action. Therefore, the staff can carry out wireless control through the mobile phone end. Meanwhile, the controller 500 also has information interaction with the sensor built in the kiln, for example, when the sensor built in the kiln detects a broken rod, the controller 500 also receives the information, and at this time, the controller 500 controls the moving device 100 to move to the broken rod position to wait for maintenance personnel to perform maintenance.

Further, as shown in fig. 2 and 3, in the embodiment of the present application, the moving device 100 includes a power component 101, a moving frame 102, and a rail 103, the rail 103 is preset at a production site, a height position of the rail 103 is adjusted according to a height of the kiln, the mounting frame 200 is disposed in the moving frame 102, the mounting frame 200 and the moving frame 102 are of an integrated structure, the moving frame 102 is of a vertical type, the moving frame 102 is adapted to the rail 103, a driving wheel 104 is disposed on the moving frame 102, a number of the driving wheel 104 is configured according to actual needs, the driving wheel 104 is configured with a resistance-encountering stop device, when the driving wheel 104 encounters a resistance during moving, the moving frame 104 immediately stops moving, the driving wheel 104 directly contacts the rail 103, the moving frame 102 moves on the rail 103 through the driving wheel 104, the power component 101 is disposed on the moving frame 102 to provide power to drive the moving frame 102 to move on the rail, the power unit 101 is electrically connected to the power source 300, and the power unit 101 is electrically connected to the controller 500. The power component 101 is a motor, and the motor drives the driving wheel 104 to rotate through gear transmission. As one of the preferable schemes, the movable frame 102 may be arranged in an inclined manner, in which the movable frame 102 is at an oblique angle with the ground, and the movable frame 102 is inclined toward one side of the rail 103, which is beneficial for the maintenance personnel to climb.

Through above-mentioned technical scheme, power 300 provides the electric energy for power unit 101, makes power unit 101 produce power and can drive and remove frame 102 and remove, simultaneously, controls the opening of power unit 101 by controller 500 and stops to the rotational speed of motor can be controlled to controller 500, and then control the removal speed that removes frame 102, can select different modes of patrolling and examining according to specific production scene, can examine fast promptly roughly, also can examine slowly promptly carefully.

Further, as shown in fig. 4, in the embodiment of the present application, a positioning member 700 is disposed on the moving frame 102, and the positioning member 700 is electrically connected to the controller 500. Preferably, the positioning member 700 includes a magnetic switch 701, a plurality of magnetic members 702, for example, magnets, are provided on the rail 103, the magnetic switch 701 is provided on the moving frame 102, and the moving frame 102 performs positioning by sensing the magnetic members 702 on the rail 103 by the magnetic switch 701 during movement. Similarly, other positioning manners can be used, for example, two-dimensional codes are used for positioning, the two-dimensional codes are arranged on the track 103, a camera specially used for scanning the two-dimensional codes is mounted on the movable frame 102, position information and kiln-related equipment information are contained in the two-dimensional codes, the camera transmits the information to the plc after scanning, so that the position information and the kiln-related equipment information are obtained, and the currently acquired information can be determined through the kiln-related equipment information.

Through the technical scheme, the positioning component 700 is used for acquiring the position information, and when a fault or an abnormality occurs, the position information can be sent to the external appointed terminal equipment together, so that maintenance personnel can be accurately positioned and can rapidly arrive at the site for maintenance.

Further, as shown in fig. 5, in the embodiment of the present application, the moving frame 102 is provided with a safety detection part 800 in the moving direction, and the safety detection part 800 is electrically connected to the controller 500. As one of the preferable schemes, the safety detection part 800 is a portable mobile radar. Meanwhile, a wide-angle camera can be installed, the condition of the advancing direction can be observed through the wide-angle camera, and the condition of the kiln can also be observed.

According to the technical scheme, the safety detection part 800 is used for detecting the moving path of the moving frame 102 and sending detection information to the plc, and when an obstacle is detected on the moving path, the plc controls the power part 101 to brake through a preset program, so that collision is avoided.

Further, in the embodiment of the present application, the moving frame 102 is provided with a stopping member 900 in the moving direction, and the stopping member 900 is electrically connected to the controller 500. Preferably, the stopping member 900 includes an impact bar 901, an elastic member 902, and a travel switch 903, the impact bar 901 is mounted on the side of the moving frame 102 through the elastic member 902, the elastic member 902 may be a spring, a sponge, a rubber, or the like, the travel switch 903 is mounted on a sidewall of the moving frame 102 and keeps a certain distance from the impact bar 901, the position of the impact bar 901 needs to be set to be relatively convex, so as to ensure that the impact bar 901 can be impacted at the first time when the moving frame 102 is in an impact accident. When the impact bar 901 is impacted, the distance from the travel switch 903 is changed by the elastic member 902, and the travel switch 903 transmits the information to the plc.

Through the technical scheme, the stopping component 900 is used for secondary safety guarantee, the moving frame 102 collides in the moving process, the stopping component 900 is touched at the first time, after the stopping component 900 touches, the information is immediately transmitted to the plc, and the pic immediately controls the power component 101 to brake.

Further, in the present embodiment, a folding chair 1000 is provided on the movable frame 102.

Through above-mentioned technical scheme, utilize folding chair 1000 to let maintenance personal have a rest at the maintenance in-process, also can be used for placing tools simultaneously and so on, just open folding chair 1000 when needs use, just fold it when not needing, convenient to use has just effectively improved space utilization.

Further, in the present embodiment, the bottom of the movable frame 102 is provided with a universal wheel 1100.

Through the technical scheme, the universal wheels 1100 are used for enabling the moving frame 102 to turn, because in an actual production scene, due to the structural reason of the kiln, the rail 103 may have the situation that some parts need to be turned to avoid, the rail 103 in the situation is in a curved shape, and the universal wheels 1100 are arranged in the situation, and meanwhile, the driving wheels 104 also adopt the structure, so that the moving frame 102 can easily pass through the corner points.

Further, this application embodiment still provides a kiln, and this kiln can be single-deck kiln, double-deck kiln or multilayer kiln, is provided with foretell kiln inspection device on the kiln.

Through the technical scheme, the kiln inspection device is arranged on the kiln in a matched manner and integrated, so that the kiln can be effectively inspected, and the maintenance simplicity of the kiln is improved. The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. The utility model provides a kiln inspection device for patrol and examine the kiln, its characterized in that includes:

2. The kiln inspection device according to claim 1, wherein the moving device comprises a power component, a moving frame and a track, the track is preset at a production site, the mounting frame is arranged in the moving frame, the moving frame is matched with the track, the power component is arranged on the moving frame and used for providing power to drive the moving frame to move on the track, and the power component is electrically connected with the controller.

3. The kiln inspection device according to claim 1, wherein a lifting mechanism for enabling a worker to quickly maintain the kiln inspection device is arranged in the moving device.

4. The kiln inspection device according to claim 1, wherein the moving device is provided with a positioning component, and the positioning component is electrically connected with the controller.

5. The kiln inspection device according to claim 1, wherein the moving device is provided with a safety detection component in the moving direction, and the safety detection component is electrically connected with the controller.

6. The kiln inspection device according to claim 1, wherein the moving device is provided with a stopping component in the moving direction, and the stopping component is electrically connected with the controller.

7. The kiln inspection device according to claim 1, wherein the moving device is provided with a folding chair.

8. The kiln inspection device according to claim 1, wherein universal wheels are arranged at the bottom of the moving device.

9. The furnace inspection device according to claim 1, wherein the controller is provided with a plc, a wireless receiving module for receiving instructions, and a wireless sending module for sending information, the wireless receiving module is electrically connected with the plc, and the wireless sending module is electrically connected with the plc.

10. A kiln, comprising: a kiln, the kiln being a single layer kiln or a double layer kiln or a multi-layer kiln, the kiln being provided with the kiln inspection device according to any one of claims 1 to 9.