SUMMERY OF THE UTILITY MODEL
To the above-mentioned weak point that exists among the prior art, the utility model provides a high duplex position decoiler for it is single to solve prior art, and the number of times of reloading is many, and the time of reloading is long, and leads to work efficiency to reduce the scheduling problem.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the high-punching double-station uncoiling device comprises an underframe, an uncoiling part and a servo feeding part;
according to the advancing direction of a coil stock, the servo feeding part is arranged at the front end of the bottom frame, two uncoiling parts are arranged, the two uncoiling parts are respectively a first uncoiling part and a second uncoiling part, the first uncoiling part is arranged at the middle end of the bottom frame, and the second uncoiling part is arranged at the rear end of the bottom frame;
first roll portion and the second of opening the roll portion all include flexible tensioning component, lifting unit, gear motor, first support frame and second support frame, flexible tensioning component sets up in second support frame upper end, lifting unit sets up in first support frame, gear motor sets up at first support frame rear side, gear motor one end is connected the transmission with lifting unit, first support frame lower extreme is connected fixedly with the chassis.
Furthermore, the telescopic tensioning assembly comprises a shell, an expansion shaft, a fixed table, a cylinder, a brake disc, a fixed seat, an expansion sheet, a sliding block, a sliding track, a rack, a gear, a second motor and a brake;
the shell is arranged at the upper end of a second supporting rack, sliding tracks are arranged on the front side and the rear side of the upper end of the second supporting rack, sliding blocks are arranged at four corners of the lower end of the fixed table, the lower end of each sliding block is connected with the upper end of the corresponding sliding track in a sliding manner, two sides of the fixed table are fixedly connected with the upper ends of the sliding blocks through bolts, fixed seats are arranged on two sides of the upper end of the fixed table, the expansion shaft is rotatably connected with the upper ends of the fixed seats, expansion pieces which are uniformly distributed in an annular manner are arranged on the outer surface of one end of the expansion shaft, the other end of the expansion shaft is rotatably connected with an air cylinder, a conical push block is arranged in the expansion shaft, the air cylinder and the expansion pieces are in matched transmission through the conical push block, a brake disc is arranged in the middle of the expansion shaft, a brake is arranged in, the rack is arranged on the inner side of the rear end of the second support frame, and the gear is meshed with the rack.
Further, the lifting assembly comprises a connecting seat, a lifting material tray, a first transmission rod, a second transmission rod, a third transmission rod, a transmission chain and a chain wheel, wherein the chain wheel is arranged on each of the two sides of the first transmission rod, the second transmission rod and the third transmission rod, the first transmission rod and the second transmission rod are arranged on one side of the lower end of the first support frame, the third transmission rod is arranged on the other side of the lower end of the first support frame, the rear end of the first transmission rod is connected with the speed reduction motor in a rotating mode, the connecting seat is arranged on each of the two sides of the upper end of the first support frame, the two sides of the lifting material tray are connected with the two sides of the first support frame in a sliding mode, the two ends of the chain are connected with the two sides of the lifting material tray, the outer surface of the chain is connected.
Further, servo pay-off portion includes the mounting panel, adjusts with holding member, third support frame, servo motor, presss from both sides the material cylinder and supplementary fishplate bar of plugging into, mounting panel lower extreme both sides are fixed through bolted connection with third support frame upper end both sides, mounting panel front end both sides all are equipped with adjusts with the holding member, servo motor sets up at the mounting panel right-hand member, it is equipped with two, two to press from both sides the material cylinder with the level setting inside the mounting panel lower extreme, supplementary fishplate bar setting of plugging into is in third support frame middle-end, supplementary fishplate bar both ends of plugging into rotate with third support frame both ends and be connected, third support frame lower extreme and chassis are connected fixedly.
Further, both ends lower part all is equipped with unpowered cylinder around the first support frame, both ends middle part all is equipped with the connecting plate around the first support frame, first support frame left end is equipped with first baffle, first support frame right-hand member both sides all are equipped with the second baffle, first support frame left end upper surface is equipped with the supporting seat, second support frame lower extreme four corners all is equipped with the foot cup, the coil stock sets up in the lifting charging tray upper end, set up the through-hole that the inflation axle passed in the middle of the coil stock.
Further, an operation table is arranged on the side face of the bottom frame, and an induction alarm bell is arranged in the uncoiling part.
Compared with the prior art, the utility model, following beneficial effect has:
the utility model discloses a high duplex position decoiler that dashes, through setting up two uncoiling portions, realize alternate use, rational utilization reloading time, raise the efficiency, establish in the uncoiling portion and set up flexible tensioning subassembly and lifting unit, reduce reloading time, set up the response alarm bell in the uncoiling portion, the early warning in advance after the use of convenient material is accomplished, inform operating personnel to prepare material in advance, reduce the shutdown loss that the material use was accomplished and is caused, set up servo pay-off portion, both can refute and connect the coil stock, can also improve the quality of opening a book, set up the operation panel, make things convenient for operating personnel controlgear work.
Detailed Description
In order to make the present invention better understood by those skilled in the art, the technical solutions of the present invention are further described below with reference to the accompanying drawings and examples.
Example one
As shown in fig. 1-5, the high-punching double-station uncoiling device comprises an underframe 3, an uncoiling part and a servo feeding part 5;
according to the advancing direction of a coil stock 7, a servo feeding part 5 is arranged at the front end of an underframe 3, two uncoiling parts are arranged, the two uncoiling parts are respectively a first uncoiling part 1 and a second uncoiling part 2, the first uncoiling part 1 is arranged at the middle end of the underframe 3, and the second uncoiling part 2 is arranged at the rear end of the underframe 3;
first portion 1 and the second portion 2 of opening a roll all include flexible tensioning component 6, lifting unit 4, gear motor 8, first support frame 15 and second support frame 20, flexible tensioning component 6 sets up in second support frame 20 upper end, lifting unit 4 sets up in first support frame 15, gear motor 8 sets up in first support frame 15 rear side, gear motor 8 one end is connected the transmission with lifting unit 4, first support frame 15 lower extreme is connected fixedly with chassis 3.
Preferably, the telescopic tensioning assembly 6 comprises a housing 19, an expansion shaft 18, a fixed platform 28, a cylinder 27, a brake disc 29, a fixed seat 30, an expansion sheet 31, a sliding block 24, a sliding track 25, a rack 26, a gear 33, a second motor 32 and a brake 34;
the shell 19 is arranged at the upper end of the second supporting frame 20, the front side and the rear side of the upper end of the second supporting frame 20 are respectively provided with a sliding rail 25, four corners of the lower end of the fixed table 28 are respectively provided with a sliding block 24, the lower end of the sliding block 24 is connected with the upper end of the sliding rail 25 in a sliding manner, two sides of the fixed table 28 are fixedly connected with the upper end of the sliding block 24 through bolts, two sides of the upper end of the fixed table 28 are respectively provided with a fixed seat 30, the expansion shaft 18 is rotatably connected with the upper end of the fixed seat 30, the outer surface of one end of the expansion shaft 18 is provided with an annular and uniformly distributed expansion piece 31, the other end of the expansion shaft 18 is rotatably connected with the air cylinder 27, the expansion shaft 18 is internally provided with a conical push block, the air cylinder 27 and the expansion piece 31 are in matched transmission through the conical push block, the middle part of the expansion shaft 18 is provided with a, the rack 26 is arranged at the inner side of the rear end of the second support frame 20, and the gear 33 is meshed with the rack 26. Set up flexible tensioning assembly 6, conveniently connect rotatory coil stock 7, set up rack 26, gear 33, second motor 32, fixed station 28, sliding block 24 and slip track 25, not only make things convenient for flexible tensioning assembly 6 to slide on slip track 25 through gear drive, can also improve flexible tensioning assembly 6's mobility stability, set up cylinder 27, toper ejector pad and inflation piece 31, make things convenient for cylinder 27 to promote the toper ejector pad and make inflation piece 31 outwards expand, let closely cooperate in the middle of inflation axle 18 and the coil stock 7, because servo pay-off portion 5 stops, coil stock 7 can drive inflation axle 18 because of inertia and rotate, set up brake disc 29 and brake 34, brake 34 presss from both sides tight brake disc 29 and brakes, conveniently stop inflation axle 18 and rotate, set up fixing base 30, conveniently fix inflation axle 18.
Preferably, the lifting assembly 4 comprises a connecting seat 16, a lifting tray 12, a first driving rod 21 and a second driving rod 22, the third transmission rod 14, the transmission chain 23 and the chain wheel 35, the first transmission rod 21, the second transmission rod 22 and the third transmission rod 14 are respectively provided with the chain wheel 35 on two sides, the first transmission rod 21 and the second transmission rod 22 are arranged on one side of the lower end of the first support frame 15, the third transmission rod 14 is arranged on the other side of the lower end of the first support frame 15, the rear end of the first transmission rod 21 is rotatably connected with the speed reducing motor 8, the connecting seats 16 are respectively arranged on two sides of the upper end of the first support frame 15, two sides of the lifting tray 12 are slidably connected with two sides of the first support frame 15, two ends of the chain 23 are connected with two sides of the lifting tray 12, the outer surface of the chain 23 is slidably connected with the upper end of the connecting seats 16, and the first transmission rod 21, the second transmission. Set up lifting unit 4, can reduce the time of reloading, set up lift charging tray 12, conveniently place coil stock 7, set up the chain and be connected with the transfer line cooperation, transmission efficiency is higher, and life is longer, sets up gear motor 8 transmission, can more accurate control lift charging tray 12's upper and lower displacement.
Example two
As shown in fig. 1-5, the high-punching double-station uncoiling device comprises an underframe 3, an uncoiling part and a servo feeding part 5;
according to the advancing direction of a coil stock 7, a servo feeding part 5 is arranged at the front end of an underframe 3, two uncoiling parts are arranged, the two uncoiling parts are respectively a first uncoiling part 1 and a second uncoiling part 2, the first uncoiling part 1 is arranged at the middle end of the underframe 3, and the second uncoiling part 2 is arranged at the rear end of the underframe 3;
first portion 1 and the second portion 2 of opening a roll all include flexible tensioning component 6, lifting unit 4, gear motor 8, first support frame 15 and second support frame 20, flexible tensioning component 6 sets up in second support frame 20 upper end, lifting unit 4 sets up in first support frame 15, gear motor 8 sets up in first support frame 15 rear side, gear motor 8 one end is connected the transmission with lifting unit 4, first support frame 15 lower extreme is connected fixedly with chassis 3.
Preferably, the telescopic tensioning assembly 6 comprises a housing 19, an expansion shaft 18, a fixed platform 28, a cylinder 27, a brake disc 29, a fixed seat 30, an expansion sheet 31, a sliding block 24, a sliding track 25, a rack 26, a gear 33, a second motor 32 and a brake 34;
the shell 19 is arranged at the upper end of the second supporting frame 20, the front side and the rear side of the upper end of the second supporting frame 20 are respectively provided with a sliding rail 25, four corners of the lower end of the fixed table 28 are respectively provided with a sliding block 24, the lower end of the sliding block 24 is connected with the upper end of the sliding rail 25 in a sliding manner, two sides of the fixed table 28 are fixedly connected with the upper end of the sliding block 24 through bolts, two sides of the upper end of the fixed table 28 are respectively provided with a fixed seat 30, the expansion shaft 18 is rotatably connected with the upper end of the fixed seat 30, the outer surface of one end of the expansion shaft 18 is provided with an annular and uniformly distributed expansion piece 31, the other end of the expansion shaft 18 is rotatably connected with the air cylinder 27, the expansion shaft 18 is internally provided with a conical push block, the air cylinder 27 and the expansion piece 31 are in matched transmission through the conical push block, the middle part of the expansion shaft 18 is provided with a, the rack 26 is arranged at the inner side of the rear end of the second support frame 20, and the gear 33 is meshed with the rack 26. Set up flexible tensioning assembly 6, conveniently connect rotatory coil stock 7, set up rack 26, gear 33, second motor 32, fixed station 28, sliding block 24 and slip track 25, not only make things convenient for flexible tensioning assembly 6 to slide on slip track 25 through gear drive, can also improve flexible tensioning assembly 6's mobility stability, set up cylinder 27, toper ejector pad and inflation piece 31, make things convenient for cylinder 27 to promote the toper ejector pad and make inflation piece 31 outwards expand, let closely cooperate in the middle of inflation axle 18 and the coil stock 7, because servo pay-off portion 5 stops, coil stock 7 can drive inflation axle 18 because of inertia and rotate, set up brake disc 29 and brake 34, brake 34 presss from both sides tight brake disc 29 and brakes, conveniently stop inflation axle 18 and rotate, set up fixing base 30, conveniently fix inflation axle 18.
Preferably, the lifting assembly 4 comprises a connecting seat 16, a lifting tray 12, a first driving rod 21 and a second driving rod 22, the third transmission rod 14, the transmission chain 23 and the chain wheel 35, the first transmission rod 21, the second transmission rod 22 and the third transmission rod 14 are respectively provided with the chain wheel 35 on two sides, the first transmission rod 21 and the second transmission rod 22 are arranged on one side of the lower end of the first support frame 15, the third transmission rod 14 is arranged on the other side of the lower end of the first support frame 15, the rear end of the first transmission rod 21 is rotatably connected with the speed reducing motor 8, the connecting seats 16 are respectively arranged on two sides of the upper end of the first support frame 15, two sides of the lifting tray 12 are slidably connected with two sides of the first support frame 15, two ends of the chain 23 are connected with two sides of the lifting tray 12, the outer surface of the chain 23 is rotatably connected with the upper end of the connecting seats 16, and the first transmission rod 21, the second transmission. Set up lifting unit 4, can reduce the time of reloading, set up lift charging tray 12, conveniently place coil stock 7, set up the chain and be connected with the transfer line cooperation, transmission efficiency is higher, and life is longer, sets up gear motor 8 transmission, can more accurate control lift charging tray 12's upper and lower displacement.
Preferably, the servo feeding portion 5 includes a mounting plate 36, adjusting clamping members 37, a third support frame 38, a servo motor 39, clamping rollers 40 and an auxiliary connection plate 41, two sides of the lower end of the mounting plate 36 are fixed to two sides of the upper end of the third support frame 38 through bolts, the adjusting clamping members 37 are disposed on two sides of the front end of the mounting plate 36, the servo motor 39 is disposed at the right end of the mounting plate 36, the two clamping rollers 40 are disposed inside the lower end of the mounting plate 36 in the same horizontal direction, the auxiliary connection plate 41 is disposed at the middle end of the third support frame 38, two ends of the auxiliary connection plate 41 are rotatably connected to two ends of the third support frame 38, and the lower end of the third support frame 38 is fixedly connected to the bottom frame 3. Servo pay-off portion 5 sets up adjusts the piece 37 that adds, conveniently adjusts the distance between the material cylinder 40 that presss from both sides, sets up two material cylinders 40 that press from both sides, can improve and open a book the quality, sets up servo motor 39, and the speed of convenient control material cylinder 40 sets up supplementary fishplate bar 41 of refuting, can refute and connect coil stock 7.
According to the preferred scheme, unpowered rollers 10 are arranged on the lower portions of the front end and the rear end of a first support frame 15, connecting plates 11 are arranged on the middle portions of the front end and the rear end of the first support frame 15, a first baffle 9 is arranged at the left end of the first support frame 15, second baffles 13 are arranged on the two sides of the right end of the first support frame 15, a support seat 17 is arranged on the upper surface of the left end of the first support frame 15, foot cups are arranged at four corners of the lower end of a second support frame 20, a coil 7 is arranged at the upper end of a lifting tray 12, and a through hole through which an expansion shaft 18 penetrates is. First support frame 15 sets up unpowered cylinder 10, makes things convenient for coil stock 7 to pass from first support frame 15 lower extreme, reduces friction and damage, sets up the baffle, can protect lifting unit 4 not receive external factor influence, sets up supporting seat 17, can place the side of inflation axle 18, and second support frame 20 sets up the foot cup, improves stability.
Preferably, an operation table is arranged on the side surface of the bottom frame 3, and an induction alarm bell is arranged in the uncoiling part. Set up the operation panel, make things convenient for operating personnel controlgear work, set up response alarm bell in the portion of opening a book, make things convenient for the material to use early warning in advance after accomplishing, inform operating personnel to prepare material in advance, reduce the shutdown loss that the material was used and is accomplished and cause.
Two advantages over the first embodiment are implemented: the servo feeding part 5 is provided with an adjusting clamping piece 37 which is convenient for adjusting the distance between the material clamping rollers 40, two material clamping rollers 40 are arranged, can improve the uncoiling quality, is provided with a servo motor 39, is convenient to control the speed of a material clamping roller 40, is provided with an auxiliary connecting plate 41, the roll material 7 can be connected, the first supporting frame 15 is provided with the unpowered roller 10, so that the roll material 7 can conveniently pass through the lower end of the first supporting frame 15, the friction and the damage are reduced, the baffle plate is arranged, can protect lifting unit 4 not receive external factor influence, set up supporting seat 17, can place the side of inflation axle 18, second support frame 20 sets up the foot cup, improves stability, sets up the operation panel, makes things convenient for operating personnel controlgear work, sets up the response alarm bell in the portion of opening a book, makes things convenient for the early warning in advance after the material uses the completion, informs operating personnel to prepare material in advance, reduces the material and uses the shutdown loss of accomplishing the cause.
The utility model discloses a use method:
the speed reducing motor 8 controls the lifting material tray 12 to descend to the bottommost part of the first supporting rack 15 through chain transmission, the expansion shaft 18 retracts to the right side of the second supporting rack 20 through gear transmission of the second motor 32, the coil stock 7 is manually placed in the lifting material tray 12 through the crane, the lifting material tray 12 is controlled to ascend, the center of the coil stock 7 and the center of the expansion shaft 18 are relatively flush, the expansion shaft 18 is controlled to horizontally move through the coil stock 7 through gear transmission of the second motor 32, after the top end of the expansion shaft 18 is contacted with the upper end of the supporting seat 17, the movement is stopped, the air cylinder 27 controls the expansion sheet 31 of the expansion shaft 18 to expand outwards to tension the coil stock 7, the lifting material tray 12 descends, the clamping roller 40 is loosened, the stub bar of the coil stock 7 manually passes through a gap between the clamping rollers 40, the clamping roller 40 is tightened through adjusting the clamping member 37, and the first open coil part 1 and the second open coil part 2 are fed, when the coil stock 7 of the first uncoiling part 1 is used up, the stub bar of the coil stock 7 of the second uncoiling part 2 is manually passed through the unpowered roller 10 at the lower end of the first uncoiling part 1, and is connected with the tail of the coil stock 7 of the first uncoiling part on the auxiliary connection plate 41, the second uncoiling part 2 starts coiling, the first uncoiling part 1 starts feeding, and so on, so that the first uncoiling part 1 and the second uncoiling part 2 are alternately used.
The foregoing is merely an example of the present invention, and common general knowledge in the field of the invention, such as specific structures and characteristics known in the art, is not described herein in great detail, so that one of ordinary skill in the art can appreciate the general knowledge in the field of the invention before the filing date or the priority date, can learn about all the prior art in this field, and has the ability to apply routine experimentation before this date. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.